CCGT060202FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Benefit from the combination of polycrystalline diamond wear resistance, precise Rhombic 80° geometry and a fine 0.2 mm corner radius for reliable, high-precision non‑ferrous machining; order the insert directly via Metav Werkzeuge or speak with our consultants for application advice.

CCGT060202FS-1 WDN10 – PKD indexable insert, Rhombic 80° by Walter Tools

CCGT060202FS-1 WDN10 is a PKD indexable insert designed for drilling, boring and turning operations on abrasive, non‑ferrous materials

• Polykristalliner Diamant (PKD) for abrasive materials
• Rhombic 80° geometry for secure cutting engagement
• 0.2 mm corner radius for sharp, repeatable edges
• 7° clearance angle for controlled chip flow

Increased process reliability for abrasive, non‑ferrous machining

The PKD grade offers exceptional wear resistance, which directly reduces tool change frequency and downtime when machining abrasive non‑ferrous materials such as aluminium alloys with abrasive inclusions, copper or composite panels. The polycrystalline diamond structure provides a hard, continuous cutting edge that holds form much longer than conventional cemented carbide grades, leading to a steadier production rate and fewer interruptions. For shops seeking consistent surface quality and reduced rework, this grade is a robust, predictable choice.

Geometry engineered for stable engagement and better surface finish

The rhombic 80° form with a 0.2 mm corner radius ensures a stable contact angle and low cutting forces during plunge and turning operations. The geometry helps to distribute cutting loads evenly, which supports dimensional consistency and improved surface finish on critical components. The 7° clearance angle assists chip evacuation and reduces rubbing on the flank face, contributing to lower heat generation at the cutting edge and prolonged edge life.

Clear technical benefits and straightforward integration into production

This insert is supplied in the ISO designation CCGT060202FS-1 WDN10, making it straightforward to specify in tool lists and CAM systems. The compact plate size and standard seat form mean the insert fits many common indexable holders used for drilling and turning operations, simplifying stock management. Where higher economies of scale are needed, the extended tool life of PKD inserts can deliver measurable cost efficiencies over time by lowering consumable consumption and machine idle time.

Practical application advice and compatibility notes

PKD inserts are optimised for non‑ferrous and abrasive materials; they are not intended for continuous dry cutting of hardened ferrous alloys. When adopting this insert, verify the material matrix compatibility for the intended workpiece and machining strategy. Light to moderate cutting speeds with stable feeds are recommended to maintain edge integrity; in many applications, controlled coolant or minimal lubrication improves chip control and surface quality. For unusual alloys or composites, consult Metav Werkzeuge for test recommendations and parameter tuning.

For demanding non‑ferrous machining tasks, rely on the PKD performance of Walter Tools — contact Metav Werkzeuge to discuss suitability for specific materials and to request tailored cutting data.

Technical data

• Article number: CCGT060202FS-1-WDN10-WALTER
• ISO designation: CCGT060202FS-1 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Manufacturer: Walter Tools

Core figures

• Clearance angle: 7°
• Corner radius: 0.2 mm
• Plate size: 06
• Plate thickness: 02
• Tolerance class: G
• Chipbreaker type: 1

Special features

• Grade: WDN10 (PKD, polycrystalline diamond)
• Series: Walter Schneidstoffsorte - Serie offen
• Plate form: Rhombus 80°
• Execution: T
• Material data: Katalogabhängig

FAQ

What materials is this insert best suited for?
The WDN10 PKD grade is intended primarily for abrasive, non‑ferrous materials; the CCGT060202FS-1 WDN10 insert is especially effective on aluminium alloys with inclusions, copper and similar abrasive non‑ferrous workpieces.

Can this insert be used for finishing operations?
Yes. With its fine 0.2 mm corner radius and stable rhombic geometry, the insert supports tight tolerances and improved surface quality when parameters are correctly adjusted for finish passes.

Is the PKD grade suitable for steel or stainless steel?
PKD grades such as WDN10 are generally not recommended for continuous machining of ferrous steels; the CCGT060202FS-1 WDN10 insert is optimised for non‑ferrous, abrasive applications rather than hardened or conventional steels.

How does the 7° clearance angle influence performance?
The 7° clearance angle reduces flank rubbing and improves chip flow, which helps maintain edge life and reduces heat build-up during sustained cutting with the PKD grade.

What information is needed to select this insert for production?
Provide the workpiece material, required surface finish, machine rigidity and typical spindle speeds; Metav Werkzeuge can then advise on whether the CCGT060202FS-1 WDN10 insert is the optimal choice and propose cutting data.

Manufacturer: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany

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