CCGW060208FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of wear‑resistant PKD grade, defined Rhombic 80° geometry and consistent cutting performance to extend tool life and improve surface quality in non‑ferrous production. Order the insert directly via Metav Werkzeuge or consult our technical advisers for application matching.

CCGW060208FS-1 WDN10 — Turning/Boring Indexable Insert, PKD, Rhombic 80° — Walter Tools

The CCGW060208FS-1 WDN10 is a rhombic 80° turning and boring indexable insert with polycrystalline diamond designed for precise machining of non‑ferrous and abrasive, non‑ferrous materials in industrial production settings

• PKD grade WDN10 for hard non‑ferrous materials
• Rhombic 80° geometry for stable cutting forces
• 0.8 mm corner radius for improved surface finish
• 7° clearance angle reduces rubbing and heat

Consistent productivity on abrasive non‑ferrous materials

The WDN10 grade is a polycrystalline diamond (PKD) material chosen for its exceptional wear resistance when machining abrasive, non‑ferrous workpieces. In processes where abrasive inclusions or composite fillers shorten conventional tool life, this insert sustains cutting edges longer and reduces frequency of index changes. The result is measurable productivity gains through fewer tool interventions and steadier cycle times, making the insert especially suitable for series production and high‑duty turning or boring tasks.

Geometry that promotes accuracy and surface quality

The combination of Rhombic 80° geometry, a 0.8 mm corner radius and a 7° clearance angle stabilises cutting forces and supports consistent chip flow. This geometry is advantageous where dimensional accuracy and surface integrity matter: it lowers the likelihood of chatter, improves axial stability during boring, and supports repeatable profile control. For process planners, the insert’s form assists in achieving tighter tolerances with reduced need for secondary finishing.

Operational economy and process security

Using a PKD grade insert like this one significantly reduces tool consumption on appropriate materials, which translates into lower per‑part tooling costs and fewer unplanned stoppages. The robust edge behaviour and predictable wear characteristics contribute to process security and simplified tool management strategies. Where long‑run production and batch consistency are priorities, the insert supports leaner inventory and more reliable throughput.

Application guidance and integration

This insert is coded as CCGW060208FS-1 WDN10 and is intended for integration into standard indexable toolholders compatible with the geometry and size designation. The grade is optimised for abrasive, non‑ferrous materials; material suitability should be matched against the specific workpiece and machining conditions. Selection of appropriate cutting data and coolant strategy will further extend service intervals and preserve surface quality.

Discuss machining requirements with Metav Werkzeuge to select the optimal PKD setup for the application; contact our advisers at info@metav-werkzeuge.com or by phone on +49 2822 7131930 to arrange a tailored recommendation

Technical Data

• Article number: CCGW060208FS-1-WDN10-WALTER
• Article designation: CCGW060208FS-1 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Manufacturer: Walter Tools

Facts

• Clearance angle: 7°
• Corner radius: 0.8 mm
• Insert size: 06
• Plate thickness: 02
• Chipbreaker: 1
• Tolerance class: G

Special features

• Grade: WDN10 (polycrystalline diamond, PKD)
• Series: Walter Schneidstoffsorte - Serie offen
• Designation without grade: CCGW060208FS-1
• Execution: W
• Material specification: Katalogabhängig
• Application focus: non‑ferrous and abrasive, non‑ferrous materials

FAQ

What materials is this PKD insert intended for?
The CCGW060208FS-1 WDN10 insert is designed primarily for non‑ferrous and abrasive, non‑ferrous materials, where the PKD grade offers superior wear resistance compared with carbide alternatives.

How does the Rhombic 80° geometry affect machining performance?
Rhombic 80° geometry provides stable cutting forces and improved axial support, which enhances dimensional control and surface finish when using the CCGW060208FS-1 WDN10 in turning and boring operations.

Can the insert be used for finishing operations?
Yes; the 0.8 mm corner radius and PKD edge quality of this insert support fine surface results suitable for many finishing passes, depending on cutting data and workpiece material.

What should be considered when selecting cutting data?
Cutting speeds and feeds for PKD grades differ from carbide; matching speeds to the workpiece abrasiveness and ensuring appropriate chip evacuation will maximise the service life of the CCGW060208FS-1 WDN10.

Is this insert compatible with standard indexable toolholders?
The insert follows common indexable insert geometries and size codes; confirm holder compatibility with the CCGW060208FS-1 geometry and thickness before assembly.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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