CCGW060204FSR-9 WDN10 Wendeplatten - Walter Tools

Take advantage of the WDN10 PKD grade and precise rhombic 80° geometry for long tool life and consistent chip control; order directly via Metav Werkzeuge or consult the team for application-specific guidance.

CCGW060204FSR-9 WDN10 turning and boring insert by Walter Tools — PKD grade for abrasive non‑ferrous machining, 7° clearance

CCGW060204FSR-9 WDN10 is a rhombic 80° turning and boring insert designed for high‑wear, non‑ferrous and abrasive non‑ferrous materials in precision metalcutting

• Polykristalliner Diamant (PKD) grade WDN10
• Rhombic 80° geometry for flexible tool orientation
• 7° clearance angle for reduced rubbing and heat
• 0.4 mm corner radius for edge strength and finish

Durable PKD for abrasive non‑ferrous workpieces

The insert uses a polycrystalline diamond (PKD) grade, WDN10, which delivers exceptional wear resistance when machining abrasive non‑ferrous alloys and other non‑ferrous materials containing hard inclusions. As a result, downtime for insert changes is reduced and batch consistency improves. The high hardness of PKD supports longer tool life and stable edge geometry, so components retain their dimensional accuracy over longer runs. The material suitability should be checked against the product matrix to ensure optimal cutting parameters for specific alloys.

Geometry designed to improve process reliability and surface quality

The combination of rhombic 80° plate form, a 7° clearance angle and a corner radius of 0.4 mm gives a balance of accessibility, edge strength and surface finish. The rhombic shape increases flexibility for turning and boring operations in confined setups, while the moderate radius supports a robust cutting edge for interrupted cuts. The integrated chipbreaker 9 promotes controlled chip formation, lowering the risk of built‑up edge and aiding swarf evacuation—this contributes directly to repeatable surface quality and reduces secondary finishing.

Operational advantages and application guidance for production use

With a series designation of Walter Schneidstoffsorte - Serie offen, this insert is aimed at applications that demand stable performance and predictable wear behaviour. The coded plate size and thickness (06 / 02) match common toolholder systems for straightforward integration. Process optimisation—cutting speed, feed and depth—will extend tool life and improve economy; where uncertainty exists, Metav Werkzeuge offers application advice to align machine settings with the PKD grade. The insert supports productivity gains through longer tool life and improved cycle stability, making it suitable for serial production of non‑ferrous components where abrasive wear limits conventional carbide life.

For high‑wear non‑ferrous machining choose Walter Tools PKD inserts—contact Metav Werkzeuge for tailored process recommendations and availability at info@metav-werkzeuge.com or call +49 2822 7131930

Technical Data

• SKU: CCGW060204FSR-9-WDN10-WALTER
• Designation: CCGW060204FSR-9 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Manufacturer: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen
• Grade: WDN10 (PKD)
• Execution: W
• Tolerance class: G
• Plate form: Rhombus 80°
• Free angle: 7°
• Corner radius: 0.4
• Chipbreaker: 9
• Plate size: 06
• Plate thickness: 02

Core specifications

• Clearance angle: 7°
• Corner radius: 0.4 mm
• Chipbreaker designation: 9
• Plate size code: 06
• Thickness code: 02
• Tolerance class: G

Special features

• PKD grade WDN10 for abrasive non‑ferrous materials
• Suited for aluminium, copper and abrasive non‑ferrous alloys
• Rhombic 80° geometry for versatile tool orientation
• Series: Walter Schneidstoffsorte - Serie offen
• Execution code: W

FAQ

What materials is this insert intended for?
The CCGW060204FSR-9 WDN10 insert uses a PKD grade that is primarily intended for abrasive non‑ferrous materials and other non‑ferrous alloys where high wear resistance is required.

How does the geometry influence machining performance?
The rhombic 80° form and 7° clearance reduce rubbing and allow flexible approach angles, while the 0.4 mm corner radius improves edge strength and supports consistent surface finish during turning and boring.

What role does the chipbreaker 9 play in production?
The chipbreaker 9 promotes controlled chip formation and evacuation, which reduces built‑up edge and contributes to stable cutting forces and improved surface quality with the Walter Tools PKD grade.

Is material compatibility guaranteed across all non‑ferrous alloys?
Material suitability depends on specific alloy composition; the WDN10 grade works well with many abrasive non‑ferrous materials, but the product matrix should be consulted to confirm optimal application and cutting data.

Walter Tools: Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen