CCGW120404FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of long tool life, precise geometry and reliable performance for consistent machining of abrasive non‑ferrous materials; order the insert directly via Metav Werkzeuge or consult the technical advisors if application data is required

CCGW120404FS-1 WDN10 — PKD Turning Insert, Rhombic 80° by Walter Tools

CCGW120404FS-1 WDN10 is a polycrystalline‑diamond turning insert designed for high‑wear applications on abrasive, non‑ferrous materials

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombic 80° geometry for flexible turning strategies
• 7° clearance angle for stable cutting action
• 0.4 mm corner radius for improved surface finish

High wear resistance for abrasive non‑ferrous machining

The polycrystalline diamond (PKD) composition of this insert delivers outstanding wear resistance when machining abrasive, non‑ferrous materials. The PKD grade WDN10 is engineered to withstand high abrasive loads, which translates into longer intervals between tool changes and more predictable tool life. For production environments where consistent component quality and reduced downtime are priorities, the insert’s hard compound reduces flank and crater wear, helping to maintain dimensional accuracy over extended runs. Suitability for specific alloys should be verified against the product matrix to ensure optimal results.

Geometry engineered for reliable finishes and process stability

A combination of the rhombic 80° geometry and the 0.4 mm corner radius supports both turning versatility and fine surface quality. The 7° clearance angle provides positive cutting engagement while limiting rubbing on the flank, which helps to preserve the cutting edge and reduce built‑up edge formation. The integrated chipbreaker 1 is tailored for controlled chip formation in non‑ferrous, abrasive conditions, promoting steady material evacuation and stable cutting forces. These geometric features together support predictable machining and repeatable part quality in CNC turning operations.

Practical integration and economic benefits in production

Designed as a straightforward replacement insert for compatible toolholders, the insert belongs to the Walter Schneidstoffsorte series and is supplied under the designation CCGW120404FS‑1 WDN10. The PKD grade reduces tool consumption for challenging materials, which can improve cost per part in high‑volume applications. In mixed‑material production or in workpieces containing abrasive inclusions, the insert’s wear properties contribute to fewer unexpected tool failures and reduced scrap rates, supporting continuous production and operational efficiency. For specific process parameters and to confirm compatibility with the chosen workpiece material, technical advice is available on request

Choose the Walter Tools PKD insert for robust performance in abrasive non‑ferrous turning and contact Metav Werkzeuge for application guidance and availability

Technical data

• Article number: CCGW120404FS-1-WDN10-WALTER
• Designation: CCGW120404FS-1 WDN10
• Manufacturer: Walter Tools
• Product type: Turning/cutting insert
• Series: Walter Schneidstoffsorte - Serie offen
• Grade: WDN10
• Style: W

Facts

• Geometry: Rhombic 80°
• Clearance angle: 7°
• Corner radius: 0.4 mm
• Plate size: 12
• Plate thickness code: 04
• Chipbreaker: 1
• Tolerance class: G

Special features

• PKD (polycrystalline diamond) cutting material
• Suitable for abrasive, non‑ferrous materials (check matrix)
• Designation without grade: CCGW120404FS-1
• WDN10 is a PKD grade optimised for wear resistance

FAQ

What materials is this insert optimised for?
The CCGW120404FS‑1 WDN10 insert is optimised for abrasive, non‑ferrous materials; the PKD grade WDN10 offers high wear resistance for such applications.

Can the insert be used for finishing and roughing operations?
Yes, the rhombic 80° geometry combined with a 0.4 mm corner radius enables both controlled finishing and robust roughing in suitable non‑ferrous workpieces when parameters are adapted.

How does the 7° clearance angle affect cutting performance?
The 7° clearance angle reduces flank contact and helps maintain a stable cutting edge, which supports consistent surface quality and extended tool life for the Walter Tools insert.

Is the chip formation controlled for automated machining?
The integrated chipbreaker 1 is designed to produce predictable chips in abrasive non‑ferrous machining, aiding evacuation and process stability during CNC turning.

How should suitability for a specific alloy be verified?
Suitability for a particular alloy should be checked against the product matrix and process data; the CCGW120404FS‑1 WDN10 benefits from PKD properties but requires parameter adaptation for best results.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

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