CCGT060204FS-M1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the WDN10 PKD grade combined with a rhombic 80° geometry and the M1 chipbreaker to achieve longer tool life and consistent chip control in abrasive, non‑ferrous machining; order the insert directly via Metav Werkzeuge or consult the specialists for application guidance.

CCGT060204FS-M1 WDN10 – PKD turning/drilling insert (rhombic 80°) by Walter Tools

The CCGT060204FS-M1 WDN10 is a polycrystalline diamond (PKD) indexable insert engineered for precise turning and boring of abrasive, non‑ferrous materials where wear resistance and repeatable surface quality are required.

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombic 80° shape for versatile insert positioning
• M1 chipbreaker for controlled chip formation
• 0.4 mm corner radius and 7° relief for precision

Longer tool life on abrasive non‑ferrous components

The use of PKD in the WDN10 grade provides exceptional wear resistance, making the insert particularly effective on abrasive non‑ferrous workpieces such as graphite‑filled aluminium alloys, composites and other silicon‑bearing materials. This hardness translates into reduced flank and crater wear, which in turn supports longer tool life and fewer interruptions to production. Suitability for specific alloys should be verified against the manufacturer’s product matrix to ensure optimal performance.

Geometry that increases process flexibility and stability

The rhombic 80° shape and the moderate 0.4 mm corner radius combine to offer secure clamping positions and predictable engagement angles in both turning and boring operations. A 7° relief angle reduces rubbing on entry and exit, helping to maintain a consistent cutting edge temperature and surface finish. These geometric choices make the insert adaptable for light finishing passes as well as steady, repeatable roughing operations where dimensional control is important.

Consistent chips and improved surface results

The integrated M1 chipbreaker is designed to break and evacuate chips reliably under a range of cutting conditions, which reduces the risk of chip re‑cutting and improves machining stability. Controlled chip formation contributes directly to improved surface quality and easier downstream handling of swarf. Combined with the PKD cutting layer, the chip management system supports high process security in demanding production runs.

Practical benefits for production and quality assurance

For jobbing shops and production environments aiming to reduce tooling changes and rework, this insert delivers economic advantages through extended service intervals and stable cutting behaviour. The clearly defined tolerance class G and standardised insert size facilitate straightforward toolset planning and inventory control. For tailored application advice and to confirm material compatibility, Metav Werkzeuge can provide further technical data and machining recommendations.

Discuss application requirements with Metav Werkzeuge and request the Walter Tools CCGT060204FS-M1 WDN10 PKD insert for efficient, wear‑resistant machining

Technical Data

• Article number: CCGT060204FS-M1-WDN10-WALTER
• Designation: CCGT060204FS-M1 WDN10
• Manufacturer: Walter Tools
• Product type: Turning/drilling indexable insert

Facts

• Relief angle: 7°
• Corner radius: 0.4 mm
• Insert size: 06
• Plate thickness: 02
• Tolerance class: G

Special features

• Cutting material: PKD (polycrystalline diamond) — WDN10
• Chipbreaker: M1
• Shape: Rhombic 80°
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: T
• Substrate / bond: catalogue dependent
• Application note: Check workpiece suitability against the product matrix

FAQ

What materials is this insert suited for?
The WDN10 PKD grade is intended for abrasive non‑ferrous materials; suitability for specific alloys should be checked against the product matrix for the CCGT060204FS-M1 WDN10 insert.

How does the M1 chipbreaker affect machining?
The M1 chipbreaker promotes controlled chip formation and evacuation, which enhances surface finish and reduces the risk of chip re‑cutting when using the CCGT060204FS-M1 WDN10 insert.

Can this insert be used for finishing passes?
Yes; the 0.4 mm corner radius and 7° relief support fine surface results, making the insert suitable for finishing and light finishing operations in appropriate materials.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names and protected trade names are mentioned for explanatory purposes only. There is no connection between our company and the mentioned brands. The offered article is an original factory‑new product of the manufacturer.