VCGT160404FS-1 WDN10 Wendeplatten - Walter Tools

The combination of PKD cutting performance (WDN10) and a rhombic 35° geometry ensures high productivity and stable chip control for abrasive non‑ferrous materials; order the insert directly via Metav Werkzeuge or consult the technical advisers for process integration.

VCGT160404FS-1 WDN10 — turning insert, PKD grade, Walter Tools

The VCGT160404FS-1 WDN10 is a PKD turning insert engineered for efficient machining of non‑ferrous and abrasive, non‑ferrous materials in production and finishing operations.

• PKD grade WDN10 for abrasive materials
• Rhombic 35° insert geometry
• 7° clearance angle for reliable engagement
• 0.4 mm corner radius for fine edge quality

Improve throughput with PKD efficiency

The WDN10 grade is a PKD (polycrystalline diamond) solution that offers exceptional wear resistance when machining abrasive, non‑ferrous materials such as aluminium alloys, copper and similar substrates. This material combination translates into longer tool life and fewer insert changes, directly supporting higher machine uptime and lower per‑part tooling cost. The rhombic 35° geometry reduces cutting forces in many turning operations, enabling stable engagement in interrupted cuts and short‑chipping applications while maintaining consistent chip evacuation.

Achieve consistent surface finish and predictable results

A 0.4 mm corner radius together with the insert's chipbreaker design produces a fine edge quality and controlled chip formation, which benefits finishing passes and reduces secondary operations. The modest 7° clearance prevents rubbing while allowing the insert to deliver repeatable surface integrity. For process planners and operators unfamiliar with PKD, polycrystalline diamond is a hard, monolithic cutting material suited to non‑ferrous metals and abrasive workpieces; its use reduces flank wear and improves dimensional stability over longer production runs.

Integration and application guidance for production use

The insert's dimensions and plate thickness (format 16, thickness 04) are compatible with standard clamping systems for rhombic inserts; this simplifies retrofit into existing toolholders and reduces set‑up time. For optimal results, assess the machining matrix against the grade WDN10 and the component material: PKD behaves differently from carbide and favours stable feeds and appropriate cutting speeds for the chosen workpiece. The open series designation from the manufacturer indicates broad applicability, but checking the product matrix supports the best parameters for both roughing and finishing steps.

Discuss PKD solutions with Metav Werkzeuge to select the ideal Walter Tools insert for the application and ensure seamless integration into the production process

Technical data

• Article number: VCGT160404FS-1-WDN10-WALTER
• Designation: VCGT160404FS-1 WDN10
• Product type: Turning insert
• Brand: Walter Tools

Core data

• Insert size: 16
• Plate thickness: 04
• Corner radius: 0.4 mm
• Relief angle: 7°
• Tolerance class: G

Special features

• Grade: WDN10
• Cutting material: PKD (polycrystalline diamond)
• Chipbreaker: 1
• Insert shape: Rhombic 35°
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: T

FAQ

Which materials is this insert best suited for?
The WDN10 PKD grade is optimised for abrasive, non‑ferrous materials; the VCGT160404FS-1 WDN10 insert performs particularly well on aluminium alloys, copper and similar substrates where PKD offers superior wear resistance.

Can this PKD insert be used for finishing applications?
Yes, the combination of a 0.4 mm corner radius and the insert's chipbreaker enables high‑quality surface finishes, making the insert suitable for finishing passes on appropriate non‑ferrous components.

How does the rhombic 35° geometry affect cutting performance?
Rhombic 35° geometry reduces cutting forces and improves entry behaviour in turning, which promotes stable engagement and consistent chip flow, supporting reliable production cycles.

Is the insert compatible with standard toolholders?
The insert follows standard dimensions for its format (16, thickness 04) and can be integrated into common holders for rhombic inserts; compatibility checks with the specific holder type are recommended before series implementation.

Does the product require special machining parameters compared with carbide?
PKD behaviour differs from carbide: the VCGT160404FS-1 WDN10 benefits from carefully chosen speeds and stable feeds to leverage wear resistance and avoid edge damage; consultation of the product matrix helps define optimal parameters.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

The Walter AG (brand appearance: Walter Tools), headquartered in Tübingen, is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and trade names remain the property of their respective owners. Brand names are used for clarification only; there is no affiliation between our company and the brands mentioned. The offered item is original, brand‑new goods from the manufacturer.