CCGW120408FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

High wear resistance and precise geometry combine to deliver efficient, repeatable machining of abrasive non‑ferrous materials; the polycrystalline diamond grade WDN10 paired with a 0.8 mm corner radius and 7° clearance supports long tool life and stable chip control. Order the CCGW120408FS-1 WDN10 indexable insert directly via Metav Werkzeuge or ask the consultants for application advice.

CCGW120408FS-1 WDN10 indexable insert for abrasive non‑ferrous machining | Walter Tools

The CCGW120408FS-1 WDN10 is an indexable turning and boring insert engineered for productive machining of abrasive non‑ferrous metals and other abrasive, non‑ferrous materials.

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombus 80° geometry for versatile turning
• 0.8 mm corner radius for consistent edge strength
• 7° clearance angle for reliable chip control

Improved productivity through a wear‑resistant cutting grade

The combination of polycrystalline diamond (PKD) in grade WDN10 and robust geometry delivers measurable gains in tool life when tackling abrasive non‑ferrous materials. PKD is especially resistant to abrasive wear, which translates into fewer index changes and longer uninterrupted run times on production lathes and turning centres. The design prioritises cutting stability and consistent surface finish, so shops processing abrasive aluminium alloys, graphite or other non‑ferrous substrates can expect reduced rework and improved throughput. These technical advantages create a clear cost‑benefit for high‑volume and precision applications.

Geometry and edge design that support consistent results

The Rhombus 80° form, combined with a 0.8 mm corner radius and 7° clearance, offers a balance between strength and accessibility to typical profiles. The modest corner radius helps maintain a durable cutting edge while supporting repeatable dimensional control on facing and light profiling operations. Chipbreaker 1 is tuned to promote predictable chip formation with the intended material class, reducing the risk of chip entanglement and improving coolant access. Together, these features enable reliable machining with fewer interruptions and consistent part quality across batches.

Application guidance and integration into production

As an indexable insert optimised for abrasive non‑ferrous work, the insert suits a range of CNC turning and boring setups where PKD grades are indicated. The CCGW form and the insert’s thickness provide stability in standard toolholders designed for rhombic inserts. Selection should follow the machine, workpiece and process matrix for cutting speeds, feeds and coolant strategy; the PKD grade is not intended for ferrous materials. For shops seeking to standardise inserts across multiple cells, this grade offers a predictable wear pattern and good repeatability in series production.

Contact Metav Werkzeuge for application recommendations and to secure CCGW120408FS-1 WDN10 from Walter Tools; call +49 2822 7131930 or email info@metav-werkzeuge.com

Technical data

• Article number: CCGW120408FS-1-WDN10-WALTER
• ISO designation: CCGW120408FS-1 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte

Core specifications

• Inscribed circle: 12 mm
• Thickness: 4 mm
• Corner radius: 0.8 mm
• Clearance angle: 7°
• Geometry: Rhombus 80°
• Chipbreaker: 1

Materials & features

• Grade: polycrystalline diamond (PKD), WDN10
• Series: Walter Schneidstoffsorte - Serie offen
• Tolerance class: G
• Execution: W
• Material information: catalogue‑dependent

FAQ

Is this insert suitable for aluminium and other non‑ferrous alloys?
Yes. The CCGW120408FS-1 WDN10 features a PKD grade formulated for abrasive non‑ferrous metals and related materials, offering enhanced wear resistance during long runs.

Can the insert be used on steel or cast iron?
No. The PKD composition of this insert is intended for non‑ferrous and abrasive non‑ferrous substrates; steel and cast iron are not suitable for this grade.

Which toolholders are compatible with this insert geometry?
Standard holders that accept CCGW‑form rhombic inserts and support a Rhombus 80° mounting will be compatible; ensure the holder matches the 12 mm inscribed circle and thickness specifications.

How does the 0.8 mm corner radius affect finish and strength?
The 0.8 mm radius balances edge strength and surface finish, improving resistance to chipping while maintaining good dimensional control on common turning operations.

What advantages does the WDN10 grade provide in production?
WDN10 delivers long life on abrasive non‑ferrous materials, consistent edge performance and predictable wear, supporting higher uptime and lower insert consumption in repetitive machining tasks.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Walter Tools is part of an established group of precision tool manufacturers and focuses on robust cutting solutions. Markennamen und geschützte Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenzeichen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.