VCGW160404EM-2 WBS10 WBS10 Wendeplatten - Walter Tools

Take advantage of the combination of durable CBN cutting material, a compact rhombic geometry and a controlled relief angle for consistent performance in high-wear turning operations; order directly via Metav Werkzeuge or consult our specialists for matrix matching and process optimisation.

VCGW160404EM-2 WBS10 — indexable turning insert, CBN grade, Rhombic 35° (Walter Tools)

The VCGW160404EM-2 WBS10 is an indexable turning insert engineered for precision turning of hardened materials and other high‑wear applications, offering a compact geometry for stable cutting and repeatable tool life

*CBN cutting material for hard materials
*Rhombic 35° geometry for versatile turning
*0.4 mm corner radius for stable edge life
*7° relief angle for controlled cutting

Optimised grade for high‑wear machining

The insert uses CBN (cubic boron nitride) as cutting material and the WBS10 grade for tasks where abrasion and flank wear are drivers of tool change. CBN is the preferred solution when conventional carbide reaches its limits: it provides superior hardness and thermal resistance, which translates into longer effective cutting periods and fewer interruptions in production. For customers seeking predictable turnaround, the combination of a wear‑resistant grade and compact geometry reduces unexpected rework and contributes to a steady machining rhythm. Suitability for specific workpiece alloys should be verified against the manufacturer's product matrix.

Geometry that stabilises the cut and surface quality

The Rhombic 35° outline paired with a 0.4 mm corner radius and 7° relief creates a controlled engagement between insert and workpiece. The acute rhombic angle supports fine finishing passes and allows comfortable approach angles for a wide range of turning tasks, while the small corner radius helps maintain edge strength and reduce vibration. The specified chipbreaker 2 provides reliable chip control under interrupted or continuous cuts, supporting consistent surface finish and reduced toolholder stress. These geometric choices are aimed at balancing aggressive material removal with predictable component quality.

Process reliability and economical tool life

By combining a CBN cutting material with a compact insert geometry, the solution emphasises process reliability and extended tool life in demanding turning applications. Consistent flank behaviour reduces the frequency of index changes and contributes to lower overall tooling consumption per component. For production environments where repeatability and uptime are priorities, the insert supports stable wear progression and helps maintain cycle time targets. Operators are advised to select cutting data according to the workpiece hardness and machine capabilities and to consult the application matrix for optimised feeds and speeds.

Guidance for workshop integration

The item is an indexable turning insert in VCGW form and is intended for use in toolholders that accept that geometry. The execution code is W and the item belongs to the Walter CBN / Hartstoff series; this should be matched to the holder and clamping system in use. While the insert is engineered for hard, high‑wear tasks, final suitability must be checked against the product matrix and process conditions on the shop floor to ensure optimal performance. For complex materials or unusual cutting conditions, technical data sheets and manufacturer guidance remain the primary reference.

For high‑wear turning tasks choose the Walter Tools VCGW160404EM-2 WBS10; contact Metav Werkzeuge for product‑matrix checks and supply at info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• SKU: VCGW160404EM-2-WBS10-WALTER
• Designation: VCGW160404EM-2 WBS10
• Series: Walter CBN / Hartstoff
• Grade: WBS10
• Manufacturer: Walter Tools

Facts

• Inscribed circle: 16 mm
• Thickness code: 04
• Corner radius: 0.4 mm
• Relief angle: 7°
• Tolerance class: G
• Chipbreaker: 2

Special features

• CBN cutting material
• Rhombic 35° shape
• For hardened and high‑wear applications (check product matrix)
• Execution: W
• ISO designation: VCGW160404EM-2 WBS10

FAQ

What workpiece materials is this insert intended for?
The VCGW160404EM-2 WBS10 from Walter Tools is designed for high‑wear turning tasks and is primarily intended for hardened workpieces; final suitability should be confirmed against the manufacturer's product matrix.

What does the WBS10 grade offer compared with other grades?
WBS10 is a Walter CBN grade that emphasises wear resistance and thermal stability, making the VCGW160404EM-2 WBS10 suitable for extended cutting periods where conventional grades would wear faster.

Which insert geometry and edge preparation does this item have?
The insert features a Rhombic 35° geometry with a 0.4 mm corner radius and a 7° relief angle, combined with chipbreaker 2 for controlled chip formation and stable cutting.

How should cutting data be selected for this insert?
Cutting data depend on workpiece hardness, machine power and coolant strategy; refer to the manufacturer's recommendations and the product matrix for parameter guidance applicable to the VCGW160404EM-2 WBS10.

Is the insert compatible with standard VCGW toolholders?
Yes, the insert conforms to the VCGW outline and is compatible with toolholders designed for VCGW inserts, provided the holder supports the specified thickness code and clamping arrangement.

The Walter AG (brand appearance: Walter Tools) with headquarters in Tübingen is a leading manufacturer of precision metalcutting tools and is part of the Sandvik group. Protected trademarks and trade names are the property of their respective owners. Brand names and protected designations are used for explanation only; there is no affiliation between our company and the mentioned brands. The offered item is an original, factory‑new product of the manufacturer.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen