ZDGT150404R-K85 WXN15 Wendeplatten - Walter Tools

Benefit from the combination of the WXN15 uncoated carbide grade, K85 chipbreaker and a 15° relief angle for secure, efficient machining of non‑ferrous materials; order the ZDGT150404R-K85 WXN15 directly via Metav Werkzeuge or consult our technical advisors for application guidance.

ZDGT150404R-K85 WXN15 milling indexable insert by Walter Tools — for non‑ferrous metals, 15° relief

The ZDGT150404R-K85 WXN15 is an indexable milling insert designed for sharp, uncoated cutting of non‑ferrous materials in industrial milling applications.

• WXN15 uncoated carbide for non‑ferrous metals
• 15° relief angle for secure cutting geometry
• 0.4 mm corner radius for precise edge formation
• K85 chipbreaker for controlled chip evacuation

Predictable performance when machining non‑ferrous metals

The WXN15 grade is an uncoated carbide designed specifically for the ISO N group — non‑ferrous metals such as aluminium, copper and brass. The sharp edge geometry reduces material adhesion and minimises built‑up edge, which improves component finish and reduces rework. For production environments that require consistent cycle times, the combination of a sharp grade and a purpose‑built chipbreaker yields a measurable increase in process stability and reduces the need for frequent tool changes. The insert’s design supports higher feed rates while maintaining a reliable cut, so throughput improves without sacrificing surface quality.

Better chip control for uninterrupted operation

Chip management is critical in high‑speed milling of soft metals. The chipbreaker K85 promotes short, segmented chips that evacuate consistently, reducing the risk of entanglement and machine downtime. Together with the 15° relief angle and a 0.4 mm corner radius, the insert forms a stable cutting edge that resists edge deformation under typical cutting forces for non‑ferrous materials. This leads to predictable tool life and repeatable part quality, which is vital for lean production and tight tolerance work.

Compact geometry for adaptable tool‑making

The insert’s compact dimensions — plate size 15 and thickness code 04 — make it suitable for common tool holders in standard milling systems. The Walter N‑series engineering focus provides a balance between sharpness for NE‑metals and mechanical strength for reliable handling in production tools. As an indexable cutting solution, the item allows fast seat replacement and simple indexing, lowering the average machining cost per component and maintaining uptime in busy shops.

Practical advantages in everyday use

Beyond material compatibility, the combination of an uncoated substrate and targeted chip geometry reduces the need for specialised coolants when cutting aluminium alloys and similar materials, improving shop cleanliness and reducing fluid costs. The stable edge formation supports consistent surface finish over long production runs, and the standardised insert form facilitates stocking and fast replacement. For operations seeking predictable, economical milling of non‑ferrous parts, this insert provides a clear technical and commercial advantage.

For personalised cutting data or to reserve Walter Tools WXN15 inserts for upcoming production batches, contact Metav Werkzeuge by e‑mail at info@metav-werkzeuge.com or by phone on +49 2822 7131930 for tailored advice and rapid delivery options

Technical Data

• Article number: ZDGT150404R-K85-WXN15-WALTER
• Designation: ZDGT150404R-K85 WXN15
• Manufacturer: Walter Tools

Core Specifications

• Plate size: 15
• Corner radius: 0.4 mm
• Relief angle: 15°
• Thickness code: 04

Materials & Special Features

• Grade: WXN15 (uncoated carbide)
• Chipbreaker: K85
• Series: Walter N‑Sortensystem
• Execution: T
• Intended material group: Non‑ferrous metals (ISO group N) — aluminium, copper, brass

FAQ

What materials is this insert optimised for?
The ZDGT150404R-K85 WXN15 milling insert from Walter Tools is optimised for ISO group N materials, specifically aluminium, copper and brass.

How does the K85 chipbreaker benefit machining?
The chipbreaker K85 on the ZDGT150404R-K85 WXN15 promotes controlled, short chips that improve evacuation and reduce the likelihood of chip jamming during milling of non‑ferrous metals.

Can this insert deliver a good surface finish on aluminium?
Yes, the combination of the WXN15 grade and the insert geometry on this Walter Tools milling insert supports fine surface quality during continuous aluminium machining.

What does the 0.4 mm corner radius affect in practice?
A 0.4 mm corner radius provides a balance between edge strength and the ability to machine tighter features, helping the ZDGT150404R-K85 WXN15 maintain dimensional accuracy and edge integrity.

Is this insert suitable for coolant‑free machining?
For many aluminium and similar NE‑metal applications, the uncoated WXN15 grade and K85 chip control allow effective machining with reduced coolant use; specific results depend on alloy and cutting parameters.

Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen

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