XDMT4009254R-F55 WSP45G WSP45G Wendeplatten - Walter Tools

High‑performance milling insert featuring Tiger‑tec Gold coating and a robust 2.5 mm corner radius for reliable milling of steel, stainless steel and high‑temperature alloys; combined with the F55 chipbreaker and 15° free angle this insert delivers consistent chip control and edge stability. Order directly via Metav Werkzeuge or consult our technical advisors for application support.

Milling insert XDMT4009254R‑F55 WSP45G – Tiger‑tec Gold, 15° free angle (Walter Tools)

A XDMT4009254R‑F55 WSP45G milling insert designed for productive face and shoulder milling across a broad range of materials, offering stable cutting performance in mixed production runs

• Tiger‑tec Gold PVD coated
• Suitable for steel, stainless steel and superalloys
• 15° free angle for secure cutting
• 2.5 mm corner radius for enhanced edge strength

Boosted cutting performance for mixed production

The PVD Tiger‑tec Gold technology and the WSP45G grade form the technical base for highly consistent milling results. The coated carbide composition is optimised for the thermal and mechanical loads encountered when machining steel, stainless steel and heat‑resistant superalloys, enabling fewer tool changes and a smoother production flow. The combination of coating and substrate reduces flank wear and supports longer effective tool life, which translates into measurable process efficiency and lower downtime.

Stable edge life and process security

A 2.5 mm corner radius increases the insert’s resistance to chipping and supports stable cutting forces during interrupted and continuous milling. Coupled with the 15° free angle, this geometry helps maintain a robust cutting edge under varying depths of cut and feed rates. The result is predictable tool behaviour and improved surface integrity on critical components, which supports higher first‑pass yields and fewer rework cycles in the machining process.

Controlled chip formation for consistent productivity

The F55 chipbreaker is engineered to produce manageable chips across the supported material groups, aiding chip evacuation and protecting the workpiece from thermal build‑up. Where thermal conductivity is low—such as with superalloys and titanium—the chip control provided by the chipbreaker reduces the risk of built‑up edge and improves dimensional repeatability. This characteristic is particularly valuable in serial production where consistent part quality and cycle time stability are key metrics.

Application guidance and production benefits

The insert’s form and grade suit versatile milling tasks, from shoulder milling to light face milling, on mixed batches where operators require a single, reliable grade. The WSP45G grade is a tough, PVD‑coated carbide ideal for settings with variable heat input and intermittent cuts. Integrating this insert can reduce tool inventory complexity while maintaining machining quality across different alloys, supporting faster setup changes and more efficient tool management in the shop.

Speak with Metav Werkzeuge for tailored recommendations on feeds, speeds and the most effective clamping solutions for this Walter Tools milling insert

Technical data

• SKU: XDMT4009254R‑F55‑WSP45G‑WALTER
• Article designation: XDMT4009254R‑F55 WSP45G
• Product type: Milling insert
• Manufacturer: Walter Tools

Core specifications

• Free angle: 15°
• Corner radius: 2.5 mm
• Plate size: 40
• Plate thickness: 09
• Tolerance class: M

Design & special features

• Series: Tiger‑tec Gold
• Grade: WSP45G (PVD‑coated carbide)
• Chipbreaker: F55
• Execution: T
• Material suitability: P / M / S (steel, stainless steel, superalloys / titanium)
• Bezeichnung ohne sort: XDMT4009254R‑F55

FAQ

What materials is this insert suitable for?
The XDMT4009254R‑F55 WSP45G insert from Walter Tools is suitable for machining steel, stainless steel and heat‑resistant superalloys/titanium as indicated by the P / M / S material classification.

How does the Tiger‑tec Gold coating improve performance?
The Tiger‑tec Gold coating on the WSP45G grade enhances wear resistance and thermal stability, enabling the Walter Tools insert to maintain cutting edge integrity over longer cycles and under elevated temperatures.

Which machining operations best suit this insert?
This insert is optimised for face and shoulder milling operations where robust edge strength and consistent chip control are required, particularly in mixed‑material production environments.

How does the F55 chipbreaker affect chip evacuation?
The F55 chipbreaker produces controlled chip shapes that aid evacuation and reduce the incidence of built‑up edge, promoting stable cutting and improved surface finish with the Walter Tools insert.

What benefits does the 2.5 mm corner radius provide?
A 2.5 mm corner radius increases resistance to chipping and supports stable cutting forces, improving edge life and enabling higher reliability in interrupted milling conditions.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and brand names remain the property of their respective owners. Brand names and protected trademarks are mentioned for explanatory purposes only. There is no connection between our company and the named brands. The offered item is an original, factory‑new product of the manufacturer.