CCGW09T304FSL-9 WDN10 Wendeplatten - Walter Tools

Taking advantage of the WDN10 PKD grade and the Rhombic 80° geometry delivers high abrasion resistance and predictable chip flow for demanding non‑ferrous machining tasks; order directly via Metav Werkzeuge or contact the technical consultants for application support.

CCGW09T304FSL-9 WDN10 – PKD Rhombic 80° indexable insert for boring and turning, Walter Tools

The CCGW09T304FSL-9 WDN10 is a PKD indexable insert designed for precision boring and turning of abrasive, non‑ferrous materials such as aluminium alloys and other non‑ferrous, abrasive workpieces

• PKD grade WDN10 for abrasive, non-ferrous materials
• Rhombic 80° geometry for versatile turning and boring
• 7° relief angle for controlled chip formation
• 0.4 mm nose radius for fine surface finish

Higher productivity when machining abrasive non‑ferrous materials

Thanks to the PKD (polycrystalline diamond) grade WDN10, the insert offers exceptional wear resistance on abrasive, non‑ferrous workpieces, reducing tool change frequency and stabilising cycle times. The diamond cutting layer is particularly suited to abrasive aluminium alloys and other non‑ferrous materials where conventional carbide grades wear quickly. This results in a measurable improvement in process economy: longer periods of productive cutting, fewer interruptions and more consistent part tolerances. The description of the grade indicates a broad workpiece coverage, but it is advisable to verify the exact suitability against the specific component and process matrix before series production.

Geometry engineered for reliable chip control and surface quality

The Rhombic 80° shape combined with a 7° relief angle and a 0.4 mm nose radius provides a balance between accessibility in bore entry and the ability to produce fine surface finishes on turned faces. The geometry supports stable contact conditions at the cutting edge, which improves chip control and reduces the risk of built‑up edge. Where finish quality is critical, the small nose radius helps achieve tighter surface roughness values without compromising edge strength. The integrated chipbreaker designation supports predictable chip formation in interrupted and continuous cuts, making the insert suitable for a variety of turning and boring operations.

Robust construction and practical application guidance

The insert thickness T3 and the tolerance class G indicate a compact yet robust construction appropriate for precision setups where rigidity is required. The insert is offered in the Walter open series and should be matched to a suitable toolholder that accepts the CCGW‑style insert format; correct clamping and seat condition are essential to exploit the WDN10 advantages. Although the PKD grade is optimised for non‑ferrous and abrasive materials, final selection should consider the specific alloy, machining parameters and machining strategy. The series description recommends checking the material suitability matrix to confirm performance expectations and maximise tool life.

For application‑specific recommendations on Walter Tools PKD inserts such as this WDN10 grade CCGW09T304FSL‑9, contact Metav Werkzeuge for tailored advice at info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• Article number: CCGW09T304FSL-9-WDN10-WALTER
• Designation: CCGW09T304FSL-9
• Manufacturer: Walter Tools
• Grade: WDN10
• Series: Walter Schneidstoffsorte - Serie offen

Facts

• Relief angle: 7°
• Corner radius: 0.4 mm
• Plate size: 09
• Thickness: T3
• Plate form: Rhombus 80°
• Chipbreaker: 9
• Tolerance class: G

Special features

• Cutting material: polycrystalline diamond (PKD)
• Application focus: abrasive, non‑ferrous materials
• Execution: W
• Series note: check product matrix for exact material suitability

FAQ

What materials is this insert best suited for?
The insert is a PKD grade WDN10 item from Walter Tools and is optimised for abrasive, non‑ferrous materials such as aluminium alloys and other abrasive non‑ferrous workpieces.

Can the insert achieve high surface quality in finishing passes?
Yes, the combination of the 0.4 mm nose radius and Rhombic 80° geometry supports fine surface finishes when the correct feeds and speeds are applied using the CCGW‑style indexable insert.

Is this insert compatible with standard CCGW toolholders?
The insert follows the CCGW designation and is intended for use in holders designed for that format; correct clamping and seat condition are essential to realise the performance of the Walter Tools WDN10 grade.

How does the PKD grade affect productivity?
The PKD WDN10 grade provides superior wear resistance on abrasive non‑ferrous materials, extending tool life and reducing downtime for replacements, which leads to improved overall productivity.

Are there special recommendations before series use?
Yes, the insert description advises checking the material suitability matrix for the WDN10 grade to ensure optimal match with the intended workpiece and machining strategy.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanation; there is no affiliation between Metav Werkzeuge and the trademark owners. The offered item is an original, brand‑new product from the manufacturer.