BCGX0903PDR-G55 WAK15 Wendeplatten - Walter Tools

The combination of an uncoated WAK15 carbide grade and a parallelogram 75° geometry with a 7° clearance ensures efficient, low-build-up machining of aluminium; order the insert directly via Metav Werkzeuge or consult our specialists for application optimisation.

BCGX0903PDR-G55 WAK15 milling indexable insert — for aluminium, Walter Tools

A precision milling insert in the Walter N-series, the BCGX0903PDR-G55 WAK15 is designed for productive machining of aluminium and other non-ferrous metals, combining a sharp edge geometry with a G55 chipbreaker for stable chip control

• Walter N-grade for aluminium and non-ferrous metals
• Parallelogram 75° geometry for stable cutting
• 7° clearance angle for reduced rubbing
• G55 chipbreaker for secure chip control

Faster, cleaner aluminium machining with purpose-designed geometry

The insert‘s parallelogram 75° shape and 7° clearance are engineered to reduce contact and heat at the cutting edge, which leads to smoother cuts and less material adhesion when working with aluminium. The uncoated WAK15 carbide provides a very sharp cutting edge and low friction performance; together with the G55 chipbreaker, this results in reliable chip evacuation and consistent surface quality. For shops aiming to increase throughput on non-ferrous parts, the geometry supports higher feed rates without sacrificing finish.

Why the uncoated WAK15 grade improves process stability

As an uncoated carbide for non-ferrous materials, WAK15 focuses on edge sharpness and reduced built-up edge formation. This makes the insert particularly effective for thin-walled components and delicate contour work where thermal and mechanical load must be minimised. The Walter N-series specification means the grade and geometry are matched to provide predictable tool life and repeatable results in batch production, reducing interruptions for rework and improving overall machining economy.

Application guidance and compatible strategies for best results

The insert is intended for aluminium and other non-ferrous metals according to ISO material group N; use cutting fluids or minimal lubrication strategies where suitable to aid chip evacuation and surface integrity. The G55 chipbreaker is optimised for medium to heavy chip loads typical of face and shoulder milling; selecting compatible cutter bodies and adapting feed to material temper will further enhance cycle times. For mixed production, the consistent edge condition of this insert simplifies tool change protocols and reduces setup variability.

Contact Metav Werkzeuge for tailored process advice and availability of Walter Tools inserts; reach our technical team at info@metav-werkzeuge.com or by phone on +49 2822 7131930

Technical data

• Article number: BCGX0903PDR-G55-WAK15-WALTER
• Designation: BCGX0903PDR-G55 WAK15
• Type: Fräswendeschneidplatte (milling indexable insert)
• Manufacturer: Walter Tools

Core data

• Size code: 09
• Thickness code: 03
• Clearance angle: 7°
• Plate form: Parallelogram 75°
• Tolerance class: G

Special features

• Chipbreaker: G55
• Grade: WAK15 (uncoated carbide)
• Series: Walter N-series
• Material application: aluminium and non-ferrous metals (ISO group N)
• Execution: X

FAQ

Is this insert suitable for machining aluminium alloys? Yes. The insert is specified for aluminium and non-ferrous metals; the WAK15 grade and G55 chipbreaker are designed to reduce material adhesion and support stable machining of aluminium.

Can the insert be used for fine finishing passes? Yes. The sharp edge of the uncoated WAK15 carbide and the parallelogram geometry enable good surface finishes on non-ferrous parts when cutting parameters are adjusted for finishing feeds and speeds.

What cutter bodies accept the BCGX0903PDR-G55 format? Insert seats designed for parallelogram 75° indexable inserts with size code 09 will accept this format; check the toolholder’s compatibility for secure clamping and correct seat angle.

Does the G55 chipbreaker work for high-feed operations? The G55 chipbreaker is optimised for controlled chip formation in medium to heavier chip loads and supports higher productivity in typical face and shoulder milling of aluminium.

How is the tolerance class G relevant for production? Tolerance class G indicates the manufacturing tolerance of the insert; consistent tolerance supports repeatable positioning and stable cutting results in series production.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Die Walter AG (Markenauftritt: Walter Tools) mit Hauptsitz in Tübingen gehört zu den weltweit führenden Herstellern von Präzisionswerkzeugen für die Metallbearbeitung und ist Teil des schwedischen Sandvik-Konzerns. Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.