VCGT160408FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the WDN10 polycrystalline-diamond grade and the stabilising geometry to achieve long tool life and consistent surface quality in non-ferrous and abrasive non-ferrous machining; order the insert directly via Metav Werkzeuge or consult our specialists for application-specific advice.

VCGT160408FS-1 WDN10 Turning indexable insert – PKD, Rhombus 35° (Walter Tools)

VCGT160408FS-1 WDN10 is a PKD-tipped turning indexable insert designed for precision machining of non-ferrous and abrasive non-ferrous materials

• PKD grade WDN10 for abrasive non-ferrous
• Rhombus 35° for versatile turning
• 7° clearance angle for secure cutting
• Corner radius 0.8 mm for improved finish

Durable cutting performance for abrasive non-ferrous materials

The WDN10 cutting grade uses polykrystalliner Diamant (PKD) to provide outstanding wear resistance when machining abrasive, non-ferrous alloys and composite materials. PKD is a synthetic diamond layer bonded to a substrate that significantly extends tool life compared with conventional carbides when used in the correct applications. This makes the insert particularly suitable where long runtimes and consistent dimensional control are required, reducing downtime for tool changes and improving overall process efficiency.

Geometry that stabilises cuts and improves surface quality

The Rhombus 35° form combined with a 7° clearance angle and a corner radius of 0.8 mm stabilises the cutting edge and reduces vibration in interrupted or light-turning operations. A small corner radius balances strength and surface finish: it supports a reliable edge for longer life while helping to maintain an improved finished surface. The insert geometry also supports predictable chip flow when paired with appropriate holders and speeds, enabling reproducible results across batches.

Product series and application guidance for reliable selection

This insert belongs to the Walter cutting-grade series marked as open series and carries the designation VCGT160408FS-1 WDN10. The grade is optimised for non-ferrous and other abrasive, non-iron materials; suitability for a specific job should be verified against the manufacturer's product matrix. Checking the recommended cutting parameters and matching insert grade to workpiece material will ensure process reliability and the best balance between productivity and tool life.

Handling and workshop integration for efficient use

The insert format is compatible with common indexable insert clamping systems for turning tools; its design supports straightforward indexing and replacement to minimise machine downtime. The PKD layer requires appropriate cutting data and stable setups to prevent chipping of the diamond layer; when used under recommended conditions the insert reduces the frequency of tool changes and contributes to a more economical production flow. For materials outside the stated scope, refer to the product matrix before application.

For application advice or stock availability of Walter Tools PKD inserts, contact Metav Werkzeuge – our specialists are available at info@metav-werkzeuge.com or by phone on +49 2822 7131930

Technical data

• Article number: VCGT160408FS-1-WDN10-WALTER
• SKU: VCGT160408FS-1-WDN10-WALTER
• Product designation: VCGT160408FS-1 WDN10
• Manufacturer: Walter Tools

Facts

• Clearance angle: 7°
• Plate form: Rhombus 35°
• Corner radius: 0.8 mm
• Plate size: 16
• Chipbreaker: 1
• Thickness code: 04

Special features

• Cutting grade: WDN10 (PKD)
• Series: Walter cutting-grade series – open series
• Execution code: T
• Tolerance class: G
• Material information: catalogue dependent
• Application note: Check product matrix for material suitability

FAQ

What materials is this insert primarily intended for?
The insert with the WDN10 grade is intended primarily for non-ferrous and abrasive non-ferrous materials; the VCGT160408FS-1 WDN10 excels where PKD tooling is required.

Can this PKD insert be used on steel or stainless steel?
PKD inserts like WDN10 are generally not recommended for conventional steels or stainless steel; suitability should be verified in the product matrix before attempting such applications.

How does the corner radius affect surface finish?
A corner radius of 0.8 mm increases edge strength and helps produce a smoother finished surface while maintaining robustness under intermittent cuts.

What does the chipbreaker specification mean in practice?
The chipbreaker setting (code 1) influences chip formation and evacuation; paired with correct cutting data it supports controlled chips and stable machining.

Is there a specific series-related recommendation for cutting data?
Refer to the Walter cutting-grade series documentation and the product matrix for recommended speeds and feeds tailored to the VCGT160408FS-1 WDN10 insert.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names remain the property of their respective owners. Brand names and trademarks are cited for explanation only; there is no affiliation between our company and the named brands. The offered item is an original, factory-new product of the manufacturer.