CCGW09T302FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of high PKD wear resistance and a low-friction 7° clearance for consistent, productive machining of abrasive non-ferrous materials; order the insert directly via Metav Werkzeuge or request advisory support from our consultants.

CCGW09T302FS-1 WDN10 — PKD indexable insert, Rhombus 80°, 7° clearance — Walter Tools

The CCGW09T302FS-1 WDN10 is a PKD indexable insert designed for productive boring and turning of abrasive, non-ferrous workpieces, providing stable cutting edges and predictable tool life.

• PKD grade WDN10 for high wear resistance
• Rhombus 80° geometry for versatile cutting
• 7° clearance for reduced cutting forces
• Corner radius 0.2 mm for improved surface finish

Maximising productivity with wear‑resistant PKD

The combination of polycrystalline diamond (PKD) substrate and the WDN10 grade targets long service life when machining abrasive non-ferrous materials. PKD provides exceptional hardness and abrasion resistance, which translates into fewer tool changes and less unscheduled downtime. The design supports steady metal‑removal rates and more consistent component tolerances; such performance often leads to a favourable total cost of ownership in jobs involving abrasive alloys and non‑ferrous composites. The insert’s tolerance class G contributes to repeatable seating and reliable indexability, aiding stable production runs.

Geometry and edge design that improve part quality

The rhombus 80° shape and the modest corner radius of 0.2 mm are specified to balance strength and finishing capability. The 7° clearance reduces rubbing on the flank face, cutting heat generation and improving edge life; this helps achieve finer surface integrity without sacrificing tool robustness. The T3 thickness and integrated chipbreaker 1 promote controlled chip formation; this is especially useful in automated setups or when using high feed rates. These geometry choices enable fewer secondary operations and support smoother downstream processes.

Application range and operational guidance

This insert is intended primarily for abrasive, non‑ferrous materials—such as certain aluminium alloys, copper alloys and composite materials—where PKD’s abrasion resistance is advantageous. The cutting grade is summarised as PKD and is best matched to specific workpiece types via the manufacturer’s product matrix; suitability should be verified against the material and cutting conditions. The insert’s design also supports finishing cuts where tight surface requirements are demanded. For detailed cutting parameters and substrate compatibility, consult the product matrix or seek technical advice before series production.

Contact Metav Werkzeuge for expert advice on integrating the Walter Tools PKD insert CCGW09T302FS-1 WDN10 into production and request the detailed product matrix at info@metav-werkzeuge.com or by phone on +49 2822 7131930

Technical data

• SKU: CCGW09T302FS-1-WDN10-WALTER
• Article designation: CCGW09T302FS-1 WDN10
• Product type: Drilling/boring and turning indexable insert
• Manufacturer: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen

Facts

• Geometry: Rhombus 80°
• Clearance angle: 7°
• Corner radius: 0.2 mm
• Insert size: 09
• Plate thickness: T3
• Chipbreaker: 1
• Tolerance class: G

Materials / Special features

• Cutting material: PKD (polycrystalline diamond)
• Material: Catalogue-dependent
• Typical use: Abrasive, non-ferrous workpieces
• Note: Verify material suitability against the manufacturer’s product matrix

FAQ

What materials is this insert best suited for?
The CCGW09T302FS-1 WDN10 insert uses a PKD grade intended for abrasive non‑ferrous materials; suitability should be checked in the product matrix prior to series use.

How does the 7° clearance affect cutting performance?
A 7° clearance reduces flank contact and heat build-up, improving edge life and enabling cleaner finishes in many non‑ferrous machining applications.

Is the insert suitable for finishing operations?
Yes — the combination of corner radius 0.2 mm and the rhombic geometry supports fine surface quality, making it suitable for many finishing passes.

What should be checked before selecting this insert for a job?
Confirm the workpiece material against the Walter cutting‑grade matrix and verify the recommended cutting parameters for the CCGW09T302FS-1 WDN10 to ensure optimal tool life and part quality.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

The Walter AG (brand presentation: Walter Tools), headquartered in Tübingen, is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and trade names are used for explanatory purposes only. There is no affiliation between our company and the mentioned brands beyond the distribution of original, factory‑new products.