VCGW160404FS-1 WDN10 Wendeplatten - Walter Tools

Benefit from exceptional wear resistance and consistent productivity with the PKD grade and Rhombic geometry; the combination of a polycrystalline diamond cutting edge, 7° clearance, and a 0.4 mm corner radius secures extended tool life and reliable surface quality — order the VCGW160404FS-1 WDN10 turning insert directly via Metav Werkzeuge or consult the technical advisors for application matching.

VCGW160404FS-1 WDN10 turning insert (VCGW160404FS-1) – PKD grade, Rhombic 35°, for abrasive non‑ferrous materials (Walter Tools)

VCGW160404FS-1 WDN10 is a high-wear turning insert engineered for demanding machining of non‑ferrous and abrasive non‑ferrous workpieces, combining a PKD cutting edge with a Rhombic 35° geometry for stable, repeatable performance

• PKD grade WDN10 for abrasive, non‑ferrous work
• Rhombic 35° geometry for stable cutting
• 7° clearance for protected cutting edge
• 0.4 mm corner radius for improved finish

Long tool life and predictable performance for abrasive, non‑ferrous machining

The WDN10 grade is a polycrystalline diamond (PKD) material designed for high abrasive resistance when machining non‑ferrous alloys and abrasive, non‑ferrous components. The diamond microstructure provides a significantly harder cutting edge than conventional carbide, which translates into reduced flank wear and longer intervals between indexings. For production environments this means fewer tool changes and more consistent part-to-part surface quality, supporting higher overall throughput while maintaining dimensional stability.

Geometry optimised for surface finish and edge protection

A Rhombic 35° outline combined with a 7° clearance angle establishes a balanced cutting geometry: the acute approach supports controlled shear and reduced cutting forces, while the clearance reduces rubbing behind the cutting edge. The 0.4 mm corner radius increases edge strength and helps to avoid premature chipping, improving surface finish on difficult, abrasive materials. The integrated chipbreaker promotes manageable chip forming and evacuation, which contributes directly to process reliability and predictable cycle times.

Practical advantages in process planning and component quality

Tolerance class G and the standard insert thickness deliver consistent fit in conventional toolholders, supporting repeatable setup and interchangeability. The open series Walter grade provides a clear material classification, but final selection should reference the product matrix to confirm compatibility with particular alloys and component geometries. By using a PKD insert in the right application, machining operations can expect lower rework rates and a stable edge condition, which supports cost-efficiency over the life of the tool and the stability of downstream processes.

For application advice or stock enquiries regarding the VCGW160404FS-1 WDN10 turning insert from Walter Tools, contact Metav Werkzeuge at info@metav-werkzeuge.com or +49 2822 7131930 for tailored recommendations and availability.

Technical data

• SKU: VCGW160404FS-1-WDN10-WALTER
• Designation: VCGW160404FS-1 WDN10
• Product type: Drehwendeschneidplatte / turning insert
• Manufacturer: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen

Core data

• Insert size: 16
• Thickness: 04
• Clearance angle: 7°
• Corner radius: 0,4
• Tolerance class: G

Features / Applications

• Grade: WDN10 (PKD / polycrystalline diamond)
• Geometry: Rhombus 35°
• Chipbreaker: 1
• Execution: W
• Material designation: Katalogabhängig
• Suitable for abrasive, non‑ferrous materials (check product matrix)
• Product family: Walter Schneidstoffsorte

FAQ

Which materials are best suited to this insert?
The VCGW160404FS-1 WDN10 turning insert is designed primarily for non‑ferrous and abrasive non‑ferrous materials, where the PKD cutting edge delivers superior wear resistance compared with carbide alternatives.

What does PKD (polycrystalline diamond) offer in practice?
PKD provides a very hard cutting surface that maintains sharpness in abrasive conditions, so the VCGW160404FS-1 WDN10 shows extended tool life, stable surface finish and reduced flank wear when used in appropriate applications.

How does the Rhombic 35° geometry affect machining?
The Rhombic 35° shape balances cutting force and accessibility, enabling stable engagement in turning operations while supporting controlled chip formation and consistent part quality with this insert.

Is the insert suitable for finishing operations?
With a 0.4 mm corner radius and the PKD grade, the insert is capable of producing fine surface finishes in compatible, non‑ferrous materials while also offering edge robustness to reduce chipping risk.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned solely for explanation and do not imply any affiliation between Metav Werkzeuge and the trademark owners. The offered item is an original, factory‑new article of the manufacturer.