VCGT110302FS-1 WDN10 Wendeplatten - Walter Tools

Benefit from the combination of a wear‑resistant PKD grade WDN10, precise 7° clearance and a fine 0.2 mm corner radius to achieve consistent finishes and extended tool life in demanding non‑ferrous and abrasive applications; order the VCGT110302FS-1 WDN10 directly via Metav Werkzeuge or consult the specialists for application advice.

VCGT110302FS-1 WDN10 indexable turning insert — PKD grade, Rhombus 35°

The VCGT110302FS-1 WDN10 is an indexable turning insert engineered for productive machining of abrasive, non‑ferrous materials, combining a polykristalliner Diamant (PKD) grade with a compact Rhombus 35° geometry for versatile turning use.

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombus 35° geometry for versatile turning
• 7° clearance angle for controlled cutting action
• 0.2 mm corner radius for fine finishing

High-performance cutting for abrasive non‑ferrous materials

The PKD‑based WDN10 grade provides significantly higher wear resistance than conventional carbide in abrasive, non‑ferrous workpieces. This insert’s polykristalliner Diamant (PKD) layer is optimised for long tool life and steady cutting performance where standard grades wear quickly. Combined with the compact Rhombus 35° shape and a modest 7° clearance, the geometry promotes low cutting forces and predictable tool engagement, which helps maintain process stability and reduces rework in series production.

Predictable surface quality and controlled chip formation

The integrated chipbreaker (type 1) and the small 0.2 mm corner radius are tuned to generate consistent chips and a controlled cutting edge, supporting high‑quality surface finishes after each index. These design choices support efficient turning operations on abrasive aluminium alloys, copper alloys and similar non‑ferrous materials, where edge stability and minimal burr formation directly affect downstream assembly or coating processes. The overall setup aims to reduce downtime through fewer tool changes and repeatable results across similar batches.

Practical explanation of technical details for decision making

For buyers less familiar with PKD technology: PKD means a polycrystalline diamond layer bonded to a substrate, delivering exceptional hardness and abrasion resistance. The corner radius determines the achievable surface finish and edge strength; a 0.2 mm radius balances fine finishing with sufficient edge robustness. The 7° freedom (clearance) angle reduces rubbing behind the cutting edge and improves chip flow. It is recommended to verify the workpiece compatibility in the manufacturer’s product matrix before selection to ensure optimal results for specific alloys and process conditions.

Application guidance and workshop integration

This insert suits turning operations where abrasive non‑ferrous materials are processed at moderate feeds and speeds customary for PKD tooling. The insert’s compact VCGT geometry supports adaptable toolholder choices and easy indexability within typical turning tool clutches. For production planning, incorporate the WDN10 grade where extended tool life and consistent surface finish reduce downstream costs; consult the product matrix for exact material recommendations and cutting data to integrate the insert into standardised process sheets.

For specific availability, cutting‑data recommendations or to request stock information on Walter Tools PKD inserts, contact Metav Werkzeuge’s technical team via info@metav-werkzeuge.com or by phone for tailored application support.

Technical data

• SKU: VCGT110302FS-1-WDN10-WALTER
• Label: Drehwendeschneidplatte VCGT110302FS-1 WDN10 Walter Tools
• Manufacturer: Walter Tools
• Product type: Indexable turning insert

Numeric data

• Clearance angle: 7°
• Corner radius: 0.2 mm
• Plate size: 11
• Plate thickness: 03
• Tolerance class: G

Materials / Special features

• Grade: WDN10 (PKD)
• Geometry: Rhombus 35°
• Chipbreaker: 1
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: T
• Material designation: Katalogabhängig
• ISO designation: VCGT110302FS-1 WDN10

FAQ

Which materials is this insert designed for?
The insert is designed primarily for abrasive, non‑ferrous materials; the WDN10 PKD grade is optimised for such workpieces, with specific suitability to be checked in the product matrix.

What does PKD mean for tool life and finish?
PKD (polycrystalline diamond) in the WDN10 grade offers high abrasion resistance that extends tool life and stabilises surface finish on abrasive aluminium and copper alloys.

How does the 0.2 mm corner radius affect results?
A 0.2 mm radius provides a balance between edge strength and the ability to achieve fine surface finishes, reducing the tendency for micro‑chipping on non‑ferrous materials.

Is this insert compatible with standard VCGT toolholders?
The Rhombus 35° VCGT geometry is compatible with conventional VCGT‑style toolholders; verify holder clamping specifications for secure seating.

Where to find recommended cutting data for WDN10?
Cutting parameters and material compatibility for the VCGT110302FS-1 WDN10 are listed in the manufacturer’s product matrix and cutting‑data sheets; consult those documents for process setup.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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