CCGW09T308FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of the WDN10 PKD grade, the Rhombic 80° geometry and a low clearance angle for consistent performance in abrasive non‑ferrous machining; order the insert directly via Metav Werkzeuge or contact our consultants for application guidance.

CCGW09T308FS-1 WDN10 – PKD Rhombic 80° turning/boring insert by Walter Tools

CCGW09T308FS-1 WDN10 is an indexable turning and boring insert designed for precision machining of abrasive, non‑ferrous materials using a polycrystalline diamond grade.

PKD grade WDN10 for non‑ferrous materials Rhombic 80° geometry for stable cutting 0.8 mm corner radius for fine surface finish 7° clearance angle for reduced cutting forces

Optimised for abrasive non‑ferrous materials and precision results

The use of PKD (polycrystalline diamond) in the WDN10 grade provides outstanding wear resistance when machining abrasive non‑ferrous materials such as aluminium alloys with high silicon content and other non‑ferrous, abrasive workpieces. This results in longer tool life and fewer insert changes compared with conventional carbide solutions. The insert’s Rhombic 80° form and 0.8 mm corner radius support reliable chip control and a consistent surface finish, which is particularly important where dimensional stability and repeatable quality are required. Engineers benefit from predictable performance and reduced downtime thanks to the combination of geometry and wear‑resistant cutting material.

Geometry and clearance that lower cutting forces and improve stability

The 7° clearance together with the rhombic cutting angle reduces rubbing at the flank and lowers cutting forces, allowing for higher feed rates or lighter spindle loads in sensitive setups. The T3 thickness gives sufficient support for the cutting edge while keeping cutting forces manageable. The insert’s breaker specification and edge preparation maintain a stable cutting edge under interrupted cuts and help avoid built‑up edge on sticky aluminium alloys. In practice, this means improved process stability, fewer surface defects and less need for manual post‑processing.

Economic advantage through extended life and consistent quality

Because the insert is manufactured in the Walter Tools PKD series, the emphasis is on durable performance and reproducible results across production batches. Extended tool life reduces tooling expenditure and machine downtime, improving overall cost‑effectiveness for high‑volume machining of abrasive non‑ferrous parts. The combination of a robust cutting material with an optimised edge geometry supports longer uninterrupted runs and contributes to higher first‑pass yields. For operations requiring a stable, high‑quality finish, this insert can be a decisive factor in meeting tight tolerances with less intervention.

For process‑critical non‑ferrous machining tasks, contact Metav Werkzeuge to secure the Walter Tools PKD insert and receive tailored advice on integration into existing tool systems.

Technical data

• Article number: CCGW09T308FS-1-WDN10-WALTER
• Designation: CCGW09T308FS-1 WDN10
• Product type: turning/boring indexable insert

Core specifications

• Clearance angle: 7°
• Corner radius: 0.8 mm
• Insert size: 09
• Thickness: T3
• Tolerance class: G

Features & materials

• Grade: WDN10 (PKD)
• Shape: Rhombic 80°
• Breaker: 1
• Execution: W
• Series: Walter Schneidstoffsorte - Serie offen
• Material information: Katalogabhängig
• Recommended for abrasive non‑ferrous materials (see product matrix)

FAQ

What materials is this insert suitable for?
The CCGW09T308FS-1 WDN10 insert is specified for abrasive non‑ferrous materials; the WDN10 PKD grade is particularly effective on silicon‑rich aluminium alloys and other abrasive, non‑ferrous workpieces.

How does the PKD grade affect tool life?
PKD in the WDN10 formulation substantially increases wear resistance compared with carbide, so the CCGW09T308FS-1 WDN10 typically offers longer life in abrasive non‑ferrous applications and reduces insert change frequency.

What surface finish can be expected with this geometry?
The rhombic 80° geometry combined with a 0.8 mm corner radius supports fine surface finishes and dimensional stability when the CCGW09T308FS-1 WDN10 is used with suitable cutting parameters.

Is this insert compatible with standard toolholders?
The insert follows common indexable insert dimensions and form; compatibility depends on the specific holder system—check the holder’s insert seat for CCGW‑type inserts and confirm fit before use.

Where can application guidance or cutting data be obtained?
Cutting data and application recommendations for the CCGW09T308FS-1 WDN10 are available from Metav Werkzeuge and the Walter Tools technical documentation; consult the tool matrix for material‑specific parameters.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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