CCGW09T304FS-1 WDN10 W - Wendeplatten - Walter Tools

Combining high wear resistance from a PKD grade with a precise 0.4 mm nose radius and a rhombic 80° geometry ensures reliable component finishes and reduced downtime; order the CCGW09T304FS-1 WDN10 insert directly via Metav Werkzeuge or ask our consultants if needed.

CCGW09T304FS-1 WDN10 indexable insert (PKD), 0.4 mm nose radius — Walter Tools

The CCGW09T304FS-1 WDN10 is a rhombic 80° indexable insert engineered for machining non‑ferrous and abrasive non‑ferrous materials, combining polycrystalline diamond performance with geometry optimised for consistent chip control.

• PKD grade WDN10 for high wear resistance
• Rhombic 80° form with 0.4 mm nose radius
• 7° clearance angle for reliable chip flow
• Designed for non‑ferrous and abrasive materials

Longer tool life through wear‑resistant PKD technology

The insert is manufactured in a PKD grade (WDN10), which offers exceptional wear resistance on abrasive, non‑ferrous materials. That material choice translates into fewer insert changes and more stable machining cycles, supporting higher productivity in serial production. The use of polycrystalline diamond is particularly effective where conventional carbide suffers accelerated flank or crater wear; the result is prolonged tool life and predictable component quality under demanding conditions.

Geometry that secures surface quality and process stability

A rhombic 80° shape combined with a 0.4 mm corner radius and 7° clearance angle provides a balanced cut that reduces vibration and promotes consistent cutting forces. The modest nose radius supports controlled edge engagement for repeatable surface integrity while the clearance angle minimises rubbing and heat build‑up. Together, these features create better chip control and a reliable cutting edge, which helps to maintain dimensional accuracy and a uniform surface finish across batches.

Application range and integration into production

This insert is intended primarily for machining non‑ferrous metals and other abrasive, non‑ferrous materials; suitability should be verified against the specific product matrix for each workpiece and operating condition. The insert’s chipbreaker 1 design and standard T3 thickness help to integrate it into common toolholders for drilling and turning applications, offering a practical way to upgrade tool performance. For material or process queries, Metav Werkzeuge’s technical advisors can provide guidance on selection and clamping options to ensure process security.

Contact Metav Werkzeuge for tailored application advice and to secure the CCGW09T304FS-1 WDN10 insert from Walter Tools — eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930

Technical Data

• Article number: CCGW09T304FS-1-WDN10-WALTER
• Designation: CCGW09T304FS-1
• ISO designation: CCGW09T304FS-1 WDN10
• Manufacturer: Walter Tools

Facts

• Clearance angle: 7°
• Corner radius: 0.4 mm
• Insert size: 09
• Thickness: T3
• Shape: Rhombus 80°
• Tolerance class: G

Special features

• Grade/series: Walter Schneidstoffsorte - Serie offen
• Sort: WDN10 (PKD)
• Chipbreaker: 1
• Execution: W
• Material specification: catalogue dependent
• Intended for: non‑ferrous and abrasive non‑ferrous materials

FAQ

Is this insert suitable for aluminium machining?
The CCGW09T304FS-1 WDN10 is designed for non‑ferrous materials; suitability for a specific aluminium alloy should be checked against the product matrix due to the PKD grade characteristics.

Can this PKD insert be used for abrasive non‑metallic materials?
Yes, the PKD WDN10 grade is intended for abrasive, non‑ferrous materials and provides superior wear resistance compared with carbide inserts.

What does the 0.4 mm corner radius affect in the process?
A 0.4 mm nose radius balances cutting edge strength and surface finish, helping to reduce micro‑vibration while maintaining acceptable edge life for fine finishing tasks.

Is the insert compatible with standard toolholders for drilling and turning?
The CCGW09T304FS-1 WDN10 follows common insert dimensions and can be mounted in compatible holders; check holder compatibility and clamping specifications before use.

How to decide between PKD and carbide for a part?
PKD grades such as WDN10 offer much higher wear resistance on abrasive non‑ferrous materials; evaluate workpiece abrasiveness and productivity goals to determine the best option.

Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany

Protected trademarks and trade names are the property of their respective owners. The mention of brand names serves explanatory purposes only and does not indicate any affiliation with our company. The article offered is original, factory‑new merchandise from the respective manufacturer.