CCGW060204FS-1 WDN10 W - Wendeplatten - Walter Tools

Take advantage of the combination of PKD wear resistance, precise rhombic 80° geometry and a compact corner radius to maintain surface quality and extend tool life in demanding non‑ferrous applications — order genuine Walter Tools inserts via Metav Werkzeuge or contact our consultants for application guidance.

CCGW060204FS-1 WDN10 – Indexable cutting insert, PKD, Rhombic 80° (boring/turning) — Walter Tools

CCGW060204FS-1 WDN10 is a polycrystalline‑diamond indexable insert engineered for precision boring and turning of abrasive, non‑ferrous materials

• PKD grade WDN10 for high wear resistance
• Rhombic 80° insert form for precise profiling
• 7° relief angle for stable cutting geometry
• 0.4 mm corner radius for fine finish

Longer life and consistent performance in abrasive non‑ferrous machining

The PKD composition of this grade, WDN10, delivers exceptional wear resistance when machining abrasive non‑ferrous materials such as certain aluminium alloys and other non‑ferrous, particle‑filled workpieces. Polycrystalline diamond is a hard, wear‑resistant material that preserves cutting edges under abrasive conditions; this leads to longer tool life and fewer index changes, which in turn reduces unplanned downtime and contributes directly to higher throughput and lower cost per component. The performance is particularly evident in demanding series production where consistency matters.

Geometry tuned for accuracy and surface quality

The rhombic 80° form combined with a 0.4 mm corner radius and a 7° relief angle produces a cutting geometry that balances edge strength with fine surface generation. A modest corner radius helps to smooth transitions and reduce edge chipping, while the relief angle maintains the correct rake and clearance to prevent rubbing. The result is improved dimensional repeatability and a superior surface finish with minimal secondary machining, which is advantageous for tight‑tolerance components and finishing passes.

Stability, chip control and process efficiency

Built to support stable cutting conditions, this insert contributes to predictable machining cycles and consistent tool life. Stable cutting edges and a suitable chipbreaker design reduce vibration and improve productivity, allowing higher feed rates in many applications without sacrificing quality. Walter Tools’ manufacturing standards ensure the insert arrives with consistent geometry and tolerance G, resulting in repeatable performance across tool changes and batch production runs.

Practical integration and selection advice

As with all specialised grades, suitability depends on the exact workpiece material and machining parameters; consult the product matrix to match WDN10 to specific alloys and abrasives. The insert is supplied in the standard CCGW format and is compatible with common indexable holders for boring and turning operations. For optimum results, verify clamping stability and run‑out, and schedule insert changes based on observed wear rather than fixed intervals to maximise cost efficiency and part quality.

For application advice or to secure genuine Walter Tools CCGW060204FS-1 WDN10 inserts, contact Metav Werkzeuge by e‑mail at info@metav-werkzeuge.com or by telephone on +49 2822 7131930

Technical Data

• SKU: CCGW060204FS-1-WDN10-WALTER
• Designation: CCGW060204FS-1 WDN10
• Type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Brand: Walter Tools

Core specifications

• Relief angle: 7°
• Corner radius: 0.4 mm
• Insert form: Rhombic 80°
• Insert size: 06
• Thickness: 02
• Chipbreaker: 1
• Tolerance class: G

Special features

• Grade: WDN10 (polykristalliner Diamant / PKD)
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: W
• Material: Katalogabhängig
• Note: Verify workpiece compatibility in the product matrix

FAQ

What materials is this PKD grade suited for?
This insert is optimised for abrasive, non‑ferrous materials; the WDN10 grade is a PKD type intended primarily for such workpieces and should be matched via the product matrix for best results.

How does the 0.4 mm corner radius affect finish and tool life?
A 0.4 mm corner radius improves edge stability and produces a finer surface finish while reducing the risk of chipping, thereby extending the effective tool life under abrasive conditions.

Can this insert be used for both boring and turning operations?
Yes — the CCGW format and rhombic 80° geometry support both precision boring and turning when fitted to the appropriate indexable holder.

What does the chipbreaker designation indicate for machining?
The chipbreaker configuration (designated as 1) supports controlled chip formation in selected non‑ferrous materials, helping to avoid long, stringy chips and improving process reliability.

Is special tooling required for the CCGW060204FS-1 WDN10 insert?
Standard toolholders compatible with CCGW inserts are suitable, but ensure correct clamping and minimal run‑out to exploit the PKD grade’s advantages and to maintain consistent cutting conditions.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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