CCGW060204FSL-9 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of PCD durability and precise geometry for consistent, high-speed machining of abrasive non‑ferrous materials; benefit from reliable chip control and extended tool life. Order the insert directly via Metav Werkzeuge or contact the consultants for application-specific advice.

CCGW060204FSL-9 WDN10 — Indexable boring and turning insert with PCD grade, Walter Tools

The CCGW060204FSL-9 WDN10 is a precision indexable insert intended for machining abrasive, non‑ferrous materials, delivering long tool life and stable cutting performance in production environments

*PKD grade WDN10 for abrasive non‑ferrous materials *Rhombic 80° insert shape for versatile turning *7° clearance with 0.4 mm corner radius *Chipbreaker 9 for controlled chip formation

High wear resistance from polycrystalline diamond for efficient production

The WDN10 grade is a polycrystalline diamond (PCD) formulation optimised for abrasive, non‑ferrous materials, offering superior tool life and repeatable component surfaces compared with conventional grades. Using a PCD cutting edge reduces flank wear and maintains edge geometry over longer cycles, which supports higher cutting speeds and fewer indexings. This translates directly into measurable gains in productivity and consistent surface finish for series production runs. Material suitability should be verified against the product matrix to ensure optimal results for the intended workpiece material.

Geometry designed to improve stability and chip control

The insert’s Rhombic 80° shape combined with a 7° clearance and a 0.4 mm corner radius delivers mechanical strength at the cutting edge while permitting favourable approach angles for turning and boring operations. The integrated chipbreaker 9 promotes controlled chip formation, reducing the risk of entangling swarf and improving process reliability. Together these geometry features increase process security by stabilising cutting forces and reducing vibration, which helps to maintain dimensional accuracy over extended cycles.

Productivity gains through predictable wear and fewer interruptions

Employing a PCD grade insert decreases frequency of tool changes and supports longer uninterrupted machining periods, improving net cutting time and lowering cost per part. The insert’s stability under abrasive conditions allows higher metal‑removal rates where appropriate, without sacrificing repeatability. For workshop planning, this means fewer spindle stoppages and more consistent output from CNC turning and boring centres, especially when machining abrasive non‑ferrous components.

Integration and application guidance for reliable implementation

The insert’s designation CCGW060204FSL-9 clarifies its geometry and sizing for compatibility with standard toolholders and clamping systems designed for rhombic, negative‑geometry indexable inserts. The PCD grade performs best when coolant strategies and machining parameters are aligned to the workpiece material and machine rigidity. If uncertainty exists about compatibility or cutting parameters, technical consultation is recommended; the product matrix provides guidance on material suitability and limits of application.

For application support and to discuss integration of the Walter Tools CCGW060204FSL-9 WDN10 insert into current production, contact Metav Werkzeuge — email info@metav-werkzeuge.com or call +49 2822 7131930 for tailored advice and fast delivery assistance

Technical data

• SKU: CCGW060204FSL-9-WDN10-WALTER
• Article designation: CCGW060204FSL-9 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Manufacturer: Walter Tools

Facts

• Relief angle: 7°
• Corner radius: 0.4 mm
• Insert form: Rhombic 80°
• Insert size: 06
• Thickness code: 02
• Chipbreaker: 9
• Tolerance class: G

Special features

• Grade: WDN10 (polycrystalline diamond, PCD)
• Series: Walter Schneidstoffsorte - Serie offen
• Base designation: CCGW060204FSL-9
• ISO designation: CCGW060204FSL-9 WDN10
• Execution: W
• Note: Material suitability — check product matrix

FAQ

What materials is this insert best suited for?
The CCGW060204FSL-9 WDN10 from Walter Tools is intended for abrasive, non‑ferrous materials; suitability for a specific alloy should be checked in the product matrix.

How does PCD compare to carbide for non‑ferrous machining?
Polycrystalline diamond (PCD) in the WDN10 grade offers markedly higher wear resistance and longer tool life than carbide when machining abrasive, non‑ferrous materials, resulting in fewer tool changes and improved consistency.

What does the 0.4 mm corner radius mean for component quality?
A 0.4 mm corner radius adds edge strength and helps produce smooth radii on the workpiece, improving surface integrity while balancing cutting forces for stable machining.

Is the CCGW060204FSL-9 compatible with standard negative insert holders?
Yes; the insert’s Rhombic 80° form and the designation CCGW060204FSL-9 indicate compatibility with standard negative‑geometry turning and boring holders designed for this insert family.

How does the chipbreaker 9 affect machining?
The chipbreaker 9 promotes controlled chip formation and evacuation, which enhances process security and reduces the likelihood of chip‑related interruptions in continuous production.

Protected trademarks and trade names are the property of their respective owners. Brand names are mentioned for explanation only; no affiliation between our company and the named brands is implied. The offered article is original, factory‑new goods from the manufacturer, where applicable.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen