CCGT09T308FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of exceptional wear resistance, precise geometry and broad applicability to abrasive non‑ferrous materials for reliable, repeatable machining results. Order the insert directly via Metav Werkzeuge or consult the team for selection and process integration.

CCGT09T308FS-1 WDN10 indexable insert for drilling/boring and turning — Walter Tools, PKD grade with 7° relief

A robust polycrystalline diamond cutting insert designed for precision machining of abrasive, non‑ferrous materials in demanding industrial environments.

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombic 80° insert geometry
• 0.8 mm corner radius for precision finishes
• 7° relief angle for controlled cutting

Improved productivity through durable polycrystalline diamond technology

The WDN10 grade is a polycrystalline diamond (PKD) formulation optimised for abrasive, non‑ferrous workpieces. This composition delivers markedly higher wear resistance than conventional carbide grades, extending tool life in applications such as aluminium alloys with abrasive fillers, graphite or non‑ferrous composites. The result is fewer tool changes, reduced downtime and lower overall process costs. The design addresses industrial throughput demands by combining material resilience with a stable cutting edge that maintains geometry over longer component runs.

Precision geometry for consistent surface quality and chip control

The rhombic 80° form and 0.8 mm corner radius create a balance between strength and fine finish capability, enabling precise contouring and detailed turning operations. The 7° relief angle supports predictable shear and controlled engagement, which helps to maintain dimensional accuracy on finishes and bores. The chipbreaker designation and the insert contour aid consistent chip formation and evacuation, reducing the risk of built‑up edge and improving surface integrity on high‑value components. These geometric choices translate directly into repeatable part quality and simplified process parameter setup.

Application guidance and process reliability for shop floor integration

This indexable cutting solution is intended for machining abrasive, non‑ferrous materials; check the product matrix for specific material suitability and cutting data. The insert’s PKD nature makes it particularly effective where conventional carbide tools wear quickly. For process planning, consider reduced feed per tooth and stable clamping to exploit the insert’s longevity and prevent chipping. Walter Tools’ open series WDN10 is engineered for predictable performance and is a pragmatic choice when consistent results and fewer tool interventions are priorities in production cycles.

Contact Metav Werkzeuge for tailored advice on integrating the Walter Tools CCGT09T308FS-1 WDN10 insert into machining processes and for assistance with selection, cutting data and immediate availability.

Technical data

• Article number: CCGT09T308FS-1-WDN10-WALTER
• SKU: CCGT09T308FS-1-WDN10-WALTER
• Designation: CCGT09T308FS-1 WDN10
• Manufacturer: Walter Tools
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte

Measurements / core data

• Corner radius: 0.8 mm
• Relief (free) angle: 7°
• Insert shape: Rhombus 80°
• Insert size: 09
• Thickness: T3
• Tolerance class: G

Special features

• Grade: WDN10 (polycrystalline diamond, PKD)
• Application: Abrasive non‑ferrous materials
• Chipbreaker: 1
• Execution: T
• Material information: Catalogue dependent

FAQ

What materials is this PKD insert best suited for?
The CCGT09T308FS-1 WDN10 insert from Walter Tools is designed primarily for abrasive, non‑ferrous materials such as aluminium alloys with abrasive constituents, graphite and composite substrates; suitability should be confirmed against the specific product matrix.

How does the 0.8 mm corner radius affect surface finish?
A 0.8 mm corner radius provides a compromise between edge strength and finishing capability, helping the insert produce consistent surface quality while resisting chipping during interrupted cuts.

Can this insert replace carbide inserts in production?
In many abrasive non‑ferrous applications the PKD WDN10 insert offers significantly longer life than carbide; however, process trials are recommended to validate feed and speed settings for the specific component and machine.

Is the 7° relief angle important for tool life?
Yes, the 7° relief angle influences cutting engagement and shear, contributing to controlled cutting forces and improved tool life when combined with the PKD grade and correct machining parameters.

What does the chipbreaker designation mean for machining?
The chipbreaker configuration aids consistent chip formation and evacuation, which reduces the risk of built‑up edge and supports surface quality during continuous operations with the CCGT09T308FS-1 WDN10 insert.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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