CCGT060204FS-1 WDN10 Wendeplatten - Walter Tools

High wear resistance from the polycrystalline diamond grade and a stable Rhombic 80° geometry ensure prolonged service life and consistent chip control; combine cost-effective uptime with precise turning performance and order the CCGT060204FS-1 WDN10 directly via Metav Werkzeuge or ask our consultants if needed

CCGT060204FS-1 WDN10 — PCD turning insert, Rhombic 80° (Walter Tools)

A CCGT060204FS-1 WDN10 PCD turning insert engineered for reliable machining of abrasive non‑ferrous materials and demanding finishing operations

• Polycrystalline diamond (PCD) grade WDN10
• Rhombic 80° geometry for stable cutting
• 7° clearance angle with 0.4 mm corner radius

Durable cutting life through polycrystalline diamond technology

The insert employs polycrystalline diamond (PCD) material in the WDN10 grade, delivering exceptional wear resistance when machining abrasive, non‑ferrous workpieces. This construction reduces flank wear and protects the cutting edge under prolonged contact with hard inclusions or abrasive chips, resulting in longer tool life and fewer index changes. For manufacturing environments processing graphite, copper alloys or particle‑reinforced composites, this wear performance translates into more consistent component tolerances and lower tooling consumption over production runs.

Geometry designed for stable turning and reliable chip formation

Featuring a Rhombic 80° shape with a 7° clearance angle and a 0.4 mm corner radius, the insert provides a balanced combination of edge robustness and positive cutting action. The geometry supports reliable seating in standard CCGT tool holders and promotes predictable chip control via the integrated chipbreaker setting. The modest corner radius helps maintain a sharp effective cutting edge for finishing work while still offering resistance to edge chipping, which is particularly valuable in interrupted cuts or when encountering hard inclusions.

Application guidance and process benefits for production environments

This grade is intended primarily for abrasive non‑ferrous materials; suitability should be verified against the manufacturer's product matrix for specific alloys and applications. In practical terms, the insert reduces downtime through extended life and consistent part quality, delivering a favourable cost‑per‑component ratio in medium to high volume turning. When introducing the grade into a process, start with conservative feed and speed parameters and adjust based on surface finish and tool wear observations to achieve optimal productivity.

Integration, handling and selection advice for tooling systems

The insert is supplied in the CCGT format and is compatible with holders that accept Rhombic 80° CCGT inserts. Its WDN10 classification positions it within Walter Tools' open grade series, offering a specialist solution where abrasive wear is the limiting factor. Replacement and indexing are straightforward, which supports fast shifts between production batches. If process data or holder compatibility is unclear, Metav Werkzeuge can provide tailored advice and cutting‑data recommendations to ensure correct selection and set‑up. If unsure whether this insert meets specific requirements, contact Metav Werkzeuge by email at info@metav-werkzeuge.com or by phone at +49 2822 7131930 for expert assistance

Contact Metav Werkzeuge to discuss Walter Tools PCD solutions such as the CCGT060204FS-1 WDN10 and request specific cutting data or compatibility advice for existing tool holders

Technical Data

• SKU: CCGT060204FS-1-WDN10-WALTER
• Name: CCGT060204FS-1 WDN10
• Manufacturer: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen
• Grade: WDN10
• Designation without grade: CCGT060204FS-1

Facts

• Clearance angle: 7°
• Corner radius: 0.4 mm
• Plate form: Rhombus 80°
• Plate size: 06
• Plate thickness: 02
• Chipbreaker: 1
• Tolerance class: G

Special features

• Polycrystalline diamond (PCD) cutting material
• Optimised for abrasive non‑ferrous materials
• CCGT indexable turning geometry
• Series: open Walter cutting grade — WDN10
• Material specification: catalogue dependent

FAQ

What materials is this insert best suited for?
The CCGT060204FS-1 WDN10 is optimised for abrasive non‑ferrous materials; check the Walter Tools product matrix for exact alloy recommendations.

Is the geometry suitable for finishing operations?
Yes, the Rhombic 80° shape with a 0.4 mm corner radius provides a stable cutting edge suitable for finishing when combined with appropriate feeds and speeds.

Can this insert be used in standard CCGT tool holders?
The insert follows the CCGT indexable turning format and is compatible with holders designed for Rhombic 80° CCGT inserts.

How does the PCD grade affect tool life compared with carbide inserts?
The PCD construction in WDN10 offers significantly improved wear resistance on abrasive, non‑ferrous workpieces, typically resulting in longer service life and fewer changes than standard carbide grades.

Are there any special handling or storage considerations for PCD inserts?
Handle with care to avoid edge impact; store inserts in their original packaging to protect the diamond cutting faces and prevent chipping.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenzeichen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.