CCGW09T304FSR-9 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of extreme wear resistance and precise geometry to increase process stability and surface quality in non‑ferrous, abrasive materials; order supply or request technical advice via Metav Werkzeuge for fast availability and application support.

CCGW09T304FSR-9 WDN10 – Rhombic 80° PCD turning and boring indexable insert by Walter Tools, 0.4 mm radius, 7° clearance

The CCGW09T304FSR-9 WDN10 is a precision PCD insert engineered for high‑productivity turning and boring of abrasive, non‑ferrous materials and composites

• Polycrystalline diamond (PCD) grade WDN10
• Rhombic 80° insert geometry
• 0.4 mm corner radius for fine finishing
• 7° clearance angle for secure cutting

High productivity through material‑optimised cutting edge

The combination of polycrystalline diamond (PCD) cutting material and the WDN10 grade delivers exceptional wear resistance for abrasive, non‑ferrous workpieces. PCD is a sintered diamond layer that resists abrasive wear far better than conventional carbides, so the insert maintains a consistent cutting profile for longer. This stability reduces tool changes and machine downtime, which translates into measurable productivity gains and lower cost per component when machining materials such as aluminium alloys with abrasive fillers, composites and certain non‑ferrous alloys. Check material suitability against the product matrix before series use to ensure optimal performance.

Predictable surface finish from controlled geometry

The rhombic 80° geometry combined with a 0.4 mm corner radius and 7° clearance provides a balanced compromise between edge strength and surface quality. The geometry supports stable cutting forces during turning and light boring passes, while the modest corner radius helps achieve fine finishes without excessive cutting forces. For semi‑finishing to finishing operations, this insert gives repeatable results and reduces the need for subsequent grinding or polishing. The chipbreaker designation and insert form contribute to consistent chip control in continuous cuts, improving process reliability.

Application guidance and adaptation for workshop use

This insert is primarily designed for abrasive, non‑ferrous materials and is supplied in the Walter Schneidstoffsorte open series; its catalogue‑dependent substrate and precise grade designation make it suitable for demanding production environments. The insert is supplied in execution W and a thickness corresponding to T3, size 09, and uses a dedicated chipbreaker configuration to suit a range of feeds and depths of cut. For new applications, perform a short validation run to establish cutting data; the stable edge life of PCD often allows higher cutting speeds and longer tool life compared with conventional grades, improving throughput without sacrificing surface integrity.

For tailored technical advice on the CCGW09T304FSR-9 WDN10 PCD insert and for rapid supply or application support, contact Metav Werkzeuge for a consultation and ordering assistance.

Technical data

• Article number: CCGW09T304FSR-9-WDN10-WALTER
• Designation: CCGW09T304FSR-9 WDN10
• Manufacturer: Walter Tools

Numbers / Core technical data

• Corner radius: 0.4 mm
• Clearance angle: 7°
• Insert size: 09
• Thickness: T3

Special features / Versions

• Grade: WDN10 (PCD / polycrystalline diamond)
• Shape: Rhombic 80°
• Chipbreaker: 9
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: W
• Material base: catalogue‑dependent

FAQ

What materials is this insert best suited for?
This insert, the CCGW09T304FSR-9 WDN10 from Walter Tools, is intended for abrasive non‑ferrous materials and composites where PCD offers superior wear resistance.

Can the insert be used for finishing aluminium components?
Yes, the combination of PCD material and a 0.4 mm corner radius supports high‑quality finishing on aluminium alloys, especially those with abrasive fillers, when cutting parameters are set appropriately.

How does the WDN10 grade compare to conventional carbide grades?
The WDN10 PCD grade provides significantly higher abrasion resistance than carbide grades, offering longer tool life and the potential for increased cutting speeds in the right applications.

Are there special mounting or clamping requirements?
Standard toolholders compatible with the CCGW‑style insert shape and seat should be used; ensure correct clamping and a clean seating surface to maintain indexability and repeatable geometry.

Is a validation run recommended before series production?
Yes, a short validation run is advised to confirm cutting data and workpiece interaction; the insert’s stable edge life typically allows higher productivity once parameters are optimised.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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