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WCGT040204-X5 WXM15 Wendeplatten - Walter Tools

Product information "WCGT040204-X5 WXM15 Wendeplatten - Walter Tools"

Take advantage of the combination of precise WXM15 carbide grade and a Trigon 80° geometry with X5 chipbreaker for efficient drilling and boring of non‑ferrous metals; the result is reliable chip control and stable cutting action. Order directly via Metav Werkzeuge or consult our specialists for tailored application advice.

WCGT040204-X5 WXM15 drilling/boring indexable insert — Trigon 80° with X5 chipbreaker by Walter Tools

WCGT040204-X5 WXM15 is a Trigon 80° indexable insert designed for drilling and boring tasks in non‑ferrous metals, offering a sharp uncoated carbide grade and an X5 chipbreaker for controlled chip formation

  • Trigon 80° geometry for improved accessibility
  • X5 chipbreaker for consistent chip control
  • Grade WXM15 uncoated carbide for NE‑metals
  • 7° clearance angle reduces rubbing at the flank
  • 0.4 mm nose radius for balanced edge strength

Efficient machining of non‑ferrous metals with a purpose

The insert is engineered for productive work on non‑ferrous metals such as aluminium, copper and brass. The WXM15 grade denotes an uncoated cemented carbide tailored to provide a very sharp cutting edge and low tendency for built‑up edge when machining soft, adhesive materials. As a result, the geometry and material pairing reduce rework and contribute to steady cycle times in series drilling and boring, which supports a cost‑efficient production flow and predictable outcomes.

Geometry that balances cutting performance and edge security

The Trigon 80° form combines a favourable approach angle with an accessible insert footprint, permitting secure clamping while enabling the tool to enter tight bores. The 0.4 mm corner radius provides a compromise between edge strength and finishing capability: it is robust enough to withstand vibrations yet fine enough to maintain surface quality. The 7° clearance minimises flank contact and friction, helping to preserve the cutting edge and reduce heat transfer into the workpiece during sustained operations.

Chip control and process stability for drilling and boring tasks

The integrated X5 chipbreaker is designed to manage chips typical of NE‑materials, breaking or guiding swarf reliably to avoid long stringy chips that can foul the tool or work area. Combined with the insert’s uncoated carbide composition, this feature supports consistent cut behaviour and lowers the frequency of manual chip clearing. As part of the Walter N‑series, the insert fits into established routines for non‑ferrous machining and permits quick grade selection for specific applications, increasing process security and repeatability.

Practical application guidance and handling notes

The insert suits drilling and boring operations where adhesion and soft material behaviour present a challenge. It performs best with appropriate feed and speed settings for aluminium and similar alloys and benefits from through‑tool or directed coolant strategies where applicable. As an uncoated grade, WXM15 should be matched to cutting parameters that exploit its sharp edge; this reduces built‑up edge and optimises surface finish. For integration into existing toolholders, check compatibility with the WCGT04 insert seat and clamping specifications.

Choose the Walter Tools WXM15 Trigon insert for reliable, process‑secure non‑ferrous drilling and contact Metav Werkzeuge for availability and tailored machining advice via info@metav-werkzeuge.com or by calling +49 2822 7131930

Technical data

  • Article number: WCGT040204-X5-WXM15-WALTER
  • Designation: WCGT040204-X5 WXM15
  • Type: drilling/boring indexable insert
  • Series: Walter N‑Sortensystem
  • Grade: WXM15
  • Manufacturer: Walter Tools

Key figures

  • Clearance angle: 7°
  • Corner radius: 0.4 mm
  • Insert size code: 04
  • Thickness code: 02
  • Tolerance class: G

Materials & features

  • Uncoated cemented carbide (WXM15)
  • Application: Non‑ferrous metals (aluminium, copper, brass)
  • Chipbreaker: X5
  • Insert form: Trigon 80°
  • Series designation: Walter N‑Sortensystem

FAQ

Which materials are suitable for this insert?
The WCGT040204-X5 WXM15 insert is intended for non‑ferrous metals, specifically aluminium, copper and brass, as indicated by the WXM15 grade and the Walter N‑series design.

Is the insert coated or uncoated?
The cutting grade WXM15 for this insert is an uncoated cemented carbide, chosen to provide a sharp cutting edge and to reduce material adhesion in NE‑materials.

How does the X5 chipbreaker help in drilling operations?
The X5 chipbreaker controls and breaks chips typical of soft, adhesive alloys, reducing the risk of long, stringy swarf that can interfere with drilling and boring cycles using this Walter Tools insert.

What is the significance of the Trigon 80° form?
The Trigon 80° geometry offers a balance of edge exposure and insert stability, improving accessibility in bore entries while maintaining a secure clamping interface for reliable machining.

Can this insert be used for finishing passes?
With a 0.4 mm corner radius, the insert provides a compromise between robustness and surface finish; it can be used for light finishing where edge strength and dimensional control are required.


Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanatory purposes only. There is no connection between our company and the mentioned brands. The offered item is an original, factory‑new product of the manufacturer Walter Tools.