How do I check with a limit plug gauge?
A clear step‑by‑step approach helps beginners test bores or internal threads with a limit plug gauge. First, clean the hole and the gauge, then try the go side — it must enter fully. Next test the no‑go side — it must not enter or only partially. Record results and repeat to ensure consistent measurements. For reliable inspection in production, combine this method with traceable standards and simple documentation.
Combining hardened steel construction, conformity to DIN 7162 and a deliberate wear allowance on the go side, this limit plug gauge delivers reproducible go/no‑go checks and extended service life in routine inspection tasks. Order the gauge directly via Metav Werkzeuge or contact our consultants for application guidance. Limit plug gauge — 1.5 mm, hardened steel (Filetta) A precision limit plug gauge intended for fast go/no‑go inspection of bore tolerances in workshop and production quality control. Hardened steel construction Conforms to DIN 7162 Wear allowance on the go side Precision Ø 1.5 mm Dependable go/no‑go inspection for production The Filetta limit plug gauge is built to provide consistent go/no‑go verification, enabling quick decisions on part conformity during serial production. Manufactured from hardened steel, the mandrel maintains contact geometry under repeated use, which supports reproducible results and reduces rework. Conformity with DIN 7162 ensures the gauge fits established tolerance schemes and can be integrated into existing inspection plans. Using a dedicated gauge pin for marker checks reduces measurement time compared with micrometre setups and simplifies operator training. Designed to resist wear and maintain accuracy A defining attribute is the wear allowance on the go side, which compensates for material loss during service and preserves the functional limit for a longer interval. This design choice delays the need for replacement while keeping the no‑go boundary stable, so inspection reliability is retained across production runs. The compact Ø 1.5 mm size is suitable for small bores and tight tolerances where a stiff, well‑finished pin is required. The result is lower total cost of ownership through extended service life and fewer unscheduled gauge changes. Quick integration into metrology workflows As a standardised gauge pin, this tool fits easily into bench inspection, go/no‑go fixtures and fixture verification routines. The simple geometry makes it suitable for use in pneumatic or manual checking stations and for rapid operator checks on the shop floor. Documentation and process planning benefit from the DIN 7162 reference, enabling clear pass/fail criteria in quality records. For workshops seeking a robust, compact checking instrument, the gauge pin accelerates inspection without sacrificing traceability or repeatability. Specify Filetta limit plug gauges through Metav Werkzeuge to standardise go/no‑go testing; contact our technical advisors at Metav Werkzeuge in Emmerich by email at info@metav-werkzeuge.com or by telephone at +49 2822 7131930 Technical Data SKU: MS911.159 Brand: Filetta Article: Limit plug gauge Facts Diameter: 1.5 mm Material: Hardened steel Standard: DIN 7162 Special features Wear allowance on the go side Category: Gauge pins / limit gauges Application: Go/no‑go inspection FAQ What is the primary use of this gauge? The limit plug gauge MS911.159 (Filetta limit plug gauge) is intended for rapid go/no‑go checks of bore tolerances in production and workshop quality control. What does the wear allowance on the go side mean? The wear allowance provides a designed margin on the go face so the functional acceptance limit remains reliable over prolonged use, extending the service life of the gauge pin. Which standard does the gauge comply with? This gauge conforms to DIN 7162, which defines the geometry and tolerance relationships for plug gauges used in bore inspection. What material is the gauge made from and why? The mandrel is manufactured from hardened steel to ensure durability, stiffness and stable contact geometry under repeated inspection cycles. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of precise, fast pass/fail checks and robust wear resistance thanks to hardened steel and DIN 7162 conformity; order the matching gauge pins directly via Metav Werkzeuge or contact our consultants for batch and inspection advice. Limit Gauge Pin — hardened-steel inspection pin, 11 mm, DIN 7162 (Filetta) The Limit Gauge Pin is a hardened-steel inspection pin designed for rapid go/no-go checks and routine dimensional control in workshops and inspection benches, compliant with DIN 7162. Hardened-steel construction for long service life Conforms to DIN 7162 for consistent tolerances 11 mm nominal diameter for standard inspection tasks Wear allowance on the good side to extend usable life Faster, reliable pass/fail inspection for production lines The compact inspection pin delivers quick go/no-go checks that reduce measuring time at control points and on the shop floor. By providing an unequivocal pass or fail condition, the pin supports efficient decision-making in both single-piece inspections and repetitive sampling routines. Conformity with DIN 7162 ensures that the nominal diameter and tolerance band are traceable to an established standard, which simplifies integration into existing inspection protocols and statistical process control. Robust build that minimises downtime Thanks to its hardened steel construction the pin withstands repeated contact without rapid degradation, while the specified wear allowance on the good side preserves the functional limit for longer. This translates into fewer replacements, reduced downtime and lower indirect costs from inspection interruptions. The hardened surface also keeps seating and mating surfaces consistent, helping to avoid false rejects that would otherwise increase rework. Practical benefits for inspection benches and gauge sets As a dedicated inspection pin, the component is optimised for quick handling and straightforward verification tasks on inspection benches and assembly jigs. The clear go/no-go characteristic reduces interpretation time for operators and speeds up routine quality checks. For quality managers the result is measurable: quicker throughput at control stations and a more consistent acceptance rate across batches. Traceability and suitability for regular quality workflows Manufactured to industry standard, the pin supports consistent batch-to-batch performance and straightforward inventory management when used in gauge sets or fixed inspection fixtures. The simple geometry and standardised tolerance regime make the item suitable for assembly audits, incoming inspections and periodic verification of tool wear, providing procurement confidence for maintenance and quality teams. Request technical advice or a batch availability check from Metav Werkzeuge in Emmerich to align delivery options with production schedules Technical Data Article number: MS911.173 Name: Limit Gauge Pin Material: hardened steel Standard: DIN 7162 Measurements / Core data Diameter: 11 mm Features / Applications Wear allowance on the good side Hardened for wear resistance Intended for go/no-go inspection tasks Category: gauge pins / inspection pins FAQ What is the nominal diameter of this inspection pin? The inspection pin has a nominal diameter of 11 mm; this specification applies to the Filetta limit gauge pin (SKU MS911.173). Is the pin suitable for go/no-go checks on assembly lines? Yes, the Filetta limit gauge pin is designed for rapid pass/fail checks and is suitable for routine assembly-line and workshop inspections. What material is used and how does it affect service life? The pin is made from hardened steel, which increases wear resistance and extends usable life compared with untreated pins. Which standard governs the pin’s tolerances? Tolerances and dimensions conform to DIN 7162, providing a recognised reference for inspection procedures. How does the wear allowance on the good side affect inspection practice? The specified wear allowance on the good side allows continued use while preserving the functional limit for a longer period, reducing unnecessary replacements Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of robust hardened steel construction and DIN 7162 conformity to secure reproducible bore checks; the built‑in wear allowance on the good side extends service life and simplifies limit interpretation. Order the Filetta items via Metav Werkzeuge or contact our consultants for application advice. Limit plug gauge by Filetta — hardened steel, DIN 7162, Ø 12 mm, G7 Limit plug gauge designed for rapid acceptance checks of internal diameters in production and incoming‑goods inspection Hardened steel for durable measurement Conforms to DIN 7162 standard Wear allowance on the 'go' side Reliable diameter assessment that speeds inspection throughput The limit plug gauge serves as a straightforward go/no‑go check for cylindrical bores, offering rapid verification without complex setup. Machined to a nominal diameter of 12 mm with the designation G7, the pin provides an immediate pass/fail indication that reduces inspection time compared with full dimensional measuring chains. The hardened construction minimises deformation under repeated use, which keeps the checking routine stable and helps maintain production rhythm. For shop floors and control benches where speed and repeatability matter, the gauge translates metrological specification into a clear decision at the point of measurement. Durable design that reduces replacement and downtime Made from hardened steel, the gauge withstands frequent handling and contact with metal workpieces. A specific wear allowance on the good side compensates for gradual material loss, so the go end retains acceptance criteria longer and service intervals are extended. This pragmatic feature lowers life‑cycle costs by delaying the need for reworking or replacement and by keeping inspection standards consistent. The combination of robust material and wear management supports continuous operation in industrial environments where tools are subject to intensive use. Simple integration into quality processes and documentation Conforming to DIN 7162 assists traceability in formal inspection plans and quality records. The plug gauge is suitable for routine acceptance checks in production, final inspection and incoming goods control where clear binary results are preferred. The concise form factor and unambiguous results streamline operator training and reduce human decision variance, which improves overall process capability. When used as part of a calibrated inspection set, the gauge helps to demonstrate compliance and to maintain documented control over critical bore dimensions. Practical benefits for workshop and production use This gauge simplifies everyday metrology: no complex calibration rigs are required for routine use, and the hard wearing surface minimises surface damage to both gauge and workpiece. The compact geometry facilitates access to bores in assemblies and jigged components, while the standardised dimensioning and tolerance marking enable easy cross‑referencing with drawing specifications. For manufacturing teams seeking dependable, low‑effort tools for Go/No‑Go inspection, the pin combines industrial robustness with clear operational benefits. Choose the Filetta limit plug gauge with G7 tolerance via Metav Werkzeuge for dependable in‑process checks; contact Metav Werkzeuge in Emmerich for tailored advice at info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: MS911.174 Product: Limit plug gauge Brand: Filetta Facts Nominal diameter: 12 mm Standard: DIN 7162 Designation: G7 Special features Material: hardened steel Wear allowance on the go side Intended for go/no‑go bore inspection FAQ What size bore is this gauge intended to check? The gauge is supplied as a 12 mm nominal limit plug gauge and is intended for quick go/no‑go checks of bores matching that nominal diameter. Is the gauge suitable for production use on a shop floor? Yes, the hardened‑steel construction and the wear allowance on the good side make the gauge robust enough for routine production and incoming‑goods inspection. How does the G7 designation influence measurement results? G7 is the designation provided with the article and identifies the tolerance fit intended for interpretation against corresponding drawing tolerances when using the plug gauge. Does the gauge comply with industry standards? The item is produced to conform with DIN 7162, facilitating inclusion in standard inspection procedures and documentation. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of precise, repeatable inspection in a compact format: robust hardened steel construction and compliance with DIN 7162 ensure reliable go/no‑go assessment and long service life; order the limit plug gauge directly via Metav Werkzeuge or request detailed specification support from our consultants. Limit plug gauge G7 (MS911.160) – hardened steel, DIN 7162 — Filetta Limit plug gauge G7 (MS911.160) for quick verification of bore tolerances in routine inspection and incoming goods control Hardened steel construction for longevity DIN 7162 compliant inspection gauge Wear allowance on the good side for service life Precision gauge pin, 2 mm nominal size Repeatable inspection that reduces rework and inspection time The limit plug gauge offers a straightforward method for verifying bore tolerances without complex measurement setups. Manufactured from hardened steel, the gauge provides consistent contact geometry and wear resistance; this translates into repeatable pass/fail checks at points of inspection, reducing the time spent on detailed measuring instruments and lowering the risk of unnecessary rework. Compliance with DIN 7162 ensures that acceptance criteria are clear and comparable across suppliers, supporting efficient quality control in production and incoming goods. Durable design with a built‑in allowance for wear A defining characteristic is the wear allowance on the good side, which compensates for gradual material loss during repeated use and maintains the defined acceptance margin for longer. The hardened substrate keeps the contact faces stable, so the gauge preserves its functional geometry under regular workshop conditions. For inspection routines where robustness and predictable service intervals matter, this design reduces downtime and the frequency of replacements, providing a reliable tool for standardised checks. Practical integration into workshop and inspection routines Designed as a simple go/no‑go instrument, the gauge is ideal for rapid checks on components during assembly, jig setting and final inspection. The compact format and clear acceptance principle make it suitable for bench use and for operators with basic training in metrology. Combined with a documented standard such as DIN 7162, the tool supports traceable inspection protocols and straightforward documentation in quality records, assisting both production staff and quality engineers in maintaining batch conformity. Discuss specification details with Metav Werkzeuge or request a technical comparison from our Emmerich hub — contact info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: MS911.160 Material: hardened steel Standard: DIN 7162 Nominal size: 2 mm Special feature: wear allowance on the good side Facts Product type: limit plug gauge Brand: Filetta SKU: MS911.160 Special features Robust contact faces Suitable for go/no‑go checks Purpose: bore tolerance verification Compact inspection tool for workshop use FAQ What is the primary use of this limit plug gauge? The limit plug gauge MS911.160 by Filetta is used for rapid go/no‑go verification of internal bore tolerances during incoming inspection and production control. What material is the gauge made from and why does that matter? The gauge is manufactured from hardened steel; this gives stable contact geometry and wear resistance, maintaining reliable inspection performance over repeated use. How does the wear allowance affect inspection intervals? The integrated wear allowance on the good side increases the effective service life by compensating for minor material loss, so maintenance and replacement intervals can be extended while preserving acceptance criteria. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of the combination of hardened steel construction, DIN 7162 compliance and an integrated wear allowance to ensure dependable go/no-go checks in serial inspection. Order the Filetta limit gauge pin directly via Metav Werkzeuge or request specialist advice for integration into existing inspection routines. Filetta Limit Gauge Pin — hardened steel, DIN 7162 Filetta Limit Gauge Pin designed for pass/fail checking of bores and inspection fixtures in industrial metrology Hardened steel construction to DIN 7162 Precision diameter 2.5 mm Wear allowance on the good side Compatible with go/no-go checking routines Reliable pass/fail checking for production control The limit gauge pin delivers a compact, unambiguous check for bore conformity using a simple go/no-go principle, minimising decision time on the shop floor. Manufactured to DIN 7162, the pin provides a clearly defined acceptance limit that supports reproducible inspections and consistent quality gates. The 2.5 mm diameter is specified to industry tolerances, enabling rapid visual and tactile confirmation without complex set‑ups. This direct verification method reduces downstream rework by catching out-of-tolerance parts at the earliest stage. Durability that reduces downtime and maintenance Constructed from hardened steel, the gauge pin resists wear in continuous use and preserves the inspection boundary over many cycles. The integrated wear allowance on the good side prolongs service life by permitting controlled dressing or replacement procedures while maintaining measurement integrity. Fewer replacements and predictable maintenance intervals lead to improved uptime in production lines and lower total cost of ownership. The robust material choice also supports use in regulated environments where repeatability matters. Simple integration into quality workflows and fixtures The pin is suited for fixtures, plug gauges and measuring rigs where straightforward verification is required. Its compact profile and standardised specification make stock management and fixture design straightforward, helping to keep inspection routines efficient. Clear identification (SKU MS911.161) and adherence to established norms aid traceability in quality records and simplify audits. The component is ideal for workshops and inspection stations seeking a pragmatic, standards-based tool to support routine quality control. Contact Metav Werkzeuge for tailored advice and to source the Filetta limit gauge pin (SKU MS911.161) directly from Emmerich — expert support for specification and delivery is available. Technical Data Article number: MS911.161 Manufacturer: Filetta Type: Limit gauge pin Diameter: 2.5 mm Standard: DIN 7162 Material: hardened steel Special note: wear allowance on the good side Facts Diameter: 2.5 mm Standard: DIN 7162 SKU: MS911.161 Special features Hardened steel construction Wear allowance of the good side Intended for go/no-go checking and plug gauge applications Category: gauges / measuring pins FAQ What material is the gauge pin made from? The Filetta limit gauge pin is manufactured from hardened steel, ensuring wear resistance and stable inspection boundaries (SKU MS911.161). Which standard applies to this gauge pin? Manufactured to DIN 7162, the component fulfils established requirements for limit gauges and supports clear pass/fail decisions. What does the wear allowance mean in practical terms? The wear allowance on the good side allows controlled use and maintenance so the gauge retains its acceptance limit for longer in serial inspections. Can this pin be used in fixture-based inspections? Yes, the pin is suitable for fixture and plug gauge applications where a defined go/no-go limit is required for bore checks. How is the size specified? The pin is specified with a diameter of 2.5 mm and supplied under SKU MS911.161 for unambiguous ordering and traceability. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of a compact, standardised gauge that combines hardened steel construction with conformity to DIN 7162 for dependable go/no‑go verification; the built‑in wear allowance on the good side reduces rework and prolongs service intervals. Order the limit plug gauge directly via Metav Werkzeuge or ask our consultants if needed. Grenzlehrdorne — limit plug gauge in hardened steel, DIN 7162 (Filetta) The Grenzlehrdorne is a precision limit plug gauge designed for efficient go/no‑go checks and rapid acceptance testing across workshop and production environments. Hardened steel construction Conforms to DIN 7162 Wear allowance on good side Repeatable acceptance checks that speed up inspection A limit plug gauge of this design provides an immediate pass/fail decision, making go/no‑go verification both fast and unambiguous. Conformity with DIN 7162 guarantees that gauges are produced to a recognised industrial standard, which simplifies incoming inspection routines and reduces interpretation effort. By relying on a standardised gauge, throughput is improved and measurement uncertainty from subjective assessment is minimised, supporting a more efficient quality workflow. Durable construction that lowers lifecycle costs Manufactured from hardened steel, the gauge resists wear under repeated contact and maintains its dimensional stability over many cycles. The specified wear allowance on the good side compensates for gradual surface degradation, preserving functional fit and reducing the frequency of replacements. Fewer gauge changes mean less downtime and lower total cost of ownership for routine inspection tasks, especially in high‑volume production or repetitive quality checks. Practical fit for workshop and production use The compact limit plug gauge suits routine acceptance tasks and bench checks where quick decisions are required. Traceability is straightforward during audits when the article identifier MS911.162 is used in documentation, and the robust finish simplifies handling in busy environments. The gauge is particularly appropriate for verifying internal diameters where a simple, repeatable standard is preferable to time‑consuming measurement setups, thus keeping operations lean and reliable. Contact Metav Werkzeuge for tailored advice and supply of Filetta hardened‑steel limit plug gauges and to discuss the best gauge strategy for production or inspection needs Technical Data Article number: MS911.162 Material: hardened steel Standard: DIN 7162 Feature: wear allowance on good side Product type: limit plug gauge Numbers / Core technical data Nominal size: 3 mm Special features Hardened steel construction Design for go/no‑go verification Conformity to DIN 7162 Built‑in wear allowance on the good side FAQ What is the primary use of this limit plug gauge? The limit plug gauge from Filetta is intended for quick go/no‑go checks and acceptance testing of internal diameters where an unequivocal pass/fail result is required. Which standard does the gauge comply with? Compliance with DIN 7162 ensures the gauge meets established industrial production and inspection criteria. What material is used for the gauge and why does it matter? The gauge is made from hardened steel, which provides wear resistance and dimensional stability under repetitive use. How does the wear allowance affect service life? The wear allowance on the good side prolongs the functional life by compensating for gradual surface wear, maintaining fit for longer before requalification or replacement is required. How can the gauge be identified in documentation? Use the article number MS911.162 for traceability in inspection records and procurement lists. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Take advantage of precise, rapid thread identification combined with a lightweight, corrosion‑resistant design for smoother assembly and inspection workflows. The set’s anodised aluminium gauges and organised plastic case enable fast checks of common metric threads; order directly via Metav Werkzeuge or contact our consultants for technical advice. Gewindekontrollsatz MS910.425 — Thread gauge set (anodised aluminium, metric) by Filetta The Gewindekontrollsatz is a compact identification set for metric internal and external threads, intended for workshop inspection, maintenance and assembly tasks Anodised aluminium construction For metric internal and external threads Supplied in a durable plastic case 20-piece set covering M3–M24 Faster thread identification for everyday production The gauge set accelerates routine identification and basic verification of metric screw threads, reducing time lost on uncertain assembly decisions. Thanks to the wide size range from M3 to M24 and the inclusion of both internal and external gauges, common pitches and diameters can be checked on the spot. The primary benefit is operational efficiency: fewer stoppages during assembly and faster throughput in inspection processes. The solid, repeatable fit of each gauge supports reliable visual and tactile confirmation of thread form and pitch. Lightweight, corrosion‑resistant construction for frequent handling Being manufactured from anodised aluminium, the components combine durability with low weight, making them comfortable for daily use in bench and field environments. The surface treatment helps resist wear and corrosion, preserving the profile of each gauge and extending service life. Packaged in a plastic case that keeps items organised and protected, the set is easy to transport between workstations and to store without risk of damage to the thread contours. This construction promotes consistent handling with minimal maintenance. Practical scope for incoming inspection and maintenance The set is designed as a practical aid for incoming goods inspection, routine maintenance and quick on‑machine checks. It is intended for identification and coarse verification rather than micrometric measurement: the gauges confirm thread form and common pitch compatibility to avoid assembly errors. For workshops that need straightforward, rapid decisions—accept, reject, or select the correct fastener—this solution reduces rework and saves time in quality control routines while supporting a smooth production flow. Clear contents and metric compatibility for everyday sizes Contents include gauges for standard metric sizes that are frequently encountered in mechanical and electrical assemblies. The 20‑piece composition covers a typical workshop spectrum from smaller machine screws up to larger bolts used in fixtures and assemblies. This configuration makes the set suitable as a bench reference or as part of a mobile inspection toolkit, supporting technicians who require quick identification without complex measurement equipment. The lightweight profiles and organised layout aid rapid selection and return to service. For reliable metric thread identification from Filetta choose Metav Werkzeuge — contact our Emmerich specialists for tailored advice and fast supply via info@metav-werkzeuge.com or by phone at +49 2822 7131930 Technical Data Article number: MS910.425 Manufacturer: Filetta Material: anodised aluminium Thread type: metric Set: 20 pieces Facts Sizes included: M3x0.5, M4x0.7, M5x0.8, M6x1.0, M8x1.0, M8x1.25, M10x1.0, M10x1.25, M10x1.5, M12x1.25, M12x1.5, M12x1.75, M14x1.5, M14x2.0, M16x1.5, M16x2.0, M20x1.5, M20x2.5, M24x2.0, M24x3.0 Suitable for: internal and external threads Special features Identification and basic verification of metric threads Lightweight, corrosion‑resistant anodised finish Supplied in a protective plastic case Compact, workshop‑oriented organisation FAQ What is the primary purpose of this gauge set? The Gewindekontrollsatz MS910.425 by Filetta serves for quick identification and basic verification of metric internal and external threads to support inspection and assembly decisions. Can the gauges measure thread tolerances precisely? The set is intended for identification and coarse verification rather than precision tolerance measurement; for high‑accuracy checks, use calibrated metrology instruments. Which sizes are covered by the set? The set contains 20 gauges covering common metric sizes from M3x0.5 up to M24x3.0, suitable for many workshop and maintenance tasks. Is the material suitable for frequent workshop use? Yes — the gauges are made from anodised aluminium, providing a balance of lightweight handling and corrosion resistance for regular use. Does the set include a case for transport and storage? The Filetta MS910.425 is supplied in a durable plastic case that keeps each gauge protected and organised for transport between workstations. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
Combine ISO 286‑2 compatibility with an instant lookup of more than 6,400 tolerance values for reliable design decisions and consistent inspection results — order the Tolerance table directly via Metav Werkzeuge or contact our consultants for tailored advice. Tolerance table — ISO 286‑2 reference chart (up to 500 mm) by Filetta The Tolerance table is a compact reference chart for immediate reading of tolerance values and fits according to ISO 286‑2, intended for engineering, quality control and workshop use. ISO 286‑2 compatibility up to 500 mm Over 6,400 tolerance entries Immediate reading for fits and tolerances Suitable for internal and external dimensions Faster decisions with standardised tolerance data The reference matrix provides a single, standardised source for clearance, transition and interference fits, reducing time spent searching dispersed tables. With direct mapping to ISO 286‑2 and coverage to 500 mm, the chart supports rapid verification of nominal sizes and tolerances, enabling engineers to confirm fit classes and tolerance zones without complex calculations. The compact presentation of tolerance values accelerates decision-making in design reviews and first-off inspections. Clear guidance for assemblies and inspection routines Presented as an immediate-reading table, the chart removes ambiguity when selecting shaft and hole tolerances for bearings, housings or shafts. The organised layout helps translate ISO class designations into usable limits for production and QC, so tolerance checks can be executed consistently on the shop floor. Where traceable documentation is needed, the dataset of 6,400+ entries serves as a reliable reference for specifying fits in drawings and inspection protocols. Practical benefits for workshops and design offices Adopting a single reference chart reduces errors caused by cross-referencing multiple sources and supports faster training of technicians and junior engineers. The concise format is optimised for routine tasks — from tolerance verification during assembly to prepare-for-inspection checks — and complements digital workflows where a human-readable standard is required alongside CAD and measurement reports. The association with Filetta denotes a focused tool for metrology professionals who value clarity and compliance. For standards-compliant tolerance reference and rapid integration into inspection routines, request the Filetta Tolerance table from Metav Werkzeuge today — contact our specialists at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss suitability for specific applications. Technical Data Article number: MS835.163 Name: Tolerance table Brand: Filetta Label: Toleranztabelle Facts Standard: ISO 286‑2 Scope: up to 500 mm Entries: >6,400 tolerance values Special features Immediate-reading table of tolerance values and fits Includes internal and external dimensions Data suited to engineering and workshop reference FAQ What standard does this reference follow? The Filetta Tolerance table follows ISO 286‑2, providing standardised tolerance classes and zones for engineering use. Up to which nominal size are tolerance values provided? The chart covers nominal sizes up to 500 mm, with entries for both internal and external dimensions. How extensive is the dataset included in the chart? The reference contains more than 6,400 tolerance values for quickly determining fits and limits. Is this chart suitable for shop‑floor inspection tasks? Yes — the immediate‑reading format makes the chart suitable for routine inspection, assembly checks and specification clarification in the workshop. Can the table help when specifying fits on technical drawings? The dataset translates ISO class designations into practical limit values, supporting clear specification of fits and tolerances on drawings. Filetta: Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com
What a limit plug gauge is and what it does
A Limit Plug Gauge is a precision Inspection Tool used in manufacturing to verify whether a hole or internal thread meets the specified dimensional tolerances. It follows the simple go/no-go principle: the Go side must fit fully into the hole or thread, while the No-Go side must not enter or may only partially enter. This quick physical test tells you immediately if a part is within tolerance and suitable for assembly or sale. The device is widely used in Machine Building and Series Production where fast, repeatable checks are essential.
How to prepare and inspect with a limit plug gauge
Before using the Limit Plug Gauge, ensure the gauge is clean and undamaged. Lightly wipe the gauge and the component to remove chips, coolant or oil that could affect the result. Choose the correct gauge size and tolerance class for the drawing specification. Align the gauge with the hole axis and apply steady axial pressure. For the Go check, the gauge must enter smoothly and seat fully without excessive force. For the No-Go check, the No-Go end must not enter beyond the allowed depth; if it does, the part fails.
Step-by-step procedure for reliable results
Start each inspection by verifying environmental conditions and the component’s orientation. Hold the component securely or use a fixture to avoid angular misalignment. Insert the Go end straight into the hole; a correct part will accept the Go and allow it to seat. Next, try the No-Go end—if it cannot enter or only partially enters as intended, the part is accepted. Record the outcome clearly in your inspection log. If a borderline result occurs, re-clean and re-check, and if uncertainty remains, confirm with a calibrated measuring instrument such as a bore gauge or micrometer.
Why using a limit plug gauge matters in production
Using a Limit Plug Gauge speeds up quality control and reduces subjectivity. It answers the vital question of fit instantly, avoiding time-consuming measurements for every part. For assembly lines and high-volume production, this tool prevents defective parts from progressing, saving rework and assembly downtime. The method provides a repeatable, objective pass/fail criterion which is especially valuable for Beginners in quality inspection and for teams seeking efficient standardised checks.
Key characteristics and how they compare to other inspection tools
Limit plug gauges excel in speed and simplicity compared to dimensional measuring tools. They do not provide a numerical measurement but offer a definitive acceptance decision, making them ideal for go/no-go control. Important characteristics include:
- Measurement Accuracy: Determined by manufacturing and calibration to ensure the gauge represents the tolerance limits.
- Applicable Range: Gauges are made for specific hole or thread sizes and tolerance classes.
- Ease of Use: Requires minimal training; ideal for operators who need fast, reliable decisions.
Compared with micrometers or bore gauges, limit plug gauges are less versatile for inspection detail but far quicker for high-volume acceptance testing.
Trusted manufacturers and why Metav IndustryLine stands out
Several industry names produce high-quality limit gauges, offering robust manufacturing and calibration services. In particular, Metav IndustryLine is recognised as an outstanding supplier. The company combines long-standing technical expertise with a broad range of norm-compliant inspection tools. Customers value their practical advisory service, which helps select the right gauge, tolerance class and inspection strategy for a given production task. Metav’s focus on delivering certified, calibrated gauges ensures that your quality control remains reliable and auditable.
Tips for maintaining accuracy and prolonging gauge life
Keep your gauges clean, dry and stored in protective cases to prevent nicks or corrosion. Schedule regular calibration according to your quality system or supplier recommendations. Avoid using excessive force during checks and train operators to apply consistent insertion pressure. Replace gauges immediately if any wear or damage is detected to prevent false acceptances or rejections.
Summary and final recommendation
To answer "wie prüfe ich mit einem grenzlehrdorn?" — use the Go/No-Go method: ensure the Go end fits fully while the No-Go end must not, and follow careful preparation, aligned insertion and consistent recording. Keep gauges calibrated and consider Metav IndustryLine for reliable, norm-compliant solutions. The essential point: a limit plug gauge gives a fast, unambiguous decision on whether an internal feature is within tolerance—making it an indispensable tool for efficient quality control.
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