Precision disc cutters for deep, narrow grooves
Disc cutters are rotary milling tools designed to produce deep, narrow grooves, long slots or separation cuts with high precision and economy, and they are especially valuable when machining tough or heat-resistant materials where chip evacuation is critical. Standard versions rely on external coolant nozzles, which can be blocked in deep cuts, whereas disc cutters with internal coolant channels deliver lubricant directly to the cutting edges to control temperature and flush chips; this ensures reliable chip removal, prevents chip jamming and reduces the risk of sudden tool breakage during demanding slotting operations. Key benefits include improved tool life, consistent surface quality and secure process stability when machining narrow, deep features using a disc cutter with integrated coolant.
160mm Face Milling Cutter CCMT 09T3, 14 Teeth, 12mm Cutting Height, 40mm Arbor - Teknik Makina
Take advantage of a robust cutting solution that combines efficient indexable inserts, a broad 160 mm cutting diameter and straightforward maintenance for uninterrupted milling operations. Order the disc milling cutter directly via Metav Werkzeuge or consult their specialists for application guidance. Disc milling cutter DF186TM — 160 mm indexable cutter for CCMT 09T3 inserts (Teknik Makina) The disc milling cutter DF186TM is an indexable tool engineered for medium-depth milling operations where rapid insert changes and consistent cutting geometry are required. 160 mm diameter for broad coverage 14 cutting edges for stable material removal Accepts CCMT 09T3 indexable inserts Ø40 mm arbor with 12 mm cutting height Faster material removal with reliable insert technology The cutter is designed to deliver consistent throughput by using indexable inserts; the CCMT 09T3 designation indicates a common, easily sourced insert format that permits quick rotation or replacement when edges wear. With a 160 mm diameter and 14 cutting edges, the tool spreads cutting forces across multiple seats, which reduces instantaneous load per edge and helps maintain feed rates. A maximum cutting depth of 50 mm allows for deeper, more productive passes where component geometry and machine capacity permit, reducing the number of required tool changes and improving cycle efficiency. Secure mounting and predictable running for precision results Mounting and serviceability are simplified by the tool’s Ø40 mm arbor interface and standardised fastenings: M3.5 x 9 Torx screws and a T15 key. The 12 mm cutting-edge height ensures compatibility with the specified CCMT inserts and supports adequate chip evacuation for many workshop tasks. At a mass of 1.36 kg, the assembly balances rigidity with manageable inertial load, contributing to a stable spindle interaction and reduced vibration during passes. These attributes translate into more predictable surface finishes and repeatable component tolerances when the cutter is integrated into a controlled machining setup. Practical benefits for workshop and production environments Using an indexable disc cutter such as this reduces tooling downtime: worn edges can be swapped without removing the entire tool from the spindle, and insert inventories are typically smaller and less costly than complete solid-head replacements. The cutter’s configuration is suited to operations that prioritise tool life economy and rapid turnaround. When configured correctly on compatible machinery, the result is improved process reliability and a lower total cost of ownership for milling tooling over time — a pragmatic advantage for production shops and jobbing environments alike. Contact Metav Werkzeuge today to discuss how the Teknik Makina DF186TM can be integrated into current production lines and to request tailored advice from their precision tooling specialists Technical specifications Article number: DF186TM Manufacturer: Teknik Cutting Tools (Teknik Makina) Facts Diameter: 160 mm Number of cutting edges: 14 Maximum cutting depth (ap): 50 mm Arbor / bore diameter: Ø40 mm Cutting-edge height: 12 mm Weight: 1.36 kg Special features Indexable inserts: CCMT 09T3 Torx screw: M3.5 x 9 Torx key size: T15 Designed for straightforward insert replacement FAQ Which inserts are compatible with this cutter? The cutter is made for CCMT 09T3 indexable inserts; these inserts fit the available seats and match the specified 12 mm cutting-edge height. What arbor size is required for mounting? Mounting requires an arbor or adapter with a bore of Ø40 mm, matching the cutter’s standard internal diameter for secure fitting. How many cutting edges does the cutter provide? The tool offers 14 cutting edges, which helps distribute cutting forces and supports stable machining at suitable feed rates. Which screws and key are needed to secure the inserts? Insert clamping uses M3.5 x 9 Torx screws and a T15 Torx key for assembly and replacement. Is the cutter suitable for deep cuts? The disc milling cutter supports a maximum cutting depth of 50 mm, enabling deeper passes where machine capacity and workpiece setup allow. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Face Milling Cutter CCMT 1204 Inserts 16mm Cutting Height, 40mm Shank Diameter - Teknik Makina
Take advantage of a robust combination of high cutting capacity, quick insert changes and secure clamping for consistent milling results; order the tool via Metav Werkzeuge or consult the Metav team for specification advice. DF190TM — Indexable disc milling cutter, 160 mm diameter, CCMT 1204 compatible (Teknik Makina) The DF190TM is an indexable disc milling cutter designed for CNC and milling centre applications that require efficient material removal with CCMT 1204 indexable inserts. *160 mm diameter for wide material engagement *12 cutting edges for efficient material removal *Compatible with CCMT 1204 indexable inserts *40 mm shank for secure toolholder clamping Faster metal removal with broad cutting engagement The large 160 mm diameter and 12 cutting edges deliver a high engagement per revolution, reducing cycle times on wide faces and shoulders. Combined with the specified axial depth of 50 mm, the tool supports deeper cuts where the machine and process allow, increasing throughput without compromising stability. The use of indexable CCMT 1204 inserts avoids full-tool regrinding: when an insert edge is spent, it can be rotated or replaced rapidly, restoring cutting performance and lowering machining downtime. Stable clamping and predictable run-out for repeatable precision A robust 40 mm shank diameter and well-defined mounting interfaces ensure secure clamping in standard toolholders, reducing vibration and run-out. The cutter’s cutting height of 16 mm provides sufficient insert support for axial loads, while the supplied fastening hardware specification (M5x12 Torx screws, T20 key) simplifies maintenance and insert replacement. Together these details promote consistent surface quality and dimensional repeatability in serial production. Practical handling and straightforward serviceability The indexable design prioritises maintainability: individual CCMT inserts are changed in situ using the T20 key, which shortens service intervals compared with brazed or solid tools. The tool’s moderate weight of 1.727 kg balances rigidity with manageable handling for workshop staff, making it suitable for rapid changeovers in job- and batch-production environments. Technical clarity around fastening and insert type reduces setup errors and expedites reconditioning. Designed for industrial workflows and reliable supply Engineered as a dedicated cutting solution for CNC milling tasks, the disc cutter integrates easily into existing tool inventories that use standard CCMT insert geometries. Its construction supports process stability and predictable tool life when paired with appropriate insert grades and cutting parameters. For buyers seeking dependable delivery and technical backup, Metav’s European supply and advisory services help bridge specification to shop‑floor use. Speak to Metav Werkzeuge in Emmerich for tailored tooling advice and reliable supply — info@metav-werkzeuge.com | +49 2822 7131930 Technical data Article number: DF190TM Manufacturer: Teknik Makina eClass: 21180704 ETIM: EC011860 Facts Diameter: 160 mm Cutting edges: 12 Shank diameter: 40 mm Cutting height: 16 mm Axial depth (ap): 50 mm Weight: 1.727 kg Fastening: M5x12 Torx screws, key T20 Special features Compatible with CCMT 1204 indexable inserts Indexable design for quick insert changes Indexable insert type specified for predictable serviceability Suitable for CNC and milling centre use FAQ Which insert type does the cutter use? The DF190TM is designed for CCMT 1204 indexable inserts; the cutter accepts standard CCMT geometries for economical edge changes. How many cutting edges are available per tool body? The tool body features 12 cutting edges, allowing multiple insert corners to be used per indexable plate for extended life. What shank size is required for the toolholder? A 40 mm shank diameter is specified for secure clamping in compatible toolholders. Which screw and key are needed for insert fastening? Fastening is achieved with M5x12 Torx screws; a T20 Torx key is indicated for safe tightening and replacement. Is the cutter suitable for deep cuts? The cutter specification lists an axial depth value of 50 mm, which supports deeper passes where machine rigidity and process parameters permit. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Face Milling Cutter For CCMT 0602 Inserts 10mm Cutting Height, 40mm Shank - Teknik Makina
Benefit from a robust indexable‑insert design with 160 mm diameter and 16 cutting edges to maintain cycle times and reduce downtime; combine this with a rigid 40 mm mounting and 50 mm ap for stable heavy engagement — order the disc milling cutter directly via Metav Werkzeuge or consult our specialists for application advice. Disc milling cutter DF184TM — 160 mm, 16 cutting edges, Teknik Makina The Disc milling cutter DF184TM is a high‑performance side cutter designed for medium to heavy machining, accepting CCMT 0602 indexable inserts for economical resurfacing and slotting operations. 160 mm diameter for high material removal 16 indexable cutting edges for even load distribution 40 mm mounting for rigid clamping Compatible with CCMT 0602 inserts for economy Consistent productivity through high engagement and stable cutting With a large 160 mm cutter body and 16 cutting edges, this tool is engineered to sustain high material removal rates while keeping individual insert loads low. The combination of many edges and a substantial cutter diameter supports longer tool life and fewer insert changes, which increases machine uptime and lowers per‑part machining cost. The specified 50 mm radial engagement (ap) enables more aggressive passes where the machine and workpiece setup permit, translating into shorter cycle times and improved throughput. Secure clamping and simple insert change for reliable operation A 40 mm mounting diameter gives the cutter excellent rigidity in the arbor, reducing vibration and improving surface finish consistency. Insert retention uses M2.5x7 Torx screws matched to a T08 key, allowing straightforward and repeatable clamp torque during maintenance. The modest cutter weight of 1.228 kg balances handling convenience with the mass needed for cutting stability; clear torque and screw size specifications simplify workshop procedures for insert replacement and reassembly. Optimised cutting geometry for orderly chip formation Accepting CCMT 0602 inserts, the cutter’s geometry supports efficient chip formation and evacuation across multiple cuts. A cutting height of 10 mm ensures sufficient material engagement for common faces and slots without compromising insert clamping. The distributed cutting pattern helps to avoid concentrated thermal loads on individual inserts, which benefits dimensional stability on long batches and helps maintain consistent component tolerances during extended runs. Practical advantages for everyday workshop use Designed for compatibility with standard indexable inserts, the disc milling cutter reduces inventory complexity and supports cost‑effective tool management. The clear, documented specifications — including screw type, key size, mounting diameter and cutting height — allow quick integration into existing tool systems. For technical queries or confirmation of suitability for a specific machining task, Metav Werkzeuge provides application guidance and can supply matching inserts and accessories. Contact Metav Werkzeuge for tailored cutting solutions with the DF184TM — discuss suitable insert grades, clamping setups or batch strategies directly with Metav Werkzeuge; phone +49 2822 7131930 or eMail info@metav-werkzeuge.com Technical data Article number: DF184TM Manufacturer: Teknik Makina Numbers / Core technical data Diameter: 160 mm Cutting edges: 16 Mounting diameter: 40 mm Cutting height: 10 mm Depth of cut (ap): 50 mm Weight: 1.228 kg Special features / Design For indexable inserts: CCMT 0602 Torx screw: M2.5x7 Torx key: T08 Disc milling cutter design for side/face operations FAQ What insert type does this cutter use? The DF184TM is designed for CCMT 0602 indexable inserts, enabling economical replacement and broad material coverage with the appropriate insert grade. What is the maximum radial engagement recommended? A radial engagement of 50 mm (ap) is specified for the cutter and allows high material removal when machine power and fixturing are adequate. Which mounting diameter is required for secure clamping? The cutter requires a 40 mm mounting bore to ensure rigid clamping and minimise vibration during machining. How are the inserts secured and which tool is required? Inserts are fastened with M2.5x7 Torx screws using a T08 key for repeatable clamp torque and simple maintenance. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Face Milling Cutter For SCMT 1204 Inserts 12 Teeth, 20mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a large cutting diameter and multiple cutting edges combined with a sturdy 40 mm arbor for stable, high‑throughput milling; order the DF114TM disc milling cutter via Metav Werkzeuge or request a consultation from their technical advisers for availability and cutting recommendations. DF114TM Disc Milling Cutter – Ø160 mm, for SCMT 1204 inserts (Teknik Makina) The DF114TM disc milling cutter is designed for indexable milling applications where a broad cutting circle and straightforward insert replacement support continuous production on industrial milling equipment Ø160 mm diameter for broad contact area Accepts SCMT 1204 indexable inserts 40 mm arbor for stable mounting High-capacity cutting for efficient material removal The Ø160 mm cutting diameter combined with 12 cutting edges provides a large engagement area that reduces the number of passes required for bulk material removal. With an axial depth parameter of 50 mm, the tool supports deeper cuts per pass where the machine and process allow, contributing to shorter cycle times. This configuration is particularly effective when cycle stability and consistent stock removal are priorities, because the distributed cutting load helps to moderate peak forces and maintain steady spindle load. Stable clamping and straightforward maintenance A 40 mm arbor diameter delivers a secure interface to common arbors and holders, enhancing runout control and vibration damping during operation. The assembly uses M5x12 Torx screws and a T20 key for indexable insert retention, a choice that facilitates quick, repeatable insert changes and resists cam‑out under torque. At 2.145 kg, the cutter balances mass for inertia with manageable handling during set‑up and tool changes, supporting efficient shopfloor routines and reduced downtime for maintenance. Fast insert swaps and cost-effective tooling Compatibility with SCMT 1204 indexable inserts enables rapid replacement and straightforward inventory management. Indexable inserts minimise non‑productive time: worn corners are indexed or the insert is replaced without regrinding a tool body, which keeps the cutter in service and lowers per‑cutting‑edge cost. The 20 mm cutting height offers sufficient insert projection for medium engagement depths while keeping insert support stable; this helps to preserve edge life and predictability in finishing passes. Engineered for integration in production workflows The disc milling design is suited to continuous workshop and industrial use where tool change speed and predictable cutting behaviour matter. The combination of a large diameter, multiple edges and robust mounting supports consistent performance on horizontal and compatible vertical milling centres. Supplied through Metav Werkzeuge’s distribution in Emmerich, the tool benefits from an established logistics and quality filter intended to ensure rapid availability and reliable delivery into European production environments Contact Metav Werkzeuge to request detailed availability, recommend suitable inserts and adapters for the DF114TM disc milling cutter, or arrange a technical consultation via info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: DF114TM Manufacturer: Teknik Makina Type: Disc milling cutter Core data Diameter: 160 mm Number of cutting edges: 12 Cutting height: 20 mm Arbor diameter: 40 mm Axial depth (ap): 50 mm Weight: 2.145 kg Special features Insert compatibility: SCMT 1204 Torx screw: M5x12 Torx key size: T20 FAQ Which inserts are compatible with this cutter? The DF114TM uses SCMT 1204 indexable inserts; these inserts are compatible with the cutter’s pocket geometry and enable quick indexing or replacement. What arbor or bore is required for mounting? A 40 mm arbor interface is specified; the cutter is intended to be mounted on a matching arbor or adapter with a stable clamping system. How many cutting edges does the cutter provide during operation? The tool presents 12 cutting edges around the circumference, which shares the cutting load and allows higher material removal per revolution. What axial depth can be taken in a single pass? An axial depth parameter of 50 mm is indicated; actual allowable depth depends on machine rigidity and process settings. Are the insert screws and key size standardised for maintenance? Yes, insert fastening uses M5x12 Torx screws and a T20 key, simplifying routine insert changes and torque control. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
200mm Cutter Disc 14 Teeth 16mm Cutting Height 40mm Shank - Teknik Makina
Take advantage of the large 200 mm diameter and the compatibility with SCMT 1204 indexable inserts to increase material removal rates while keeping tooling costs predictable; the robust 40 mm arbor and secure M5x12 fastening deliver stability for continuous production. Order the DF120TM directly via Metav Werkzeuge or ask our consultants if needed. DF120TM disc milling cutter by Teknik Makina — 200 mm diameter, 14 cutting edges The DF120TM is a high-capacity disc milling cutter designed for face milling and heavy-duty material removal in production environments, using indexable SCMT 1204 inserts for fast servicing 200 mm cutting diameter for broad material removal Fits SCMT 1204 indexable inserts 14 cutting edges for stable, continuous cuts Arbor 40 mm and M5x12 Torx fastening Faster cycle times through optimised cutter geometry The large 200 mm tool diameter and the arrangement of 14 cutting edges enable higher feed per tooth and wider engagement, which reduces the number of passes needed for face milling operations. By fitting standard SCMT 1204 indexable inserts the tool converts material removal capacity into predictable costs: worn edges are replaced rather than the whole tool, reducing capital tied up in tooling and shortening downtime. This combination of geometry and insert standardisation supports measurable productivity gains on milling centres and heavy-duty machining cells. Stable setup for consistent surface quality A solid 40 mm arbor interface and secure fastening with M5x12 Torx screws (tooled with T20) ensure concentric clamping and low vibration during cuts. The 16 mm nominal cutting height provides adequate engagement for common face milling depths while maintaining chip evacuation. These mechanical details translate into a repeatable process window: improved part-to-part consistency, reduced rework and more reliable cycle times — key advantages for batch production and subcontract machining. Low-maintenance operation and quick serviceability The use of widely available inserts and standard Torx hardware simplifies maintenance routines. Insert changes are straightforward, spare parts are commonly stocked, and service intervals focus on insert life rather than entire cutter replacement. The cutter’s balanced mass and familiar fastening practice reduce handling time at the tool post: a pragmatic approach that keeps workshops running and maintenance predictable without sacrificing performance. Integration into workshop workflows and machining centres Designed for indexable face milling tasks, the tool integrates easily with standard rigid spindles and toolholders that accept a 40 mm arbor. Its configuration is suitable for both high-throughput production and heavier single-pass operations where consistent material removal is required. Combined with Metav’s supply reliability and broad stock, the cutter supports a lean tooling strategy that reduces supplier complexity and improves lead times for replacement components. Contact Metav Werkzeuge for tailored tooling advice or to arrange supply of the DF120TM, including details on compatible inserts and delivery from Emmerich. Technical data Article number: DF120TM Manufacturer: Teknik Cutting Tools Tool type: Disc milling cutter Brand: Teknik Makina Facts Diameter: 200 mm Number of cutting edges: 14 Cutting height: 16 mm Arbor / shank: 40 mm Axial depth (ap): 65 mm Fastening screw: M5x12 Torx key size: T20 Weight: 2.769 kg Special features Compatible inserts: SCMT 1204 Indexable insert system Designed for face milling and broad material removal FAQ What inserts does the cutter accept? The cutter accepts SCMT 1204 indexable inserts, which are widely available and simple to change on the DF120TM. Which arbor size is required for mounting? A 40 mm arbor interface is required for correct mounting and concentric stability. How many cutting edges are fitted to the tool? The tool is configured with 14 cutting edges to balance material removal and surface finish. What fastening hardware is used for the inserts? Insert clamping uses M5x12 Torx screws; a T20 key is the recommended driver. Is the cutter suitable for high-production environments? Yes; the combination of large diameter, multiple cutting edges and indexable inserts makes the cutter suitable for continuous production where predictable tool change intervals are required. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
200mm Disc Cutter CCMT 0602 Carbide Inserts 18 Teeth, 40mm Bore 10mm Cutting Height - Teknik Makina
Take advantage of a robust combination of high material removal capacity and secure mounting for predictable milling cycles; the use of indexable CCMT 0602 inserts keeps operating costs manageable while reducing downtime. Order the cutter directly via Metav Werkzeuge or consult the technical team for specification matching. Disc cutter DF196TM — indexable disc cutter, Ø 200 mm (Teknik Makina) The Disc cutter DF196TM is an indexable milling tool engineered for high-efficiency face and peripheral milling on CNC machines, tailored for use with standard CCMT 0602 inserts. Ø 200 mm cutting diameter Compatible with CCMT 0602 inserts 18 cutting edges for stable removal 40 mm bore for secure mounting Higher removal rates with consistent stability The DF196TM is designed to combine a large cutting diameter with multiple cutting edges to maintain a steady chip load and reduced vibration during heavy passes. Thanks to the Ø 200 mm diameter and 18 cutting edges, the cutter distributes cutting forces across more teeth, which lowers peak loads on individual inserts and extends tool life. This configuration permits reliable material removal in interrupted and continuous milling operations, making the tool suitable for job shops and production lines where long tool life and consistent surface quality are required. The construction supports predictable results even under higher axial engagement. Secure mounting and fast insert changes for uptime A precision 40 mm bore provides a concentric, robust interface for face holders and arbors, improving runout and repeatability. The cutter accepts CCMT 0602 indexable inserts, which are widely available and simple to replace; M2.5x7 Torx screws secure the inserts, with a T08 key used for rapid, repeatable clamping. The cutting height 10 mm and an axial capacity of 70 mm allow substantial depth engagements per pass when the machining strategy requires it, while the insert geometry keeps heat and chip formation under control. These features reduce downtime for maintenance and make consumable management straightforward. Predictable performance and economical operation Weighing 2.035 kg, the cutter balances rigidity and handling convenience for tool setup and changeover procedures. Use of standard CCMT 0602 carbide inserts lowers stocking complexity and supports cost-effective re-indexing when edges are renewed. The indexable design converts tooling investment into multiple cutting edges per insert, improving cost per cutting edge compared with solid-carbide alternatives. For operations focused on process reliability, the tool’s combination of geometry and standardised fastening components yields measurable efficiency gains over time, while supporting consistent surface finish and dimensional control. For robust, high-throughput milling choose the Teknik Makina DF196TM and contact Metav Werkzeuge for tailored supply and application advice: info@metav-werkzeuge.com, +49 2822 7131930 Technical data Article number: DF196TM Manufacturer: Teknik Makina Designation: Disc cutter Facts Diameter: 200 mm Cutting edges: 18 Axial depth (ap): 70 mm Cutting height: 10 mm Bore / shank diameter: 40 mm Weight: 2.035 kg Special features Compatible inserts: CCMT 0602 Torx screw: M2.5x7 Torx key: T08 Indexable insert system FAQ What insert type is required for this cutter? The DF196TM uses CCMT 0602 indexable inserts; this insert type is widely available and offers four usable cutting edges per plate. What arbor or holder fits the cutter? A holder or arbor with a 40 mm bore is required to mount the disc cutter securely for concentric operation. What is the maximum axial engagement for the tool? The cutter is specified with an axial depth (ap) of 70 mm, allowing substantial depth per pass depending on machine capability and process parameters. How many cutting edges does the cutter provide? The tool body accepts 18 cutting edges, which improves chip distribution and reduces load per edge for steadier cutting. Is the fastening hardware standardised? Yes; inserts are retained by M2.5x7 Torx screws and can be tightened using a T08 Torx key for consistent clamping torque. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
200mm Disc Milling Cutter 16 Teeth 14mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of precise indexable-insert milling with a robust 200 mm disc cutter featuring 16 cutting edges and compatibility with CCMT 09T3 inserts for efficient stock removal and consistent surface finish; combine the 40 mm shank and a 14 mm cutting height for stable clamping and long tool life — order directly via Metav Werkzeuge or consult their specialists. DF200TM — Teknik Makina disc milling cutter, 200 mm diameter, CCMT 09T3 compatible The DF200TM is a disc milling cutter engineered for indexable-insert milling with a 200 mm cutting diameter and a 40 mm shank for secure CNC toolholding 200 mm cutting diameter Fits CCMT 09T3 inserts 16 cutting edges for high removal 40 mm shank for stable clamping Increase throughput with predictable material removal The combination of a 200 mm diameter and 16 cutting edges enables steady material removal and longer uninterrupted cuts. A recommended axial engagement of 70 mm supports deeper passes where the process allows, reducing the number of tool changes per workpiece and shortening cycle times. By using indexable inserts such as CCMT 09T3, the system separates the cutting geometry from the tool body; worn inserts are replaced quickly, while the cutter body stays in service. This approach lowers per-part costs and provides a measurable improvement in machining productivity for batch production or continuous runs. Secure clamping and fast insert handling for reliable shifts Built with a 40 mm arbor for solid mounting, the toolhead maintains stiffness under load and supports accurate radial run-out. The insert pocket depth and a 14 mm cutting height give a clearly defined cutting zone, which helps to achieve a consistent surface finish. Insert retention is ensured by M3.5x9 Torx screws tightened with a T15 key, enabling repeatable clamp torque and straightforward replacement during maintenance breaks. With a net weight of 2.575 kg, the assembly balances rigidity and manageable handling when fitting to milling spindles or tool changers. Practical integration for workshop and CNC environments Designed as an indexable disc cutter for insert-based milling, the cutter accepts standard CCMT 09T3 inserts, so tooling choices and regrind cycles used in many shops remain applicable. For operators unfamiliar with the designation: CCMT 09T3 denotes an insert geometry and size suited to mixed-turning and profile milling tasks; it is widely available from major insert manufacturers. The modular concept reduces downtime and simplifies inventory management — one body can be stocked for multiple jobs while inserts are consumed as expendable parts. For bespoke applications or to check compatibility with existing toolholders, Metav Werkzeuge provides technical advice and ensures swift supply from its Emmerich location. For tailored advice on integrating the Teknik Makina DF200TM into production or to arrange supply via Metav Werkzeuge from Emmerich, please contact Metav Werkzeuge GmbH at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: DF200TM Manufacturer: Teknik Makina Product: Disc milling cutter Facts Diameter: 200 mm Cutting edges: 16 Cutting height: 14 mm Recommended axial engagement: 70 mm Shank diameter: 40 mm Weight: 2.575 kg ECLASS: 21180704 ETIM: EC011860 Special features Insert type: CCMT 09T3 Torx screw: M3.5x9 Torx key: T15 Suitable for indexable-insert milling SKU: DF200TM FAQ What insert type does the cutter accept? The cutter accepts CCMT 09T3 indexable inserts; their common availability simplifies replacement and optimises uptime for the DF200TM disc milling cutter. What is the maximum recommended axial engagement? A recommended axial engagement of 70 mm is indicated for heavy passes where machine power and setup stiffness allow; the actual depth should be chosen according to the workpiece material and machine capability. Which toolholder connection is required? The tool is supplied with a 40 mm shank for secure mounting; compatibility with the machine spindle or arbor adapter should be confirmed prior to fitting. How are the inserts secured and replaced? Inserts are fastened with M3.5x9 Torx screws, requiring a T15 key for repeatable torque and quick replacement during maintenance cycles. Is the DF200TM suitable for CNC production runs? Yes — the indexable-insert concept and robust geometry make the DF200TM appropriate for CNC production, offering predictable performance and reduced cycle times. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
200mm Face Cutter CCMT 0602 Indexable Inserts, 8mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of the combination of high productivity, precise insert compatibility and robust spindle mounting for uninterrupted milling cycles — order the cutter directly via Metav Werkzeuge or consult our specialists for application-specific setup and tooling advice. Indexable Disc Cutter DF194TM — 200 mm diameter, CCMT 0602 compatible, Teknik Makina The DF194TM disc cutter is a heavy-duty indexable milling tool designed for high-throughput milling operations where stable mounting and quick insert changes are essential. 200 mm diameter for high material removal Compatible with CCMT 0602 indexable inserts 18 cutting edges for smooth chip flow 40 mm arbor for rigid spindle mounting Optimised for high material removal and short cycle times The disc cutter is engineered to deliver consistent chip removal with its 200 mm diameter and 18 cutting edges. A larger cutter diameter increases effective cutting circumference, enabling higher feed per revolution and reduced cycle times in series production. The tool’s 70 mm axial depth capability allows substantial engagement per pass, which translates into fewer passes and improved throughput while maintaining surface integrity. Tooling economy through standard indexable inserts Compatibility with CCMT 0602 indexable inserts reduces downtime and tooling cost: worn edges are fast to replace and carbide inserts can be sourced globally. Indexable systems separate expensive tool bodies from consumable inserts, providing a predictable cost-per-part and simple inventory management. For workshops introducing insert tooling, this cutter offers clear savings in maintenance time and reproducible cutting performance. Rigid mounting and repeatable stability for accurate results A 40 mm arbor interface ensures a stiff connection to the spindle, which reduces vibration and improves dimensional consistency. Fastening uses M2.5x7 Torx screws tightened with a T08 key for secure insert clamping and straightforward service routines. The cutter’s 8 mm cutting height provides adequate insert engagement for robust stock removal without compromising insert life, while the tool mass of 1.587 kg contributes to stable running at moderate spindle speeds. Designed for industrial production and easy integration This indexable disc milling cutter suits machine shops that value repeatability and simple maintenance. The modular concept of indexable inserts supports rapid changeovers and predictable performance across batch and continuous processes. Technical staff will appreciate the straightforward clamping system and standard insert format, which facilitate quick training and fast integration into existing tool sets — for specialist set-up recommendations, Metav Werkzeuge can advise on optimal spindle speeds and feed strategies. Discuss Teknik Makina’s DF194TM with Metav Werkzeuge to define the best insert choice and spindle setup for specific machining tasks — contact info@metav-werkzeuge.com or call +49 2822 7131930 for tailored advice and reliable supply from Emmerich. Technical data Article number: DF194TM Manufacturer: Teknik Makina Product: Indexable disc cutter Designation: Disc cutter DF194TM Facts Diameter: 200 mm Number of cutting edges: 18 Cutting height: 8 mm Arbor diameter: 40 mm Maximum axial depth (ap): 70 mm Weight: 1.587 kg Special features Compatible inserts: CCMT 0602 Fastening screws: M2.5x7 Torx, key T08 SKU: DF194TM FAQ What insert type does the cutter take? The cutter accepts CCMT 0602 indexable inserts; this standard format simplifies insert sourcing and replacement for the DF194TM disc cutter. How is the tool mounted to the spindle? Mounting is via a 40 mm arbor connection; this rigid interface is designed for stable clamping and improved running accuracy for the DF194TM. How many cutting edges are fitted and what is the benefit? There are 18 cutting edges, which offer continuous engagement to smooth chip flow and increase material removal per revolution. What is the maximum axial engagement for this cutter? The cutter provides an axial depth capacity of 70 mm, enabling deeper cuts and fewer passes in suitable milling operations. Which fastening hardware is supplied for the inserts? Fastening uses M2.5x7 Torx screws tightened with a T08 key, allowing secure insert clamping and straightforward service procedures. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
200mm Face Mill 16 Inserts CCMT 09T3, 12mm Cutting Height, 40mm Arbor - Teknik Makina
Benefit from a combination of robust material removal, precise indexable insert compatibility and secure clamping for stable machining. The unit's 200 mm diameter and 16 cutting edges deliver efficient throughput while compatibility with CCMT 09T3 inserts keeps tooling costs predictable — order directly via Metav Werkzeuge or consult our specialists for application advice. Disc milling cutter DF198TM by Teknik Makina — 200 mm, for CCMT 09T3 inserts Disc milling cutter DF198TM designed for high-efficiency indexable insert milling in production environments, suitable for operations requiring multiple cutting edges and a secure Ø40 mm arbor *200 mm diameter for high material removal *Compatible with CCMT 09T3 indexable inserts *16 cutting edges for smooth chip evacuation *Ø40 mm shank for secure clamping Faster cycle times through high cutting capacity With a large working diameter and a high tooth count the tool achieves rapid material removal while maintaining surface quality. The 200 mm cutting diameter and 16 cutting edges reduce the number of passes required, shortening cycle times on repetitive turning-to-mill operations. Where slotting or heavier shoulder milling is necessary the cutter's design supports elevated feed per tooth without compromising tool life, which helps to maintain steady production throughput. Secure clamping and straightforward maintenance A robust mounting interface ensures repeatable seating and minimal runout: the cutter accepts a Ø40 mm arbor and is supplied with fastening elements specified as M3.5x9 Torx screws, tightened with a T15 key. The accessible screw layout and standard Torx hardware simplify indexable insert changes and reduce downtime during tool service. At a net weight of 2.4 kg the assembly balances handling convenience with structural rigidity for stable cutting. Insert system that controls tooling costs The cutter uses CCMT 09T3 indexable inserts, a common geometry that allows selection from a broad range of chipbreakers and grades. Using indexable inserts helps to lower per-edge cost because worn edges are replaced rather than the entire tool. The cutter head provides a 12 mm maximum insert cutting height, enabling deeper engagement for roughing cuts while preserving the ability to fine-tune finishing parameters through insert choice. Designed for dependable shop-floor performance Constructed for production contexts, the milling head offers a maximum axial engagement of 70 mm (ap) where suitable, permitting efficient shoulder and face milling operations when combined with appropriate machine rigidity. The balanced arrangement of cutting edges promotes stable cutting dynamics and consistent component quality across batch runs. The geometry supports effective chip flow and contributes to longer insert life when paired with correct machining parameters. Select Teknik Cutting Tools' DF198TM for demanding indexable milling tasks — contact Metav Werkzeuge for tailored application guidance and assured supply from Emmerich. Technical data SKU: DF198TM Manufacturer: Teknik Makina ECLASS: 21180704 ETIM: EC011860 Data Diameter: 200 mm Cutting edges: 16 Cutting height: 12 mm Shank diameter: 40 mm Ap (axial engagement): 70 mm Weight: 2.4 kg Special features For CCMT 09T3 indexable inserts Torx screws M3.5x9 Torx key T15 required 16 teeth configuration Ø40 mm arbor connection FAQ Which insert type is required for this cutter? The DF198TM disc milling cutter uses CCMT 09T3 indexable inserts; compatible insert grades and chipbreakers will be selected according to the material and desired surface finish. What are the main dimensions and tooth count? This cutter has a nominal diameter of 200 mm and is equipped with 16 cutting edges, offering a balance between material removal rate and surface quality. How is the cutter mounted and fastened? The tool mounts on a Ø40 mm arbor and is secured with M3.5x9 Torx screws; a T15 Torx key is used for tightening during insert changes. Can the cutter handle deep axial cuts? The design supports an axial engagement up to 70 mm depending on machine capability and cutting parameters; appropriate feeds and depths should be chosen to match machine rigidity. How much does the assembly weigh and what does that imply for handling? The complete assembly weighs 2.4 kg, which provides a stable, robust tool for production use while remaining manageable for manual handling during tool changes. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
200mm Indexable Face Cutter 14 Inserts 12mm Cut Height 40mm Bore, M5x12 Torx Screws - Teknik Makina
Take advantage of precise slotting, quick indexable insert changes and a secure 40 mm arbor for consistent production performance; order directly via Metav Werkzeuge or consult our specialists for installation advice. Disc milling cutter DF118TM — 200 mm diameter, SCMT 09T3 indexable inserts (Teknik Cutting Tools) A robust Disc milling cutter DF118TM designed for slotting and side milling on conventional and CNC milling machines, engineered to accept SCMT 09T3 indexable inserts for fast reconditioning and repeatable results *200 mm diameter for wide slotting *Holds SCMT 09T3 indexable inserts *40 mm arbor bore for secure mounting *12 mm effective cutting height Precise slotting with fast, repeatable insert changes The disc design delivers stable chip evacuation and consistent cutting engagement across the full 200 mm diameter, while the insert pocket geometry is optimised for SCMT 09T3 indexable inserts. Using indexable tips reduces downtime because blade edges are replaced rather than the whole tool; this translates into measurable process efficiency and lower running costs. The cutter provides a defined 12 mm effective cutting height and 14 cutting edges distributed to maintain balance and surface finish quality during repetitive slotting operations. Secure mounting and straightforward setup for production use A solid 40 mm arbor bore ensures a rigid pull‑fit on the spindle, supporting stable cutting even when higher axial engagement is required. Fastening uses M5x12 Torx screws with a T20 key for repeatable clamp force and rapid insert changes. With a compact mass of 2.14 kg, the assembly combines stiffness and manageable handling during tool changes. The specified 65 mm axial capability permits deeper passes where the process demands higher material removal, while the Torx fixation limits insert rotation for safer operation and consistent chip formation. Productivity gains through application versatility and maintenance ease Designed as a modular cutting solution, the tool accepts commonly stocked SCMT 09T3 inserts, enabling predictable spare‑parts logistics and predictable machining costs. The indexable system supports quick edge exchange, reducing set‑up time and preserving spindle availability for production. The cutter is suited to repetitive slotting and light side milling tasks on milling machines, where tool stability and repeatability are priorities; the combination of diameter, insert format and arbor specification delivers a balance of cutting performance and economical tool life. For detailed application guidance on the Teknik Cutting Tools disc milling cutter DF118TM and reliable supply from Metav Werkzeuge in Emmerich, contact Metav Werkzeuge for tailored advice and ordering support via info@metav-werkzeuge.com or telephone +49 2822 7131930 Technical data Article number: DF118TM Manufacturer: Teknik Makina Designation: Disc milling cutter Suitable inserts: SCMT 09T3 Facts Diameter: 200 mm Arbor bore / attachment diameter: 40 mm Effective cutting height: 12 mm Axial capability (ap): 65 mm Cutting edges: 14 Weight: 2.14 kg Torx screw: M5x12 Torx key size: T20 Special features Accepts SCMT 09T3 indexable inserts Designed for slotting and side milling Torx‑fastened inserts for secure clamping Suitable for conventional and CNC milling machines FAQ Which inserts are required for this cutter? The cutter uses SCMT 09T3 indexable inserts; replacement tips conforming to that ISO designation are compatible with the DF118TM assembly. What arbor size is needed to mount the tool? A 40 mm arbor bore is specified for mounting; ensure the machine spindle or arbor adapter matches this diameter for a secure fit. How deep can the cutter engage axially? The tool supports an axial capability of 65 mm, permitting deeper passes when process parameters and machine rigidity allow. How many cutting edges are fitted? The cutter carries 14 cutting edges, distributed to maintain balance and continuous cutting engagement. What torque system secures the inserts? Inserts are fastened with M5x12 Torx screws tightened using a T20 key to ensure repeatable clamp force and safe operation. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
200mm Indexable Face Mill For SCMT 09T3 Inserts 14 Cutting Edges, 40mm Shank Diameter - Teknik Makina
Take advantage of robust indexable cutting and precise insert compatibility for reliable high‑volume milling; the combination of a Ø 200 mm cutter, 14 cutting edges and a 40 mm arbor supports stable, efficient machining — order directly via Metav Werkzeuge or consult our specialists for setup advice Disc cutter DF116TM — indexable disc cutter, Ø 200 mm, 14 cutting edges, Teknik Makina the Disc cutter DF116TM is an indexable disc cutter designed for industrial milling applications where high material removal and quick insert changes are required Ø 200 mm for wide cutting paths 14 cutting edges for continuous material removal Compatible with SCMT 09T3 indexable inserts 40 mm arbor and ap 65 mm axial depth capacity Efficient cutting performance for industrial production The design delivers consistent throughput: with a Ø 200 mm diameter and 14 cutting edges, the tool enables higher feed per revolution while maintaining surface quality. The arrangement of multiple teeth reduces chip load per edge, which supports steady cutting forces and longer insert life. By choosing an indexable solution with proven insert geometry, workshops gain a predictable, economical approach to batch machining where repeatability and cycle stability are priorities. Ease of maintenance and secure clamping Changeover and service are simplified through compatibility with SCMT 09T3 inserts and standardised fixing hardware. The cutter accepts M4x11 Torx screws (Torx key T15), making routine insert replacement and torque application straightforward with common tools. The 40 mm arbor interface ensures secure mounting and improved runout performance, while the 10 mm cutting height permits use of the specified triangular inserts without overhang. The solid construction and a mass of 1.738 kg contribute to balance and vibration resistance in moderate to heavy cutting conditions. Practical benefits for workshop integration Axial depth capacity (ap 65 mm) and the disc geometry suit slotting or face milling operations where a wide engagement and contiguous cutter path are required. The indexable concept reduces tooling cost per edge compared with solid tools, since worn inserts can be rotated or replaced. The compact fixing system and standard insert family simplify stocking and reduce downtime. For tailored process integration or to confirm suitability for particular materials and machines, Metav Werkzeuge offers application guidance and parts supply from its Emmerich site For machining enquiries or to specify tooling for a dedicated process, contact Metav Werkzeuge to discuss the Teknik Cutting Tools disc cutter DF116TM and arrange local supply from Emmerich Technical data Article number: DF116TM Manufacturer: Teknik Makina Brand: Teknik Cutting Tools Facts Diameter: 200 mm Cutting edges: 14 Axial depth (ap): 65 mm Arbor / bore: 40 mm Cutting height: 10 mm Weight: 1.738 kg Special features Compatible inserts: SCMT 09T3 Fixing screws: M4x11 (Torx) Torx key size: T15 Indexable disc cutter design FAQ Which inserts fit this cutter? The DF116TM is designed for SCMT 09T3 indexable inserts; this triangular insert family provides the correct seat and cutting height for reliable clamping and repeatable geometry. What diameter and cutting edges does the cutter have? The indexable disc cutter features a 200 mm diameter with 14 cutting edges, giving a balance of feed capability and surface finish for face and slot milling. What arbor and bore size are required? A 40 mm arbor bore is specified for mounting, providing a secure interface that supports reduced runout and improved stability during milling. What fastening hardware is used for the inserts? Insert clamping uses M4x11 Torx screws; the required key size for clamping torque is T15, which is common in workshop maintenance toolkits. Is the cutter suitable for heavy material removal? The disc geometry with 14 cutting edges and an axial depth capacity of ap 65 mm is intended for robust engagement; process parameters must be adapted to the material and machine rigidity for optimal performance. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Disc Cutter CCMT Inserts 12mm Cutting Height 27mm Shank - Teknik Makina
Take advantage of the combination of secure 27 mm arbor mounting, compatibility with CCMT 09T3 inserts, and compact 80 mm diameter for efficient, repeatable slotting and face-milling operations; order directly via Metav Werkzeuge or consult our specialists for application advice. DF154TM Insert Disc Cutter — 80 mm diameter, 8 cutting edges (Teknik Cutting Tools) DF154TM is an insert disc cutter engineered for medium-depth milling and slotting operations in general-purpose machining environments, compatible with CCMT 09T3 indexable inserts. 80 mm cutter diameter Accepts CCMT 09T3 indexable inserts 8 cutting edges for efficient material removal 27 mm arbor bore for secure mounting High-efficiency removal with consistent cycle times The compact disc design delivers a high material removal rate while keeping setup time low. With an 80 mm diameter and 8 cutting edges, the cutter balances chip-breaking frequency and cutting engagement to provide a steady feed per revolution; this reduces vibration and helps maintain surface integrity. The specified cutting height of 12 mm and an axial engagement parameter (ap) of 16 mm allow predictable depth control in repetitive production tasks. For workshops seeking repeatable results, the combination of multiple cutting edges and stable geometry ensures reliable component quality across batches. Secure mounting and quick insert handling for production reliability A 27 mm arbor bore affords robust mounting in standard toolholders, improving concentricity and reducing runout during heavier cuts. The cutter accepts CCMT 09T3 indexable inserts, a widespread insert format that simplifies spare-part management across the toolroom. Fast clamping is achieved using the supplied Torx screws (M3.5x9) and a T15 key, allowing insert changes and re-seating to be completed with minimal downtime. Because insert replacement is straightforward, maintenance cycles are short and predictable, contributing to higher tool availability on the shop floor. Application guidance and material suitability Designed as a versatile indexable milling tool, the disc cutter is suitable for slotting, face-milling and light shoulder operations where controlled chip removal is important. The tool’s geometry and insert specification support work on a range of common workshop materials when paired with appropriate grades of CCMT 09T3 inserts; selection of insert grade should follow the workpiece material and cutting conditions. For process planning, consider the cutter’s 8 cutting edges when calculating feed per tooth to achieve the desired surface finish and tool life. For specific material recommendations or cutting data, Metav Werkzeuge’s advisers can provide tailored guidance based on the intended application. Practical benefits for procurement and workshop logistics With a modest mass of 0.47 kg, the cutter is easy to handle during tool changes and storage, and its acceptance of standard inserts reduces inventory complexity. The use of common Torx fastening and the widespread CCMT insert system means consumables are readily available and interchangeable with many existing toolsets. For purchasing decisions, the DF154TM offers a pragmatic balance between compact tool geometry and industrial compatibility, making it a straightforward addition to a production tool pool. Contact Metav Werkzeuge for application advice or to discuss Teknik Cutting Tools’ DF154TM — efficient slotting and face-milling with CCMT 09T3 inserts; call +49 2822 7131930 or email info@metav-werkzeuge.com Technical Data Article number: DF154TM Manufacturer: Teknik Makina eClass: 21180704 ETIM: EC011860 Product: Insert disc cutter Core specifications Diameter: 80 mm Cutting edges: 8 Cutting height: 12 mm Axial engagement (ap): 16 mm Arbor bore: 27 mm Weight: 0.47 kg Torx screw: M3.5x9 Torx key: T15 Special features For indexable inserts CCMT 09T3 Indexable-insert design for easy maintenance Compact and lightweight construction FAQ Which inserts fit this cutter? The DF154TM accepts CCMT 09T3 indexable inserts; select the appropriate insert grade for the workpiece material. What is the arbor bore size for mounting? The cutter has an arbor bore of 27 mm for secure mounting in compatible toolholders. How many cutting edges does the cutter have? The tool is equipped with 8 cutting edges, optimised for steady chip removal and balanced cutting forces. What are the key dimensional limits for depth of cut? The cutter offers a cutting height of 12 mm and an axial engagement parameter (ap) of 16 mm, suitable for medium-depth milling operations. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Disc Milling Cutter SCMT 1204 Inserts 16mm Cutting Height, 27mm Shank - Teknik Makina
Take advantage of a compact, compatible milling solution that pairs Ø 80 mm cutting capacity with SCMT 1204 indexable inserts for reliable face and slot machining; the robust 27 mm arbor and secure Torx fastening support steady clamping and fast insert changes — order the DF090TM directly via Metav Werkzeuge or request technical advice from our consultants. DF090TM disc cutter – Ø 80 mm, for SCMT 1204 indexable inserts (Teknik Makina) The DF090TM disc cutter is a compact indexable milling tool designed for precise face and slot milling on CNC and conventional milling machines, optimised for efficient insert changes and secure clamping. Ø 80 mm disc diameter for compact milling Compatible with SCMT 1204 indexable inserts 8 cutting edges for continuous material removal 27 mm arbor for secure clamping Precise compatibility that reduces downtime The DF090TM is engineered around the established SCMT 1204 insert format, allowing quick replacement of worn inserts without regrinding. This compatibility means downtimes are minimised and tool inventory is predictable. The cutter’s Ø 80 mm diameter combined with its 16 mm cutting height enables effective engagement in shallow face milling and slotting tasks, while the multiple indexed edges keep throughput steady by extending the time between insert changes. For procurement and production planning, the standard insert format simplifies logistics and reduces overall tooling cost per part. Predictable performance through thoughtful design With 8 cutting edges distributed around the disc, chip evacuation is balanced and forces are shared across more cutting points, which supports smoother cutting and longer insert life. The geometry and arrangement favour consistent surface finish and dimensional stability during continuous cuts. Operators benefit from a tool that offers repeatable results: less vibration and steadier feeds help maintain machining accuracy and reduce scrap rates. The result is a rational improvement in process efficiency rather than a one-off performance claim. Fast, secure setup and straightforward maintenance Clamping is provided via a 27 mm arbor, creating a stable connection to the spindle and reducing run-out when set up correctly. Fastening is effected with an M5x12 Torx screw, tightened with a T20 key, which simplifies workshop procedures and removes ambiguity during changeover. The light overall mass (approximately 0.564 kg) reduces additional load on the spindle and makes handling easier at the machine, while the indexed insert system keeps maintenance simple: replace the insert, check the seat and torque the screw to specification for immediate return to production. Where this cutter brings value in everyday production This disc cutter is well suited to compact milling operations where space, repeatability and predictable tooling costs matter. It fits workflows that prioritise quick insert swaps and secure clamping over complex tooling setups. For small-batch production and jobbing shops that require flexible tooling or manufacturers streamlining their tool pool, the combination of established insert format, modest disc diameter and robust arbor connection delivers a tangible operational advantage — efficient machining with reduced setup complexity. Request a technical consultation from Metav Werkzeuge to confirm machine compatibility and secure the DF090TM disc cutter for precise milling operations — contact Metav Werkzeuge in Emmerich for swift and reliable supply. Technical data Article number: DF090TM Manufacturer: Teknik Makina Product type: Disc cutter (indexable inserts) Core dimensions and performance Diameter: Ø 80 mm Cutting height: 16 mm Number of cutting edges: 8 Maximum depth of cut (ap): 17 mm Arbor / shank diameter: 27 mm Weight: 0.564 kg Design & compatibility Compatible insert: SCMT 1204 Fastening screw: M5x12 Torx Torx key size: T20 Indexable insert system for quick replacement FAQ Which inserts fit this disc cutter? The DF090TM disc cutter is designed for SCMT 1204 indexable inserts, enabling standardised replacements and straightforward stock management. What is the maximum recommended depth of cut? The cutter supports a maximum depth of cut of 17 mm (ap 17 mm) as a guideline for stable engagement. Which arbor diameter is required for mounting? A 27 mm arbor/shank is required for correct seating and secure clamping of the DF090TM disc cutter. How many cutting edges are available before indexing? The disc provides 8 cutting edges in total, allowing multiple re-indexes before insert replacement. What fastening hardware is used for insert clamping? Insert clamping uses an M5x12 Torx screw, tightened with a T20 key for secure, repeatable assembly. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Face Cutter 6 Teeth 16mm Cutting Height 27mm Shank Diameter - Teknik Makina
Take advantage of the combination of precise cutting capacity, easy insert replacement and compact handling for reliable milling throughput; order the tool directly via Metav Werkzeuge or consult our specialists for application support. DF158TM Disc Milling Cutter – Ø 80 mm, for CCMT 1204 inserts, Teknik Makina The DF158TM disc milling cutter is a robust indexable-insert tool designed for medium-duty milling operations in production and job-shop environments, offering a compact bore and practical insert system for efficient chip removal. Ø 80 mm cutting diameter For CCMT 1204 indexable inserts 27 mm shank diameter Six cutting edges, 16 mm cutting height High throughput with consistent chip control The disc milling cutter delivers a steady performance profile thanks to its Ø80 mm diameter and six cutting edges, which together support stable chip formation and predictable tool life. With an effective cutting height of 16 mm and an axial parameter of ap 16 mm, the design enables substantial material removal per pass without compromising surface consistency. This results in shorter cycle times in repetitive milling tasks and reduces the frequency of unscheduled tool changes, improving overall line efficiency. The combination of insert-based cutting and a balanced cutter body also helps maintain machining stability at higher feed rates. Fast serviceability and low downtime Maintenance and insert replacement are straightforward: the cutter accepts CCMT 1204 indexable inserts secured by a Torx M5x12 screw, removable with a T20 key, which keeps changeover times to a minimum. The insert system is a common industrial standard, simplifying reconditioning and stocking of spare parts. Because replacement involves only a single fastener per seat, the risk of assembly errors is reduced and routine servicing becomes faster and safer. Lighter handling is aided by the modest mass of 0.545 kg, which eases setup and reduces operator fatigue during frequent tool changes. Compact interface for secure mounting and workshop integration The tool features a 27 mm shank diameter for a compact, rigid mount in suitably rated tool holders and adapters. That compact interface supports close-centre operations where tool projection must be controlled, and it simplifies storage and tool management on the shop floor. The cutter’s construction is optimised for indexable-insert milling workflows, offering the predictability required for scheduled production. For applications where cutting strategy, feed rates or machine capability need aligning, Metav Werkzeuge’s technical advisers can provide guidance to adapt the tool to specific machining scenarios. Speak with Metav Werkzeuge for tailored application advice and to reserve the DF158TM disc milling cutter from our Emmerich stock — call +49 2822 7131930 or email info@metav-werkzeuge.com Technical Data Article number: DF158TM Manufacturer: Teknik Makina Product name: Disc milling cutter ECLASS: 21180704 ETIM: EC011860 Weight: 0.545 kg Core technical data Diameter: 80 mm Number of cutting edges: 6 Cutting height: 16 mm ap (axial depth): 16 mm Shank / bore diameter: 27 mm Special features For CCMT 1204 indexable inserts Torx screw M5x12 Torx key T20 Indexable-insert design for quick replacement FAQ Which inserts does the cutter use? The DF158TM disc milling cutter by Teknik Makina is designed for CCMT 1204 indexable inserts, a widely available geometry that balances cutting performance and economical index changes. How is the tool mounted in the machine? Mounting is via the 27 mm shank/bore; the cutter requires a compatible holder with the corresponding 27 mm interface and appropriate clamping to ensure rigidity during machining. What fastener is used to secure the inserts? Inserts are secured with a Torx M5x12 screw; a T20 key is required for safe and reliable tightening and loosening during insert replacement. Is the cutter suitable for heavy stock removal? The disc cutter’s six cutting edges and 16 mm cutting height make it suitable for medium material removal rates typical in indexable-insert milling; for very heavy stock removal, machining parameters and machine rigidity should be checked with Teknik Makina recommendations. How heavy is the tool for handling and setup? The tool weighs 0.545 kg, which supports easier handling during setup and quicker changeovers compared with larger-diameter alternatives. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Face Cutter 8 Teeth 14mm Cutting Height 27mm Shank - Teknik Makina
Combining an 80 mm diameter with 8 cutting edges and compatibility with CCMT 09T3 indexable inserts, the DF156TM disc cutter ensures steady material removal and fewer tool changes on medium-duty milling tasks. Place orders for the DF156TM through Metav Werkzeuge or request advice from our consultants for smooth process integration. DF156TM disc cutter – indexable milling head, 80 mm diameter, 8 cutting edges The DF156TM disc cutter is an indexable milling head designed for mid-size CNC milling operations where reliable chip removal and quick insert replacement are required *CCMT 09T3 inserts compatible *80 mm diameter for mid-size milling *8 cutting edges for smooth cutting *27 mm shank for secure clamping Stable removal rates for consistent productivity The combination of an 80 mm cutting diameter and 8 cutting edges delivers even loading across the cutting circumference, which reduces vibration and contributes to a more consistent surface finish. With a 16 mm maximum axial depth setting and a 14 mm cutting height, the tool is suited to medium-depth passes that balance material removal and tool life. These characteristics make the milling head a pragmatic choice where throughput and repeatable quality are prioritised, especially in batch runs and CNC setups that demand predictable cycle times. Fast insert changes and low downtime Compatibility with CCMT 09T3 indexable inserts simplifies maintenance and keeps replacement routines efficient; individual inserts can be rotated or replaced without removing the entire head. Fast replacement is supported by the Torx fastening specification M3.5x9 tightened with a T15 key, enabling secure clamping of each insert with minimal tooling effort. This design reduces machine downtime and helps maintain stable machining parameters, delivering a clear operational advantage on shop floors that value short changeover intervals. Secure clamping and accurate positioning for CNC use A 27 mm shank provides firm seating in standard holders, supporting precise radial positioning and improved tool runout performance. At a weight of 0.335 kg, the milling head maintains good balance for high-speed rotations while keeping inertia manageable for quick tool changes. These mechanical attributes contribute to reliable tool life and predictable cutting behaviour, which is especially beneficial when integrating the head into established CNC tool libraries and repeat programmes. Clear specification for procurement and integration Specified as SKU DF156TM and listed with eClass 21180704 and ETIM EC011860, this indexable milling head presents a straightforward technical profile for inventory and procurement. The use of standard CCMT 09T3 inserts along with a common 27 mm shank diameter eases parts stocking and holder selection. For purchasing or technical compatibility checks, Metav Werkzeuge can provide the required documentation and sourcing support to ensure seamless adoption into existing machining processes. Contact Metav Werkzeuge for tailored integration advice and reliable supply of the Teknik Makina DF156TM disc cutter — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: DF156TM Manufacturer: Teknik Makina Product: Disc cutter Insert type: CCMT 09T3 Torx screw/key: M3.5x9 / T15 Dimensions & core data Diameter: 80 mm Cutting edges: 8 Cutting height: 14 mm Max axial depth: 16 mm Shank diameter: 27 mm Weight: 0.335 kg eClass: 21180704 ETIM: EC011860 Design & compatibility For indexable inserts CCMT 09T3 Torx fastening M3.5x9 Shank Ø 27 mm Suitable for CNC milling holders FAQ Which inserts fit the cutter? The DF156TM disc cutter uses CCMT 09T3 indexable inserts; this format allows standard rotations and replacements to maintain cutting performance. What is the maximum axial depth of cut? Maximum axial depth for the Teknik Makina DF156TM is 16 mm, enabling medium-depth passes while preserving tool life. How is each insert secured? Inserts are fastened with Torx screws specified as M3.5x9, tightened with a T15 key for secure mounting and consistent positioning. What shank diameter is required for clamping? The tool has a 27 mm shank diameter; use a matching holder to ensure correct seating and minimal runout during CNC operations. How many cutting edges does the tool offer and why it matters? The head features 8 cutting edges, which distributes cutting load and contributes to smoother cutting action and better surface finish in typical milling applications. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Face Mill For Indexable Inserts 12mm Cutting Height 27mm Shank, 8 Teeth - Teknik Makina
Benefit from a robust indexable design combined with an 80 mm diameter and 8 cutting edges for sustained material removal, plus a secure 27 mm shank that supports stable mounting and repeatable results. For purchasing or technical integration, consult Metav Werkzeuge for lead times and compatibility. Disc cutter DF088TM by Teknik Makina — 80 mm disc cutter with indexable inserts The disc cutter DF088TM delivers a compact, indexable solution for milling operations where repeatability and efficient material removal are decisive, designed for use with triangular inserts in industrial machining environments. 80 mm diameter for high engagement Accepts SCMT 09T3 inserts Secure 27 mm shank mounting Eight indexable cutting edges Faster removal rates with stable machining The tool’s combination of an 80 mm diameter and 8 cutting edges allows higher material removal per spindle revolution while maintaining balanced forces on the tool holder. With an indicated axial depth of cut of 17 mm, the geometry is suited to deeper passes where the process calls for productive roughing. The robust 27 mm shank helps ensure precision clamping and reduces chatter risk in standard milling fixtures, which translates into fewer reworks and shorter cycle times on the shop floor. These attributes emphasise measurable productivity improvements rather than speculative claims. Lower tooling costs and simplified setup through insert compatibility Compatibility with SCMT 09T3 indexable inserts reduces tooling inventory and simplifies replenishment: rotated or replaced inserts restore cutting edges quickly without regrinding solid tools. Fastening is handled by a M4x11 Torx screw and a T15 key, which standardises tightening and replacement procedures in the workshop. The indexable design therefore shortens downtime during tool changeovers and keeps machine utilisation high, supporting a clear cost-benefit argument for production planning and purchasing decisions. Workshop-friendly dimensions and reliable handling At roughly 0.445 kg, the cutter is lightweight for its class, aiding manual handling and safe changeover. A 12 mm cutting height provides sufficient engagement depth for a variety of slotting and face-milling tasks while keeping the tool profile compact. The combination of size and balanced design assists in tool balancing and consistent surface results, helping maintain process stability and reducing inspection rejects. Where precision and repeatability matter, this indexable disc cutter supports routine integration into existing machining setups. For procurement, technical questions or to discuss how the Teknik Cutting Tools DF088TM fits into an existing machining process, contact Metav Werkzeuge in Emmerich by e‑mail at info@metav-werkzeuge.com or by phone on +49 2822 7131930 to arrange specifications and availability Technical data Article number: DF088TM Manufacturer: Teknik Makina Product: Disc cutter Suitable for inserts: SCMT 09T3 Torx screw: M4x11 Torx key: T15 Files: 62de7eee33927e49dbf32796, 62de7e60bd24461b3d5f7a33 Core data Diameter: 80 mm Cutting edges: 8 Cutting height: 12 mm Axial depth (ap): 17 mm Shank diameter: 27 mm Weight: 0.445 kg Special features Indexable inserts compatible: SCMT 09T3 Torx fastening system SKU: DF088TM FAQ Which inserts fit this cutter? The disc cutter DF088TM is designed for SCMT 09T3 triangular indexable inserts; insert compatibility enables quick edge renewal. What is the maximum axial depth of cut? The specified axial depth (ap) is 17 mm, which denotes the recommended engagement for productive passes under typical conditions. How is the cutter secured in the holder? Mounting uses a 27 mm shank together with Torx fastening: M4x11 screw tightened with a T15 key for secure clamping. How many cutting edges are available per revolution? The tool features 8 cutting edges, offering increased engagement and distributed cutting forces for improved removal rates. Is the cutter suitable for frequent insert changes? Yes — the indexable design with standard SCMT 09T3 inserts and Torx fastening supports rapid insert replacement and consistent tool set-up. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Indexable Face Mill 10mm Cut Height CCMT 0602, 27mm Shank - Teknik Makina
Take advantage of the robust combination of replaceable CCMT 0602 inserts, a compact 80 mm diameter and a 27 mm shank for stable mounting — designed to cut set-up time and tooling costs while keeping productivity high. Order the cutter directly via Metav Werkzeuge or ask our consultants for application advice. Indexable Disc Cutter DF152TM by Teknik Makina — 80 mm, CCMT 0602 compatible The Indexable Disc Cutter DF152TM is an indexable disc cutter engineered for efficient slotting and shoulder milling tasks in CNC machining, using CCMT 0602 inserts for economical component production 80 mm diameter for stable slotting 10 mm cutting height for deep cuts Compatible with CCMT 0602 indexable inserts 27 mm shank diameter for secure mounting Boost throughput with indexable inserts and a compact design The replaceable CCMT 0602 inserts provide the main economic benefit: rapid index changes instead of full-tool replacement, which reduces downtime and tooling expenditure. The disc's 80 mm diameter and 10 mm cutting height allow reliable engagement for typical slotting and shoulder operations, while the relatively light overall mass keeps spindle load moderate. This combination supports higher feed rates and continuous production cycles without frequent interruptions, making the tool suitable for batch machining and repetitive operations where tool-change efficiency matters. Quick and secure set-up for dependable machining A 27 mm shank diameter ensures a rigid connection to tool holders, improving stability during cuts. The cutter is secured with M2.5x7 Torx screws (Torx key T08), enabling fast and repeatable insert clamping with standard workshop tools. The construction balances accessibility and rigidity, so flange runout is reduced and insert life is extended. The compact tool weight of 0.289 kg simplifies handling and storage while still delivering the clamping forces needed for consistent cutting performance. Practical use cases and machining advantages Designed primarily for slotting and face-turning-style operations on standard machining centres, the indexable design allows controlled material removal without custom regrinding. With an axial engagement of 16 mm and the specified insert form, the cutter supports efficient chip formation and predictable tool wear, which eases planning of reconditioning intervals and inventory of spare inserts. Process planners benefit from the straightforward geometry and widely available CCMT inserts, which simplify procurement and reduce lead times. Contact Metav Werkzeuge for tailored machining advice and secure supply from Emmerich — call +49 2822 7131930 or e‑mail info@metav-werkzeuge.com to discuss the DF152TM and compatible tooling solutions Technical data Article number: DF152TM Manufacturer: Teknik Makina Core specifications Diameter: 80 mm Cutting height: 10 mm Axial engagement: 16 mm Shank diameter: 27 mm Weight: 0.289 kg Design features Compatible with CCMT 0602 inserts Torx screw M2.5x7 Torx key T08 Indexable disc cutter design FAQ What inserts are compatible with this cutter? The cutter accepts CCMT 0602 indexable inserts; the DF152TM is designed for straightforward insert replacement to keep downtime minimal. What is the maximum cutting height of the tool? The tool provides a 10 mm cutting height, enabling robust slotting and shoulder cuts in typical CNC operations. Which shank diameter is required for mounting? A 27 mm shank diameter is specified for secure mounting of the DF152TM in standard tool holders. Which screw and key are needed to secure the inserts? Insert clamping is achieved with M2.5x7 Torx screws and a T08 Torx key for reliable and repeatable fixing. For which machining tasks is this cutter best suited? The tool is best suited to slotting and shoulder milling where indexable inserts and quick changeover support efficient batch production using the DF152TM Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Indexable Face Mill CCMT 0602 Inserts 8mm Cutting Height, 27mm Arbor - Teknik Makina
Take advantage of the combination of robust indexable inserts, proven mounting security and reduced downtime for continuous production performance; order the disc cutter directly via Metav Werkzeuge or ask Metav consultants for application support. Disc cutter DF150TM — indexable disc cutter, Ø 80 mm, CCMT 0602 compatible (Teknik Makina) The Disc cutter DF150TM is an indexable milling tool designed for medium-to-heavy duty slotting and peripheral milling with CCMT 0602 inserts, suited to workshop and industrial toolrooms Indexable disc cutter Ø 80 mm Compatible with CCMT 0602 inserts 10 cutting edges for efficient material removal 27 mm arbor bore, secure M2.5x7 Torx fixing Increase material removal while maintaining component quality The DF150TM delivers consistent cutting performance thanks to its Ø 80 mm diameter and 10 cutting edges, which together allow higher material removal rates with stable chip formation. The cutter’s 16 mm axial depth capability gives a practical balance between productivity and machine load; in practice this means fewer passes to achieve the required section, shortening cycle times and improving throughput. The combination of several indexed edges and a compact tool body helps maintain a uniform surface finish across repeats while keeping vibration to a minimum. Secure mounting and rapid serviceability for reduced downtime A reliable interface is essential in production. The tool’s 27 mm arbor bore ensures accurate seat on a matching arbor and contributes to concentric running. Inserts are retained with Torx M2.5x7 screws, tightened with a T08 key, enabling quick and repeatable insert changes and a secure clamping force. The specified 8 mm cutting height improves rigidity at the cutting zone, reducing tendency to chatter and lowering risk of premature insert wear. These features combine to simplify maintenance routines and shorten stoppage times during routine servicing. Indexable inserts: predictable costs and simple logistics Using standard CCMT 0602 indexable inserts allows cost-effective running: each insert provides multiple renewal faces, so toolholders remain in service longer and stocking requirements are minimised. Indexable systems separate cutting edge wear from the cutter body, which lowers consumable spend and simplifies logistics for procurement. For operations less familiar with insert systems: indexable inserts are small, replaceable carbide pieces that are clamped into the cutter head; when an edge wears, the insert is indexed or replaced without the need to change the complete cutter body. A trusted supply chain and practical support from Metav Sourcing through Metav Werkzeuge brings the advantage of a centralised precision supply and experienced application advice. Metav’s European distribution hub functions as a quality filter for workshop tools, backed by decades of experience and a broad stock range. For procurement managers and workshop supervisors this means reliable availability, straightforward ordering and the reassurance of tested product performance in everyday production environments. For tailored application advice or to place an order for the Teknik Makina DF150TM indexable disc cutter via Metav Werkzeuge, please contact Metav’s technical sales team by e‑mail or phone for precise integration guidance and delivery options. Technical data Article number: DF150TM Manufacturer: Teknik Makina Product name: Disc cutter DF150TM Data Diameter: 80 mm Cutting edges: 10 Axial depth (ap): 16 mm Cutting height: 8 mm Arbor bore: 27 mm Insert type: CCMT 0602 Fixing screw: M2.5x7 (Torx) Torx key: T08 Weight: 0.236 kg SKU: DF150TM eClass: 21180704 ETIM: EC011860 Special features Indexable insert system Rapid insert replacement Secure Torx clamping Balanced geometry for reduced vibration Suitable for workshop and industrial milling FAQ Which inserts fit this cutter? The cutter accepts CCMT 0602 indexable inserts; the DF150TM is designed around this insert format for stable cutting and simple replacement. What arbor diameter is required for mounting? Mounting requires a 27 mm arbor bore; the 27 mm arbor bore provides a concentric fit for precise running. How many cutting edges are available per tool? The tool has 10 cutting edges on the cutter body, enabling effective material removal and extended on‑tool life. What is the recommended axial depth for cutting? The specified axial depth for the tool is 16 mm, offering a compromise between removal rate and machine load for many shop applications. Which fixing hardware is supplied or required? Inserts are fastened with M2.5x7 Torx screws and the key size for servicing is T08 as noted for the DF150TM. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
80mm Indexable Milling Cutter For SCMT 09T3 Inserts, 10mm Cutting Height, 27mm Shank - Teknik Makina
Benefit from a compact, indexable design that combines an 80 mm diameter, compatibility with SCMT 09T3 inserts and a 27 mm shank for stable machining; this reduces downtime and keeps set-up straightforward. Order the disc cutter directly via Metav Werkzeuge or ask our consultants if needed. Indexable Face Mill DF086TM – 80 mm diameter, for SCMT 09T3 inserts by Teknik Makina The Indexable Face Mill DF086TM is a compact disc cutter optimised for face and light slot milling where quick insert changes and predictable performance are required Indexable design for SCMT 09T3 inserts 80 mm diameter for medium face milling 8 cutting edges for efficient material removal 27 mm shank, 10 mm cutting height Faster machining through indexable-insert efficiency The indexable insert concept reduces unproductive time: with compatibility for SCMT 09T3 inserts and 8 cutting edges, re-indexing is minimised and insert changes are fast. The combination of an 80 mm diameter and a recommended axial engagement of 17 mm allows stable chip formation for many standard face-milling tasks, while the 10 mm cutting height gives scope for deeper passes within the cutter’s compact envelope. These technical attributes translate directly into improved throughput and shorter cycle times on batch runs. Reduced tooling complexity and secure clamping A 27 mm shank offers robust mounting in common toolholders and supports accurate centring during operation. The cutter uses M4x11 Torx clamping screws with a T15 key interface for reliable insert retention and repeatable tightening torque — a setup that reduces the risk of loose clamps and scrap parts. At only 0.229 kg, the tool is easy to handle during changeover while remaining rigid enough for stable cutting. The result is simplified tool management and fewer set-up interruptions in a busy workshop. Dependable design that supports production continuity Replaceable inserts mean predictable maintenance intervals and lower long-term tooling costs compared with solid tools. The disc cutter’s modular approach supports fast replacement routines and consistent cutting geometry over time, which is beneficial for repeat production. Paired with Metav Werkzeuge’s distribution and technical support, the tool integrates into a supply chain designed for reliable availability and practical advice, helping maintain steady output without unnecessary downtime. For procurement advice and technical clarification on the DF086TM indexable face mill, contact Metav Werkzeuge for personalised support and delivery options at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: DF086TM Manufacturer: Teknik Makina eClass: 21180704 ETIM: EC011860 Data Diameter: 80 mm Cutting edges: 8 ap (axial depth): 17 mm Cutting height: 10 mm Shank diameter (aufnahme): 27 mm Weight: 0.229 kg Special features Compatible inserts: SCMT 09T3 Torx screw: M4x11 Torx key size: T15 Indexable, replaceable inserts Compact disc cutter design FAQ What inserts fit this face mill? The Indexable Face Mill DF086TM accepts SCMT 09T3 inserts; this compatibility simplifies parts provisioning and ensures secure seating for each cutting edge. What is the maximum axial engagement recommended? The cutter is specified with an axial engagement of 17 mm, which balances material removal with stable engagement for routine face-milling operations. Which shank size is required for mounting? A 27 mm shank diameter is required for mounting the DF086TM in a compatible toolholder to ensure stable clamping and concentricity. How does the clamping system work? Clamping is achieved with M4x11 Torx screws tightened using a T15 key, providing repeatable and secure insert retention for consistent cutting performance. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
Increase productivity when machining deep, narrow slots
A slotting cutter (also known as a slitting cutter, slitting saw or disc cutter) is a disc-shaped milling tool designed to produce deep, narrow grooves, long slots or precise cut-offs. These tools are engineered for economical, high-precision material removal where conventional end mills struggle to deliver consistent results.
Why internal coolant makes the difference in demanding jobs
Standard slotting cutters rely on external machine nozzles to supply coolant. That approach can be sufficient for shallow grooves and easily machinable materials but quickly limits performance for deeper cuts: the cutter plunges far into the workpiece, external coolant is blocked by the narrow slot walls and chips remain trapped in the cutting zone. By contrast, slotting cutters with integrated internal coolant channels deliver the coolant directly to the cutting edge under high pressure. This targeted flushing removes chips from the narrow gap, carries heat away from the cutting zone and reduces the risk of chip jamming, sudden tool fracture and thermal damage to the component.
Practical benefits that improve shop-floor throughput
- reliable chip evacuation: high-pressure internal coolant forces chips out of narrow slots, reducing rework.
- extended tool life: direct cooling and chip flushing lower temperature and wear on the cutting edges.
- process security: prevents chip entrapment and sudden tool breakage during deep slotting operations.
- consistent surface quality: thermal control reduces burr formation and avoids heat-related part distortion.
- suitable for tough materials: essential when machining hard or heat-resistant alloys.
Metav as your specialist partner for precision tooling
Metav combines decades of expertise with a broad portfolio that spans from high-precision measuring instruments to complete workshop equipment. With a quality-filter approach from Emmerich and more than 48,000 customers, Metav is positioned as a reliable partner for buying slotting cutters and associated tooling. The assortment and logistics capability make Metav a practical choice when sourcing tools that must perform consistently under demanding production conditions.
FAQ
What is the main advantage of a slotting cutter with internal coolant?
A slotting cutter with internal coolant delivers the coolant directly to the cutting edge via integrated channels, which improves chip evacuation, lowers cutting temperature and significantly reduces the risk of tool breakage when producing deep, narrow grooves.
When is a slitting cutter with external coolant still acceptable?
A slitting cutter using external coolant is acceptable for shallow slots and easily machinable materials where coolant access and chip removal are not obstructed by narrow slot walls.
Can internal coolant enable slotting in tougher alloys?
Yes. The targeted high-pressure coolant flow used with an internal-coolant slotting cutter is particularly important when machining tough or heat-resistant materials, because it removes heat and chips from the confined cutting zone more effectively.
How does chip behaviour differ between a slitting saw and a disc cutter without internal coolant?
Without internal coolant, chips tend to accumulate in the slot and can become wedged between the cutter and the workpiece; with internal coolant channels, chips are flushed out reliably, preventing jamming and reducing the likelihood of thermal damage.
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