Carbide indexable inserts for high‑performance metalworking
Carbide indexable inserts are wear‑resistant cutting elements designed to deliver economical, precise material removal across a wide range of workpieces, offering excellent balance between extreme wear resistance and the toughness required to withstand mechanical shocks. Used on toolholders such as cutters, turning tools and twist drills, they enable efficient machining of materials from soft non‑ferrous alloys to high‑strength steels by optimising cutting forces and thermal stability. For standard accessible contours external coolant is often sufficient, while deep holes, heavy cutting or machining of stainless steel and titanium alloys benefit from internal coolant channels to protect the cutting edge, improve chip control and extend insert life. Key advantages include high durability, consistent surface finish and reduced tool changeover times through the use of replaceable indexable inserts, carbide grades and toolholder systems.
46 x 12 x 4 Granulator Knife For Shredders, Tool Steel 1.3207 EW9Co10 - MetavCUT
Take advantage of the combination of precise cutting geometry, wear-resistant material and exact fit for reliable pellet quality and reduced downtime. Order the granulator knife 5508 directly via Metav Werkzeuge or ask our consultants if needed. Granulator/Shredding Knife 5508 – 46 x 12 x 4 mm, 1.3207 EW9Co10 (MetavCUT) The Granulator/Shredding Knife 5508 is a purpose-made wear part for BKG recycling and granulation machines, designed to ensure consistent cutting performance in shredders, granulators and pelletisers. 1.3207 EW9Co10 tool steel Precise 46 x 12 x 4 mm fit For BKG recycling and granulators Consistent pellet quality through engineered cutting action Granulator and shredding blades play a central role in the processing chain of recycling plants. The blade supplied here delivers a sharp, repeatable cutting edge that supports consistent pellet size and reduced dust generation, both critical for downstream processing and material quality. By converting bulky waste, film or sprues into a uniform reprocessable form, the component helps to stabilise throughput and maintain product quality across production runs. Exact fit to minimise machine downtime Provided in the standard dimensions 46 x 12 x 4 mm, the knife is manufactured for a direct fit in compatible BKG machines. A precise fit reduces play and vibration, which in turn improves cutting stability and extends service intervals of adjacent components. The clear dimensional specification allows maintenance teams to replace worn parts quickly and predictably, helping to keep the line running without prolonged stoppages. Material choice and operational reliability Made from 1.3207 EW9Co10, this wear part is produced to meet the demands of continuous recycling operations. The selection of tool-grade material and process-oriented manufacturing aims to provide predictable wear behaviour and dimensional stability under load. As a process-optimised wear part from the MetavCUT range, the blade is intended to be a cost-effective alternative to original manufacturer items while supporting reliable plant performance and planned maintenance scheduling. Contact Metav Werkzeuge for advice on integrating MetavCUT granulator knives into BKG systems or to discuss stocking options from our Emmerich warehouse — phone +49 2822 7131930 or email info@metav-werkzeuge.com Technical data Article number: BKG-5508-46x12x4-13207-EW9Co10 Material: 1.3207 EW9Co10 Dimensions: 46 x 12 x 4 mm Brand: MetavCUT Designation: 5508 Facts Dimensions: 46 x 12 x 4 mm SKU: BKG-5508-46x12x4-13207-EW9Co10 Special features Suitable for BKG recycling, shredding and pelletising machines Process-optimised wear part Precision ground cutting edge FAQ How is compatibility with BKG machines assured? Compatibility is ensured by the knife’s precise dimensions (46 x 12 x 4 mm) and its designation 5508, which match the mounting and cutting requirements of many BKG recycling and granulation units. Can this blade be used for different plastic types? Yes, the blade is designed for general shredding and granulation tasks such as processing plastic waste, film, sprues, pipes and plates; material behaviour and machine parameters determine final throughput. What does the material 1.3207 EW9Co10 mean for workshop maintenance? The designation indicates a tool-grade composition selected for process stability; the MetavCUT blade aims to offer predictable wear characteristics and consistent dimensional retention during normal operation. Is the knife regrindable or intended to be replaced as a wear part? Within industrial practice, blades like this are treated as wear parts and are typically replaced or reconditioned according to visible wear and production requirements; MetavCUT parts are engineered for productive, repeatable replacement. How does this component affect pellet quality and dust formation? A sharp, accurately mounted blade contributes to even cuts and reduced fines, which supports more uniform pellet geometry and lower dust levels during granulation. Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com With the MetavCUT range an economical alternative to original manufacturer parts is offered: these process-optimised wear components are precisely fitting, durable and developed specifically for productive industrial use.
46 x 12 x 4 Granulator Knife M2 (1.3343 / DMo5) For BKG Recycling Machines - MetavCUT
Optimise production with a wear-resistant M2 granulator knife that delivers consistent pellet size and reduced dust for reliable throughput. Combine precision-ground cutting edges and exact dimensions to maintain steady operation and minimise downtime. Order the replacement blade directly via Metav Werkzeuge or consult our specialists if application guidance is required. MetavCUT Granulator Knife 5508 – 46 x 12 x 4 mm, M2 (1.3343 DMo5) for BKG machines The MetavCUT Granulator Knife 5508 is a precision-ground shredding blade engineered for granulation and recycling tasks in BKG systems, offering long service life and consistent pellet output. Compatible with BKG recycling systems Manufactured from M2 (1.3343) high-speed steel Precision-ground edges for uniform pellets Low dust generation and stable throughput Continuous, reliable throughput for recycling lines Designed for demanding recycling environments, this granulating blade ensures consistent pellet quality and stable material flow. The geometry and edge finish are selected to reduce fines and dust, which supports downstream processing and eases filtration needs. With predictable wear characteristics and exact 46 x 12 x 4 mm dimensions, the component is made to fit BKG shredders and granulators with minimal setup, helping to reduce machine downtime and keep production schedules on track. The result is measurable process stability and fewer interruptions, which benefits overall plant efficiency. Robust material choice explained for long service life Constructed from M2 (1.3343, DMo5), the blade uses a classic high-speed steel grade known for balanced hardness and toughness. This material provides high red hardness and wear resistance without becoming brittle, which is important where impact and abrasion coincide. For manufacturers unfamiliar with metallurgical terms: M2 is a tool steel optimised for cutting performance at elevated temperatures, so the knife retains edge geometry longer under continuous operation. Properly mounted and maintained, the blade delivers consistent edge life and helps to spread maintenance intervals, making it a cost-effective alternative to frequently replaced parts. Practical integration and operational advantages The blade's profile and tolerances support repeatable installation in BKG machines, enabling accurate blade alignment and uniform shearing action. Precision grinding reduces vibration and uneven wear, which in turn lowers peak loads on bearings and shafts. Operational benefits include a reduction in rework due to inconsistent pellet size and fewer filter clogs from dust. For operators seeking an economical replacement, the design is optimised for easy interchangeability with standard BKG knife holders, so changeover is quick and predictable, contributing to lean maintenance routines. For a durable, compatible replacement engineered for BKG systems, select the MetavCUT 5508 granulator knife and order through Metav Werkzeuge or contact our consultants for application-specific guidance. Technical data Article number: BKG-5508-46x12x4-M2-13343-DMo5 Material: M2 (1.3343, DMo5) Dimensions: 46 x 12 x 4 mm Type designation: 5508 Brand: MetavCUT Facts Compatible with BKG recycling systems For use in granulators, shredders and pelletisers SKU/UID: BKG-5508-46x12x4-M2-13343-DMo5 Special features Precision-ground cutting edges High wear resistance for extended service life Designed for consistent pellet size and low dust Suitable for plastics, films, pipes and plates FAQ What machines is this blade compatible with? The MetavCUT blade is specified for use in BKG recycling, shredding and pelletising equipment and is manufactured to match the knife holders used in those systems. What material is the knife made from and why does it matter? The blade is made from M2 (1.3343, DMo5) high-speed steel; this grade offers a balance of hardness and toughness so the cutting edge lasts longer under continuous granulation and shredding conditions. How does the knife affect pellet quality? Precision-ground edges and controlled geometry help produce uniform pellets and reduce fines, so the granulator achieves more consistent output and lower downstream contamination. Can the blade be re-sharpened, or is it a single-use wear part? The MetavCUT granulator knife can be reconditioned depending on wear patterns; re-grinding restores edge geometry while preserving core dimensions, subject to remaining material allowance. Is this an original OEM part or an alternative? The BKG-5508-46x12x4-M2-13343-DMo5 from MetavCUT is offered as a process-optimised replacement designed for productive use, combining fit, durability and cost-efficiency Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com Wir bieten mit der Marke MetavCUT eine wirtschaftliche Alternative zu Hersteller-Originalteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und speziell für den produktiven Einsatz ausgelegt.
46 x 12 x 4 Granulator Knife M35 HSS-Co For BKG Machines - MetavCUT
Take advantage of a combination of M35 HSS‑Co construction, a precise 46 x 12 x 4 mm geometry and compatibility with BKG systems to secure reliable cutting performance and reduced maintenance intervals; order the replacement knife directly via Metav Werkzeuge or consult our specialists for application advice. 5508 Recycling Knife / Granulator Knife — M35 HSS‑Co, 46 x 12 x 4 mm A 5508 recycling and granulator knife engineered for BKG shredders and pelletising systems, optimised for consistent cut quality and extended tool life. M35 HSS‑Co for improved wear resistance Precision ground 46 x 12 x 4 mm cutting edge Compatible with BKG shredders and granulators High cutting quality with reduced dust generation Continuous industrial performance with hardened high‑speed steel The blade is manufactured from M35 (HSS‑Co), a cobalt‑alloyed high‑speed steel chosen for its superior wear resistance and thermal stability under heavy loads. In continuous recycling operations, material hardness and heat resistance determine service life; the chosen alloy sustains sharpness over longer cycles, which reduces the frequency of blade changes and keeps production throughput stable. This characteristic supports predictable production planning and lower lifecycle costs compared with softer grades. Precision fit to cut downtime and improve pellet quality With a precision‑ground 46 x 12 x 4 mm profile, the knife provides exact geometry for secure mounting in BKG holders and consistent interaction with counter knives. Accurate blade dimensions minimise vibration and uneven wear, which in turn lowers scrap rates and reduces the formation of fines. A correctly matched cutting edge helps achieve uniform granulate size and a cleaner cut surface, improving downstream processing and reducing rework in extrusion and regranulation stages. Application advantages for recycling and granulation lines Designed for use in shredders, cutting mills and granulators, the knife supports processing of plastics such as films, pipes and plates as described for typical recycling tasks. Sharp, well‑fitting blades contribute to lower dust generation and a more reliable material flow, enhancing both operational safety and product quality. MetavCUT supplies process‑optimised wear parts that are built for productive environments: the components are dimensionally accurate, robust and specifically developed for continuous industrial use, offering an economical alternative to original manufacturer parts while maintaining fit and durability. Contact Metav Werkzeuge for specification support and replacement recommendations for MetavCUT 5508 knives fitted to BKG systems and secure tailored advice on installation and maintenance. Technical data Article number: BKG-5508-46x12x4-M35-HSS-Co Model: 5508 Brand: MetavCUT Facts Dimensions: 46 x 12 x 4 mm Material: M35 (HSS with cobalt) Suitable for: BKG recycling and granulation machinery Special features Compatible with BKG shredders, cutting mills and granulators Intended for plastics: films, pipes, plates and general plastic waste Precision ground for uniform granulate and reduced dust FAQ What machines is this knife compatible with? This knife is compatible with BKG recycling, shredding and granulation machines; the 5508 is configured to match standard BKG mounting and cutting geometries. How does M35 HSS‑Co improve tool life? M35 HSS‑Co increases heat and wear resistance compared with plain high‑speed steel, which allows the 5508 knife to retain edge geometry longer under continuous operation. Can the knife process all types of plastics? The blade is suitable for a wide range of plastics commonly processed in recycling lines—films, pipes and plates—delivering clean cuts and consistent granulate. How does precise dimensioning affect production? Accurate 46 x 12 x 4 mm dimensions reduce vibration and uneven wear, improving pellet uniformity and lowering the rate of fines and rejects in subsequent processing. Is this knife a direct alternative to original manufacturer parts? MetavCUT 5508 blades are designed as process‑optimised wear parts that offer a practical and cost‑effective alternative to original parts while maintaining fit and longevity. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 12 x 4/3 Granulator Knife For Recycling Machines M2 1.3343 DMo5 - MetavCUT
Take advantage of a precision-cutting solution designed for continuous operation: the blade’s M2 1.3343 DMo5 high-speed steel and exact 46 x 12 x 4/3 mm specification deliver consistent pellet shape and reduced dust generation, while direct compatibility with BKG granulators and shredders simplifies replacement. Order the part via Metav Werkzeuge or consult the team for fitment advice. Recycling knife / Granulator knife 46 x 12 x 4/3 (5509) — M2 1.3343 DMo5 — MetavCUT A recycling knife / granulator knife (5509) engineered for BKG shredders and pelletisers to maintain uniform regrind quality and reliable plant throughput. MetavCUT replacement for BKG machines M2 (1.3343 DMo5) high-speed steel Dimensions 46 x 12 x 4/3 mm Optimised for granulation and shredding Consistent pellet and regrind quality for smoother production The blade is manufactured from M2 1.3343 DMo5, a proven high‑speed steel that combines wear resistance with regrindability; this supports consistent cut quality and a uniform particle size distribution in downstream processes. Installed in shredders or granulators, the part helps to reduce fines and dust, which in turn lowers sieving loss and improves handling during drying and extrusion. The result is fewer process interruptions and steadier production rates when running plastics recycling or regranulation operations. Precision fit reduces downtime and eases maintenance Produced to the exact 46 x 12 x 4/3 mm specification and identified as type 5509, the component is intended for direct fitment in BKG machines, minimising adjustment time during replacement. Correct dimensional tolerance ensures secure seating and consistent blade clearance, which is essential for repeatable cutting performance. Routine inspections for edge condition and mounting integrity will preserve cutting behaviour and help plan maintenance windows rather than reacting to unexpected wear. Built for productive environments and process optimisation As a central wear part in recycling and pelletising systems, the blade supports high‑throughput environments where reliability matters. Its geometry and steel grade are chosen to balance sharpness retention with the ability to be serviced as required. For operations seeking cost‑effective alternatives to OEM items, the MetavCUT variant is engineered for productive use without compromising on fit or function. With practical spare‑part planning and correct blade handling, facilities maintain output quality and reduce unplanned stops. With our MetavCUT brand Metav offers an economical alternative to original manufacturer parts: our process‑optimised wear parts are accurately matched, durable and designed specifically for productive use. Discuss MetavCUT replacement blades (5509) with Metav Werkzeuge for tailored supply and dependable delivery from Emmerich — contact info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: BKG-5509-46x12x4/3-M2-13343-DMo5 Product code: 5509 Material: M2 1.3343 DMo5 Dimensions: 46 x 12 x 4/3 mm Manufacturer: MetavCUT Suitable for: BKG recycling and granulator machines UID: BKG-5509-46x12x4/3-M2-13343-DMo5 Facts Dimension specification: 46 x 12 x 4/3 mm Identification: 5509 / BKG-5509-46x12x4/3-M2-13343-DMo5 Special features High‑speed steel grade M2 (1.3343 DMo5) Replacement blade for granulators and shredders Intended for processing plastic waste, sprues, films, pipes and sheets Central wear part in recycling and pelletising systems FAQ What applications is this blade intended for? The BKG‑5509 recycling knife in M2 1.3343 DMo5 is specified for use in recycling plants, shredders and granulators where plastic waste, sprues, films, pipes and sheets are reduced to regrind or pellets. Is the blade compatible with all BKG machines? The component is designed for BKG machines that accept the 5509 specification; compatibility should be checked against the machine’s spare‑part list or mounting dimensions before ordering. How should blade wear be assessed? Inspection should focus on edge condition and cutting clearance; increasing fines, higher motor load or irregular pellet shape are indicators that the blade may need servicing or replacement. Can the blade be resharpened or serviced? Resharpening and serviceability depend on the extent of wear and operational history; consult Metav Werkzeuge for guidance on refurbishment options and to establish a maintenance plan. What are the benefits of choosing the MetavCUT version? The MetavCUT variant offers a process‑optimised replacement designed to match OEM fitment while providing a practical alternative for continuous production environments. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 12 x 4/3 Granuliermesser Zerkleinerungsmesser Für Recyclinganlagen 1.3207 EW9Co10 - MetavCUT
Zerkleinerungsmesser / Granuliermesser 46 x 12 x 4/3 5509 für BKG Maschinen aus 1,3207 EW9Co10 Das Zerkleinerungsmesser / Granuliermesser 46 x 12 x 4/3 5509 wurde für den zuverlässigen Einsatz in Recyclinganlagen entwickelt und sorgt für gleichmäßige Materialgrößen in BKG Schreddern und Granuliersystemen. Zerkleinerungsmesser für BKG Schredder Abmessung 46 x 12 x 4/3 für präzisen Sitz Material 1.3207 EW9Co10 für hohe Standzeit Hohe Schnittqualität und geringe Staubentwicklung Passgenaues Ersatzteil, produktiver Einsatz Hohe Schneidleistung durch robustes Material und Präzision Das Zerkleinerungsmesser ist aus 1.3207 EW9Co10 gefertigt und bietet dadurch eine Kombination aus Zähigkeit und Verschleißfestigkeit. Die gehärtete Werkstoffauswahl unterstützt konstante Schneidkanten und reduziert die Häufigkeit von Nachschleifzyklen. Für Anwender bedeutet das: längere Produktionsläufe, weniger Maschinenstillstand und planbare Wartungsintervalle. Die Passgenauigkeit gewährleistet zudem eine einfache Montage ohne aufwendige Nacharbeit. Effizientes Zerkleinern und bessere Produktqualität im Recycling In Schreddern, Schneidmühlen und Granulatoren sorgt das Messer für eine gleichmäßige Materialaufbereitung, wodurch Pellets und Regranulat homogener ausfallen. Die verbesserte Schnittqualität reduziert feine Partikel und Staub, was die Prozessstabilität erhöht und die nachgelagerten Sieb- und Förderprozesse entlastet. Betreiber profitieren von höherer Durchsatzleistung und geringeren Qualitätsausschussraten. Kompatibilität, Abmessung und einfache Instandhaltung Die Abmessung 46 x 12 x 4/3 entspricht den originalen Spezifikationen für BKG Anlagen und ermöglicht einen direkten Austausch ohne Anpassungen. Durch die exakte Fertigung wird das Spiel minimiert, was Vibrationen reduziert und die Lagerbelastung senkt. Ersatzteilmanagement wird damit effizienter, weil Lagerkosten sinken und Rüstzeiten kurz bleiben. Wirtschaftlichkeit und produktiver Einsatz Als Verschleißteil verbessert das Messer die Gesamtkosten pro Tonne aufbereiteten Materials, weil Standzeit und Prozessqualität optimiert sind. Die robuste Werkstoffwahl trägt dazu bei, Schleifintervalle zu verlängern und Ausfallzeiten zu verringern. Für Betreiber bedeutet das planbare Kosten, konstante Produktionsleistung und eine schnellere Amortisation von Ersatzteilinvestitionen. Setzen Sie auf das MetavCUT Zerkleinerungsmesser 5509 für zuverlässige Schnittqualität und optimale Anlagenverfügbarkeit; bei Fragen zur Verfügbarkeit oder Maßtoleranzen erreichen Sie unseren Vertrieb unter info@metav-werkzeuge.com oder +49 2822 7131930. Leistungsmerkmale Artikelnummer: BKG-5509-46x12x4/3-13207-EW9Co10 Marke: MetavCUT Bezeichnung: 5509 Abmessung: 46 x 12 x 4/3 Material: 1.3207 EW9Co10 Fakten Abmessung: 46 x 12 x 4/3 Besonderheiten Geeignet für: Recyclinganlagen, Zerkleinerungsanlagen, Pelletieranlagen von BKG Einsatz: Schredder, Schneidmühlen, Granulatoren, Granuliersysteme Merkmale: Passgenauigkeit Merkmale: Hohe Schnittqualität Merkmale: Geringe Staubentwicklung FAQ Welche Maschinenmodelle von BKG passen zu diesem Messer? Das Zerkleinerungsmesser / Granuliermesser 46 x 12 x 4/3 5509 ist als Ersatzteil speziell für BKG Schredder und Granuliersysteme ausgelegt und passt zu den gängigen Baugruppen, die diese Abmessung verwenden. Aus welchem Material besteht das Messer und welchen Vorteil bietet das Material? Das Messer besteht aus 1.3207 EW9Co10; dieses Material bietet erhöhte Verschleißfestigkeit und Standzeit, was die Wartungsintervalle für das Zerkleinerungsmesser reduziert. Wie wirkt sich das Messer auf die Produktqualität im Recyclingprozess aus? Durch die präzise Schneidkante des Zerkleinerungsmesser 5509 wird die Materialgröße gleichmäßiger, die Staubentwicklung geringer und die Qualität des Regranulats verbessert, was nachgelagerte Prozessschritte entlastet. Benötigt das Messer spezielle Montagearbeiten oder Nacharbeit? Dank der exakten Abmessung 46 x 12 x 4/3 ist das Messer als passgenauer Austausch konzipiert; in der Regel sind keine zusätzlichen Anpassungen erforderlich, Montagewerkzeuge und einfache Befestigungsschritte genügen. Welchen wirtschaftlichen Vorteil bietet der Einsatz dieses Messers? Das MetavCUT Zerkleinerungsmesser 5509 reduziert Stillstandszeiten und Schleifzyklen, wodurch die Gesamtbetriebskosten pro Tonne aufbereiteten Materials sinken und die Produktivität steigt. Wir bieten dir mit unserer Marke MetavCUT eine wirtschaftliche Alternative zu Hersteller-Originalteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und speziell für den produktiven Einsatz entwickelt. Hersteller: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 2.5 Twist Knife For Shredders, M35 HSS-Co Cutting Knife - MetavCUT
Take advantage of the combination of durable M35 HSS‑Co construction, an exact 46 x 22 x 2.5 mm fit and proven suitability for BKG recycling systems for uninterrupted production. Order the replacement knife directly via Metav Werkzeuge or consult our specialists for application-specific advice. Granulator Knife 5539 — Shredder / Granule Knife 46 x 22 x 2.5 (M35 HSS‑Co) by MetavCUT The Granulator Knife 5539 is a precision replacement blade for BKG recycling and granulation equipment, engineered to deliver consistent cutting performance in shredders and pelletisers. Precision ground M35 HSS‑Co cutting edge Exact fit for BKG shredders and granulators Reduced dust and consistent pellet quality Durable design for extended service life Reliable performance for continuous recycling production The blade combines a high-cobalt M35 HSS‑Co grade with precision grinding to provide a consistently sharp cutting edge that withstands the thermal and mechanical demands of continuous operation. This material choice improves wear resistance and heat tolerance compared with standard high-speed steels, which translates into longer intervals between regrinds and fewer unplanned stoppages. For operators of BKG systems, the result is predictable machine behaviour and reduced process variation, supporting steady throughput and lower overall production cost. Consistent particle quality and lower dust generation A precisely ground geometry ensures uniform shearing rather than tearing, which directly affects pellet quality and fines generation. The knife’s defined geometry and exact fit to BKG housings produce homogeneous chips or pellets, improving downstream melting behaviour and reducing dust-related filtration or handling issues. In practical terms this means improved product consistency for reprocessing and less housekeeping effort on the line, contributing to a cleaner working environment and a more reliable end product. Faster replacement, less downtime Designed as a direct replacement for the corresponding BKG part, the blade is supplied to match mounting interfaces and critical tolerances, enabling swift exchange during scheduled maintenance. The combination of a precision fit and robust edge material reduces the frequency of blade changes, while standard dimensions (46 x 22 x 2.5 mm) simplify inventory management. Where regrind services are used, the blade’s material and geometry support multiple reground cycles without compromising performance, helping to keep total operating cost down. Mit unserer Marke MetavCUT bieten wir eine wirtschaftliche Alternative zu Originalherstellerteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und speziell für den produktiven Einsatz entwickelt. Contact Metav Werkzeuge for tailored MetavCUT replacements and specification guidance from the Emmerich team. Technical data Article number: BKG-5539-46x22x2.5-M35-HSS-Co Designation: 5539 Brand: MetavCUT Facts Dimensions: 46 x 22 x 2.5 mm Material: M35 HSS-Co Compatibility: BKG recycling and granulation machines Special features Use: shredders, granulators, pelletisers Benefit: precision fit, extended edge life Application: reduces dust, ensures uniform pellets FAQ What machines is this knife compatible with? The Granulator Knife 5539 is designed for use in BKG recycling, shredding and granulation equipment and matches the original mounting interfaces for straightforward replacement. What material is the blade made from and why does it matter? Manufactured from M35 HSS‑Co, the blade offers improved wear resistance and heat tolerance compared with standard HSS, supporting longer edge life and more consistent cutting performance. How does the knife affect pellet quality? A precisely ground edge and correct geometry help produce uniform chips and pellets, improving downstream processing and reducing fines and dust during granulation. Can the blade be reground or reconditioned? The MetavCUT blade is suitable for regrinding cycles due to its material and geometry; reconditioning preserves cutting performance while extending service life Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 2.5mm Granulator/Shredder Knife, Tool Steel 1.3207 EW9Co10, Part 5539 - MetavCUT
Take advantage of the combination of a precision 46 x 22 x 2.5 mm profile, the high‑alloy 1.3207 EW9Co10 material and a direct fit for BKG equipment to secure steady throughput and consistent pellet quality. Order the replacement knife directly via Metav Werkzeuge or consult our specialists for specification and delivery. Granulator/Shredder Knife 5539 – 46 x 22 x 2.5 mm, 1.3207 EW9Co10 (MetavCUT) The Granulator/Shredder Knife 5539 is a purpose‑built cutting blade for use in BKG recycling and granulating systems, engineered to reduce plastics and production offcuts to a processable size in continuous operation Precision-ground 46 x 22 x 2.5 mm blade High-alloy 1.3207 EW9Co10 construction Direct fit for BKG recycling machines Consistent pellet quality with reduced dust Maximised cutting consistency for continuous recycling The Granulator/Shredder Knife 5539 offers a defined cutting geometry that maintains a uniform edge over repeated cycles, producing regular fragments and pellets suitable for downstream processing. The 46 x 22 x 2.5 mm profile delivers a predictable cutting length and clearance when matched to the corresponding counter‑knife, reducing variability in melt or pellet size. With a stable edge geometry, the blade supports efficient throughput and less rework, which translates into measurable productivity gains on shredders and pelletisers. High‑alloy material for reliable wear resistance Constructed from 1.3207 EW9Co10, this blade combines toughness with wear resistance for abrasive polymer processing. The high‑cobalt alloy composition increases edge stability under thermal and mechanical stress, extending service intervals compared with lower‑grade steels. As a result, maintenance frequency is lowered and tool changes are simplified. The material choice also supports regrinding cycles, allowing the blade to be refurbished for further service life and improving overall cost efficiency in production. Operational advantages: cleaner cuts and improved plant uptime A sharp, well‑matched cutting edge reduces friction, minimises fines and lowers dust generation during size reduction. This leads to consistent pellet quality and less airborne contamination in the work area, easing handling and downstream drying. The precise fit and balanced geometry contribute to reduced vibration and a lower risk of machine downtime, supporting sustained productivity in recycling and granulating lines. These operational benefits make the blade a pragmatic component for process stability and product quality. Compatibility, installation and maintenance guidance Designed for seamless replacement in BKG recycling and granulation machines, the knife ships in the standard commercial profile to match existing clamping systems. Installation requires standard machine shutdown and the usual safety procedures; once fitted, the correct blade alignment ensures optimal cutting clearance. For best results, maintain scheduled inspections and regrind the edge according to operating hours and material abrasiveness. The SKU BKG-5539-46x22x2.5-13207-EW9Co10 identifies the exact specification for procurement and service records. Contact Metav Werkzeuge today to discuss MetavCUT replacement knives and secure reliable throughput for BKG recycling and pelletising equipment With the MetavCUT brand, Metav offers an economical alternative to original manufacturer parts: process‑optimised wear components that are precisely fitting, long‑lasting and specifically developed for productive industrial use. Technical data Article number: BKG-5539-46x22x2.5-13207-EW9Co10 Type designation: Granulator/Shredder Knife 5539 Material: 1.3207 EW9Co10 Dimensions: 46 x 22 x 2.5 mm Brand: MetavCUT Facts Length: 46 mm Width: 22 mm Thickness: 2.5 mm Special features Suitable for BKG recycling, shredding and pelletising equipment Application: plastics, sprues, films, pipes, sheets High‑alloy material for extended edge life Process‑optimised geometry for consistent pellet quality FAQ What plastics and waste types can this blade process? The blade is specified for cutting a broad range of plastics and offcuts; typical applications for this granulator/shredder knife include films, pipes, sheets and injection moulding sprues. How does the 1.3207 EW9Co10 material benefit operation? The high‑alloy 1.3207 EW9Co10 construction increases wear resistance and edge stability under heavy use, prolonging service intervals for the granulator knife. Is this knife a direct replacement for BKG machines? Yes, the knife is produced to match the original profile for BKG recycling and granulating machines; the exact SKU BKG-5539-46x22x2.5-13207-EW9Co10 identifies the compatible item. Can the blade be reconditioned after wear? The alloy and geometry support controlled regrinding; scheduled reconditioning extends the service life and helps manage total cost of ownership. Who supplies the replacement knives and where can they be ordered? MetavCUT replacement knives are available through Metav Werkzeuge; contact details are provided below for enquiries and orders. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 3 Granulator Knife For Shredders, 1.3207 EW9Co10 - MetavCUT
The combination of 46 x 22 x 3 mm precision sizing and the 1.3207 EW9Co10 wear alloy ensures reliable cutting performance and extended service life in recycling operations; order directly via Metav Werkzeuge or request advice from our consultants for a tailor-made supply solution. MetavCUT 5553 Granulator Blade – 46 x 22 x 3 mm, 1.3207 EW9Co10 The MetavCUT 5553 granulator blade is designed for BKG shredders and granulators to deliver precise, durable cutting for recycling and pelletising applications. 46 x 22 x 3 mm precision dimensions 1.3207 EW9Co10 high-wear alloy Compatible with BKG shredders and granulators Optimised for consistent pellet quality Consistent cutting that keeps production steady The blade's controlled geometry and tight tolerances provide consistent cut lengths and reduce the incidence of oversized chips, which supports uninterrupted downstream handling and improved homogeneity of regrind. By combining precise edge geometry with stable dimensions, the cutter minimises vibration and wear spread across the rotor, resulting in a more predictable maintenance schedule and fewer unplanned stoppages. Material choice that extends service intervals Made from 1.3207 EW9Co10, the component is specified for enhanced abrasion resistance and dimensional stability under high-stress conditions. This material selection translates into a longer useful life compared with standard tool steels, reducing the frequency of replacements and conserving maintenance budgets. The alloy's properties also help to preserve sharpness for longer, maintaining cutting efficiency and reducing the need for aggressive secondary processing. Designed for clean pellets and reduced dust The blade profile and sharpness support a clean shearing action that reduces fine particle generation and lowers dust levels in the cutting chamber. Less dust not only improves product quality for pellet and regranulate production but also diminishes the burden on extraction systems and filtration maintenance. The result is a more consistent end product and an overall improvement in plant housekeeping and safety. Compatibility and practical benefits on the line Dimensioned at 46 x 22 x 3 mm, this blade fits BKG recycling and pelletising machines without extensive adaptation, enabling straightforward replacement during scheduled service windows. The part is manufactured to match OEM fit and function while offering a process‑optimised alternative that balances performance with cost-efficiency. Where rapid component turnaround is required, the consistent sizing supports predictable inventory management and fast reinstallation. With MetavCUT, Metav offers an economical alternative to original manufacturer parts: process‑optimised wear parts that are precisely matched, long‑lasting and engineered specifically for productive operation. Technical Data Article number: BKG-5553-46x22x3-13207-EW9Co10 SKU: BKG-5553-46x22x3-13207-EW9Co10 Name: Zerkleinerungsmesser / Granuliermesser 5553 Facts Dimensions: 46 x 22 x 3 mm Material: 1.3207 EW9Co10 Special features Suitable for BKG recycling, shredder and granulator machinery Process‑optimised wear part for pellet and granulate production Designed to reduce dust generation and maintain cutting quality FAQ What machines is this blade compatible with? The MetavCUT 5553 granulator blade is compatible with BKG recycling and granulating machines and is dimensioned for direct fit in the specified BKG assemblies. How does the material 1.3207 EW9Co10 benefit blade life? The 1.3207 EW9Co10 alloy used for the MetavCUT 5553 provides enhanced abrasion resistance and dimensional stability, extending service intervals and maintaining edge retention. Can this blade improve pellet quality? Yes — the blade's precise geometry and sharp cutting edge support a clean shear action, which contributes to consistent pellet quality and reduced fine dust. Is the blade supplied ready to install? The MetavCUT 5553 is supplied to OEM dimensions for straightforward replacement; any final fitting should follow the machine manufacturer's maintenance procedures. Where can spare parts and technical advice be obtained? Spare parts and consultancy are available from Metav Werkzeuge; reference the MetavCUT 5553 (BKG-5553-46x22x3-13207-EW9Co10) when enquiring for faster assistance. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 3 Granulator Knife M35 HSS-Co For BKG Machines - MetavCUT
Benefit from the combination of durable M35 HSS‑Co construction, precise 46 x 22 x 3 dimensions and direct compatibility with BKG recycling systems to maintain continuous throughput and consistent product quality. Order the 5553 knife directly via Metav Werkzeuge or consult our specialists for an application‑specific recommendation. 5553 — Shredding and granulator knife, M35 HSS‑Co, 46 x 22 x 3 (MetavCUT) The 5553 is a robust shredding and granulator knife engineered for processing plastic waste and regrind in BKG recycling and granulating equipment, combining high wear resistance with dimensional accuracy for repeatable cutting results M35 HSS‑Co high‑performance steel Precision 46 x 22 x 3 dimensions Designed for BKG recycling systems Improved edge life and consistent cuts Consistent cutting performance from premium tool steel The use of M35 HSS‑Co offers a proven balance of hardness and toughness that sustains sharpness under continuous load, reducing the frequency of change‑overs and tool failures. In practical terms, this means fewer unscheduled stops and a more predictable maintenance rhythm. The alloy’s cobalt content supports thermal stability during high‑speed operation, which preserves the cut quality and contributes to edge life that withstands abrasive and contaminated streams often encountered in recycling lines. For operators seeking measurable gains in availability and throughput, the material choice directly translates into operational certainty. Exact geometry for reliable pellet uniformity and low fines A precisely machined 46 x 22 x 3 profile ensures a repeatable cutting geometry when paired with the correct rotor configuration, improving particle homogeneity and reducing dust generation. The dimensional accuracy promotes stable shear conditions in both shredders and granulators, which assists in achieving consistent pellet size and lower downstream filtration loads. Compatibility with BKG equipment is assured by the dimensional match and tolerance control, so integration is straightforward and does not require extensive rework. Reduced fines and better strand behaviour simplify drying and extrusion steps, delivering tangible savings in process handling and rework. Built for uptime, easy replacement and process optimisation The geometry and finish of this knife prioritise simple fitment and reliable seating in the holder, supporting rapid replacements and minimal alignment effort. The design aims to lower handling time during service intervals and to secure a uniform cutting edge across the rotor. The 5553 variant is particularly suited for continuous production environments where downtime is costly and predictable wear cycles are key to scheduling maintenance. With MetavCUT’s process‑focused approach, operators receive a cost‑effective alternative to original parts without compromising on fit, longevity or cutting performance — our process‑optimised wear parts are precisely fitting, long‑lasting and developed specifically for productive industrial use. For resilient, process‑optimised replacements choose MetavCUT components and contact Metav Werkzeuge for tailored spare‑part advice and availability. Technical data Article number: BKG-5553-46x22x3-M35-HSS-Co Designation: 5553 shredding / granulator knife Brand: MetavCUT Facts Dimensions: 46 x 22 x 3 mm Material: M35 - HSS‑Co Suitable for: BKG recycling, shredding and granulating equipment Special features Application: plastic waste, sprues, films, pipes, sheets Benefit: sharp edges for consistent pellet size and low dust Compatibility: precision fit for BKG systems FAQ What machines is this knife compatible with? This knife is designed for use in BKG recycling, shredding and granulating equipment and matches the dimensional and mounting profiles commonly used on those systems. How does the M35 HSS‑Co material affect service intervals? The M35 HSS‑Co composition of the 5553 provides improved thermal stability and wear resistance, which typically extends service intervals compared with standard high‑speed steels. Can this knife be used for both granulating and shredding tasks? Yes, the geometry and edge preparation suit both shredders and granulators; the design supports clean strand cutting and reliable shredding of various plastic forms. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 4 Granulator / Shredder Knife M2 1.3343 DMo5, For BKG Machines - MetavCUT
The combination of durable M2 tool steel, precision-ground cutting geometry and exact fit for BKG systems results in consistently uniform granulate and reliable machine performance; order the blade via Metav Werkzeuge or consult their specialists for compatibility and supply. MetavCUT 5509 Granulator / Shredding Blade — M2 (1.3343 DMo5), 46 × 22 × 4 mm, for BKG machines The MetavCUT 5509 is a replacement granulator and shredding blade engineered for BKG recycling and pelletising systems, offering long-lasting M2 tool steel construction and precision cutting for consistent regrind quality Durable M2 tool steel construction Precision-ground cutting geometry Compatible with BKG recycling systems Ensures uniform particle size and low dust Consistent pellet quality through precise cutting A well‑sharpened and accurately profiled cutting edge is central to reproducible pellet size and low dust generation. The precision-ground geometry of this blade promotes even shearing of strands and sheets, which leads to a more consistent output for downstream processing. Fewer fines and a regular particle distribution reduce screening effort and improve extrusion stability in reprocessing workflows, delivering measurable improvements in process reliability and product homogeneity. Robust M2 (1.3343 DMo5) for durable edge retention Manufactured from M2 (1.3343 DMo5), the blade combines hardness and toughness typical of high‑speed steel. This tool steel grade sustains a sharp cutting edge under continuous operation and resists abrasive wear from mixed plastic streams. The material selection translates directly into longer service intervals and predictable replacement cycles, reducing unplanned downtime. For production environments where uptime and repeatability matter, the material properties improve lifetime performance without compromising cutting quality. Plug‑and‑play compatibility with BKG systems Designed as a wear part for shredders, granulators and pelletisers used in BKG installations, the component offers a straightforward retrofit option. The 46 × 22 × 4 mm specification and standardised mounting ensure a close fit, simplifying stock management for maintenance teams. Using a compatible, precision-made blade aids tool change accuracy and keeps machine adjustment to a minimum, which shortens maintenance windows and supports continuous throughput in recycling plants. Discuss the MetavCUT 5509 with Metav Werkzeuge to confirm fitment and secure a tailored supply solution for productive wear‑part management Technical data Article number: BKG-5509-46x22x4-M2-13343-DMo5 Model: 5509 Material: M2 (1.3343 DMo5) Dimensions: 46 x 22 x 4 mm Brand: MetavCUT Suitable for: BKG recycling, shredding and pelletising systems Facts Length × width × thickness: 46 × 22 × 4 mm Material designation: M2 / 1.3343 / DMo5 SKU: BKG-5509-46x22x4-M2-13343-DMo5 Special features Designed for shredders, granulators and pelletisers Promotes uniform particle size and reduced dust High wear resistance due to M2 tool steel Precision-ground cutting edge for consistent shearing Replacement wear part compatible with BKG systems FAQ How does this blade improve granulate consistency? The blade’s precision-ground cutting geometry and robust M2 material reduce fines and produce a more uniform particle distribution, which improves downstream processing of regrind. Is the MetavCUT 5509 compatible with BKG machines? Yes, the MetavCUT 5509 is specified for use in BKG recycling, shredding and pelletising systems and is manufactured to match the relevant mounting and dimensional requirements. What are the material benefits of M2 (1.3343 DMo5)? M2 (1.3343 DMo5) offers a balance of hardness and toughness typical of high-speed steel, giving superior edge retention and wear resistance under continuous operation. Can this blade handle mixed plastic waste streams? The tool steel grade and sharp cutting geometry are suited to a wide range of thermoplastics and typical contamination encountered in recycling; consistent cutting reduces dust and improves output quality. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com We provide with our MetavCUT brand an economical alternative to manufacturer originals: our process‑optimised wear parts are precisely matched, long‑lasting and specifically developed for productive use.
46 x 22 x 4 Granulator Knife M35 HSS-Co For BKG Machines - MetavCUT
Take advantage of the M35 HSS‑Co construction and precise 46 x 22 x 4 mm dimensions to secure consistent pellet quality and extended tool life; combine high wear resistance with exact fitment for BKG systems and order directly via Metav Werkzeuge or consult our advisors for specification matching. 5509 Granulator and Shredder Knife 46 x 22 x 4 (M35 HSS‑Co) — MetavCUT for BKG machines The 5509 is a purpose‑designed granulator and shredder knife for processing plastic waste and regrind in BKG recycling and pelletising machines. High‑performance M35 HSS‑Co edge Precise 46 x 22 x 4 mm dimensions Designed for BKG recycling systems Process‑optimised wear part Longer runtime and steady pellet quality with cobalt‑enhanced steel Made from M35 HSS‑Co, the blade material combines high hardness with cobalt alloying to resist abrasion and thermal softening during continuous operation. This material choice reduces flank and edge wear under the cyclic stresses typical of granulation and shredding, which translates into fewer changeovers and a steadier production rhythm. The knife’s specified 46 x 22 x 4 mm geometry provides a predictable cutting profile, supporting consistent pellet size and reducing fines generation; the technical specification therefore supports improved downstream handling and more reliable reprocessing. Cleaner cuts and more reliable plant performance Sharp, correctly profiled knives cut with lower peak forces, which reduces vibration, dust formation and energy spikes in the machine drive. The 5509’s manufacturing and edge geometry are process‑optimised for granulation and shredding duty on BKG equipment, enabling better material flow and less machine downtime caused by blade‑related quality issues. As a wear part engineered for repeatable fitment, it contributes to stable throughput and helps maintain product quality across production runs while keeping maintenance windows predictable and short. Practical supply and application guidance for production use The 5509 is intended for use in BKG recycling plants, shredders and pelletisers for processing plastics such as sprues, films, pipes and plates into reprocessable sizes. Supplied by the MetavCUT range, it is positioned as a robust, industrial‑grade replacement part that supports continuous operation. Metav’s logistics from Emmerich ensure reliable availability and a transparent procurement process, making it straightforward to plan spares and reduce the risk of production pauses due to unavailable blades. We offer an economical alternative to original manufacturer parts with the MetavCUT brand: our process‑optimised wear parts fit precisely, are long‑lasting and specifically developed for productive use. Contact Metav Werkzeuge for tailored advice on MetavCUT 5509 knives for BKG systems and to arrange supply direct from Emmerich. Technical data SKU: BKG-5509-46x22x4-M35-HSS-Co Designation: 5509 Product: Granulator / shredder knife for BKG machines Manufacturer: MetavCUT Dimensions: 46 x 22 x 4 mm Material: M35 - HSS‑Co Core specifications Dimensions: 46 x 22 x 4 mm Material grade: M35 (high‑speed steel, cobalt alloy) Intended use: granulation and shredding Compatible with: BKG recycling systems Applications and features Suitable for BKG recycling, shredding and pelletising systems Designed for processing plastics, sprues, films, pipes and plates Process‑optimised wear part for consistent pellet quality High wear resistance from cobalt‑enhanced high‑speed steel FAQ Which machines are compatible with this knife? The 5509 granulator and shredder knife is compatible with BKG recycling, shredding and pelletising machines and is supplied by MetavCUT as a direct fitment option for those systems. What material is the blade made from and why is that important? Manufactured from M35 HSS‑Co, the knife benefits from cobalt‑alloyed high‑speed steel that provides enhanced wear resistance and thermal stability, supporting longer service life under continuous granulation loads. What types of plastic and waste can be processed with this blade? This knife is suitable for cutting and granulating common processing waste such as sprues, films, pipes and plates; the profile and hardness support consistent particle size for efficient regrind and pellet production. How does the knife affect dust and pellet uniformity? A sharp, properly profiled knife like the 5509 reduces fines and dust formation and promotes consistent pellet quality, which simplifies downstream separation and drying steps in the process chain. Is the MetavCUT 5509 a cost‑effective replacement for original parts? The MetavCUT 5509 is positioned as a process‑optimised, economical alternative to manufacturer original parts, providing precise fitment, durable edge life and design focused on productive use. Manufacturer: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 4 Granulator/Chipper Knife 1.3207 EW9Co10 For BKG Machines - MetavCUT
Take advantage of a robust combination of high-cobalt 1.3207 EW9Co10 steel, precise 46 x 22 x 4 dimensions and compatibility with BKG machines to maintain a steady production flow with fewer interruptions. Order the replacement blade directly via Metav Werkzeuge or consult our specialists for specification and supply. MetavCUT 5509 granulation/shredding blade – 46 x 22 x 4, 1.3207 EW9Co10 A MetavCUT 5509 granulation and shredding blade designed for reliable size reduction in recycling and pelletising systems, optimised for consistent cutting quality in BKG machinery High-cobalt 1.3207 EW9Co10 steel Precise 46 x 22 x 4 dimensions Compatible with BKG recycling machines Designed for low dust and uniform pellets Consistent cutting quality for efficient recycling lines The blade is engineered to deliver consistent pellet quality and repeatable cutting results in both shredders and granulators. Sharp edge geometry and stable material removal reduce fines and dust, which supports downstream processing and extends filter and sieve service intervals. Used as a wear part in size-reduction equipment, the component promotes predictable output particle distribution and helps stabilise throughput rates under varying feed conditions, translating into improved process efficiency and lower scrap. Material selection that reduces downtime and maintenance Manufactured from 1.3207 EW9Co10, a high-cobalt steel grade chosen for wear resistance and thermal stability, the knife tolerates the mechanical and thermal stresses common in continuous recycling operations. The alloy composition slows abrasive wear and preserves cutting geometry over longer running hours, resulting in a long service life and fewer changeovers. Reduced frequency of regrinding and replacement lowers operational overhead and supports steady production planning for industrial workshops and recycling facilities. Precision fit for quick replacement and reliable operation With exact 46 x 22 x 4 sizing and machine-specific contours, the blade offers a precise fit into BKG shredders and pelletisers, which minimises play and vibration during operation. The accurate fitment contributes to uniform pellet shape, quieter running and reduced mechanical stress on bearings and drive components. Spare-part logistics are simplified by the clear identifier 5509 and the use of a robust material, enabling predictable stock management for maintenance teams. Technical enquiries can be directed to Metav Werkzeuge for specification checks and compatibility confirmation. With the MetavCUT brand, an economical alternative to original manufacturer parts is offered: process-optimised wear parts are precisely matched, long-lasting and engineered for industrial production use. Contact Metav Werkzeuge to discuss MetavCUT 5509 blade supply, compatibility with BKG machinery and lead times. Technical data Article number: BKG-5509-46x22x4-13207-EW9Co10 Item designation: 5509 Brand: MetavCUT Facts Dimensions: 46 x 22 x 4 mm Special features Material: 1.3207 EW9Co10 Application: granulation and shredding in recycling lines Suitable for: BKG recycling, shredding and pelletising machines Function: wear part for size reduction and pellet forming FAQ What materials can this blade process effectively? The MetavCUT 5509 blade is specified for size reduction of typical plastic waste streams in recycling operations and is used in shredders and granulators for consistent pellet formation. How does the material 1.3207 EW9Co10 benefit blade life? The high-cobalt composition of 1.3207 EW9Co10 improves wear resistance and thermal stability, so the MetavCUT 5509 retains cutting geometry longer and requires fewer replacements. Is the blade directly compatible with BKG machines? Yes, the 5509 dimensioning and mounting profile have been produced for compatibility with BKG recycling and pelletising equipment. Can the blade reduce dust and fines during processing? Precisely ground edges and correct fitment of the MetavCUT 5509 help reduce dust generation and fines, supporting better downstream processing quality. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 4/3 Granulator Knife 1.3207 EW9Co10, For BKG Recycling Machines - MetavCUT
Benefit from the combination of a precision fit, wear-resistant 1.3207 EW9Co10 construction and reliable compatibility with BKG machines; order the Granulator knife 5553 directly via Metav Werkzeuge or consult our technical advisers if required Granulator knife »5553« – 46 x 22 x 4/3, 1.3207 EW9Co10 for BKG machines A robust Granulator knife »5553« designed for use in BKG recycling, shredding and pelletising equipment to ensure consistent cutting performance across industrial recycling applications Wear-resistant 1.3207 EW9Co10 tool steel Precision fit for BKG recycling machines Uniform pellets and reduced dust generation Consistent pellet and shred quality for smoother processing Manufactured to meet the demands of continuous recycling operation, this granulator knife delivers a consistently sharp cutting edge that supports uniform particle size. Sharp, well-matched knives reduce the need for rework and help maintain stable downstream process parameters, contributing to predictable throughput and improved material handling. The result is consistent cut quality and a reduction in fines and dust, which in turn lowers filtration and cleaning loads and helps maintain product quality in regranulation lines. Durable construction that extends production uptime Built from 1.3207 EW9Co10, the blade offers a balance of hardness and toughness suited to abrasive and repetitive cutting tasks typical of recycling plants. The material selection and precision manufacturing minimise wear rates, which supports longer intervals between service cycles and tool changes. Reduced downtime for blade maintenance or replacement translates into higher effective runtime for the granulator or shredder and a better return on process time, improving operational efficiency in high-volume recycling environments. Exact fit for BKG machines ensures rapid replacement The knife is produced to match BKG module geometries and mounting interfaces, enabling straightforward swap-out of worn components. A precision fit reduces the need for on-site adjustments and secures repeatable cutting geometry after each change, making replacement work faster and less error-prone. This compatibility promotes controlled knife clearance and cutting behaviour from the outset, helping technicians restore machine performance quickly without complex alignment procedures. Practical benefits for operators and maintenance teams Beyond material and fit, the component design emphasises stable chip formation and reduced dusting, which lowers housekeeping demands and helps maintain a safer, cleaner working environment. Using process-optimised wear parts also supports predictable maintenance planning and cost allocation. For procurement and workshop managers seeking reliable consumables, these knives combine straightforward handling, consistent performance and predictable service life to support continuous production. With the MetavCUT brand, we provide an economical alternative to original manufacturer parts: our process-optimised wear parts are precisely matched, long-lasting and specifically engineered for productive industrial use Contact Metav Werkzeuge to discuss MetavCUT granulator knives for BKG machines and arrange a tailored supply solution Technical data Article number: BKG-5553-46x22x4/3-13207-EW9Co10 Label: Zerkleinerungsmesser / Granuliermesser 46 x 22 x 4/3 5553 für BKG Maschinen aus 1,3207 EW9Co10 Manufacturer: MetavCUT Facts Dimensions: 46 x 22 x 4/3 Material designation: 1.3207 EW9Co10 Type designation: 5553 Special features Suitable for recycling, shredding and pelletising systems of BKG Process-optimised wear part Designed for industrial continuous operation UID: BKG-5553-46x22x4/3-13207-EW9Co10 FAQ What applications is this knife intended for? This granulator knife is intended for use in BKG recycling and granulating equipment to process plastics into uniform pellets or to reduce scrap and offcuts to a manageable size. How does the material influence service life? The 1.3207 EW9Co10 material provides wear characteristics suitable for continuous cutting tasks, supporting longer service intervals compared with standard tool steels in comparable applications. Is the knife compatible with all BKG granulators? The knife is produced for BKG machines and matches common mounting geometries; compatibility should be confirmed against the specific BKG module or machine type prior to ordering. Can this knife reduce dust and fines compared with worn blades? Yes, a sharp, well-fitted blade promotes cleaner cuts and more uniform particle size, which typically reduces dust generation and fines compared with degraded cutting edges. How should worn knives be replaced to maintain performance? Replace worn knives with the matched MetavCUT part to restore original cutting geometry and clearances; precise replacement minimises adjustment time and helps maintain process stability. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22 x 4/3 Granulator Knife, M35 HSS-Co, For BKG Shredders And Granulators - MetavCUT
Take advantage of a combination of M35 high-speed steel with cobalt and a precise 46 x 22 x 4/3 profile to ensure long service life and consistent pellet quality; order directly via Metav Werkzeuge or contact our consultants for specification support. Granulator Knife 5553 (46 x 22 x 4/3) – M35 HSS‑Co for BKG machines Granulator Knife 5553 – a wear-resistant shredding and granulating blade engineered for BKG recycling and pelletising systems, manufactured from M35 high-speed steel with cobalt for demanding industrial use. M35 HSS‑Co for extended wear resistance Precise 46 x 22 x 4/3 profile for BKG machines Optimised for uniform pellet quality Increased uptime through durable cutting geometry The blade’s construction in M35 HSS‑Co combines hardness with hot-hardness retention, delivering reliable edge life under continuous operation. The hardened alloy resists abrasive wear and thermal softening during high-speed cutting, which reduces the frequency of replacements and contributes to predictable maintenance cycles. By using a precisely ground profile the component maintains cutting geometry longer, translating into stable throughput and fewer production interruptions for recycling and granulating processes. Consistent output and improved material quality Designed for shredders and granulators, this granulator knife produces a uniform particle size from varied feedstocks such as regrind, films, pipes, sprues and sheets, as described in the product context. A consistent cut reduces fines and dust generation and supports downstream processes like extrusion and pelletising with smoother melt behaviour. The defined 46 x 22 x 4/3 dimensions ensure correct fit and alignment in BKG machine housings, helping to maintain hydraulic and mechanical balance and improving overall plant efficiency. Maintenance simplicity and process benefits The knife’s geometry and material selection simplify regrinding and refurbishment without sacrificing fit accuracy. Precision manufacturing reduces runout and vibration, which in turn lowers bearing load and energy consumption during operation. Where process stability and repeatable pellet quality are priorities, the combination of sharp edge retention and dimensional consistency delivers measurable gains in yield and product homogeneity. The blade is intended as a production-ready wear part optimised for continuous industrial use. With our MetavCUT brand, an economical alternative to original manufacturer parts is offered: process-optimised wear parts are precisely fitting, durable and developed specifically for productive use. Contact Metav Werkzeuge for tailored advice and reliable supply of MetavCUT granulator knives for BKG recycling systems Technical data Article number: BKG-5553-46x22x4/3-M35-HSS-Co Designation: 5553 Manufacturer: MetavCUT Material: M35 - HSS-Co Dimensions: 46 x 22 x 4/3 Facts Size: 46 x 22 x 4/3 Material grade: M35 HSS‑Co Suitable for: BKG machines Special features Intended use: shredders, granulators, pelletisers Processes: plastic waste, films, pipes, sheets, sprues Benefit: uniform pellet quality and low dust generation Wear part: optimised for regrinding and refurbishment FAQ What machines is this knife compatible with? This knife is specified for use in BKG recycling, shredding and pelletising machines and is manufactured to the dimensions used in those systems. What material is the blade made from and why does it matter? The blade is made from M35 high-speed steel with cobalt, a grade chosen for its hardness and hot-hardness stability, which improves wear resistance during continuous cutting. How does the 46 x 22 x 4/3 profile affect performance? The defined profile ensures accurate seating and consistent cutting geometry in the machine rotor, promoting even particle size and reduced vibration. Can this blade handle different plastic feedstocks? Yes; the blade is designed for a range of plastics and common waste forms such as films, pipes and sprues, producing uniform granulate suitable for reprocessing. Is the knife suitable for refurbishment? The knife’s material and geometry allow for regrinding and reprofiling, extending in-service life while maintaining fit and cutting performance. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 22,8 x 4 Zerkleinerungsmesser Granuliermesser Für BKG Maschinen Aus 1.3207 EW9Co10 - MetavCUT
Zerkleinerungsmesser / Granuliermesser 46 x 22,8 x 4 3551 für BKG Maschinen Das Zerkleinerungsmesser / Granuliermesser 46 x 22,8 x 4 3551 ist ein passgenaues Verschleißteil für Zerkleinerungs- und Granuliersysteme zur effizienten Reduktion von Kunststoffabfällen. Kompatibel mit BKG Anlagen Präzise Abmessung 46 x 22,8 x 4 Aus verschleißfestem 1.3207 EW9Co10 Gleichmäßige Schnittqualität und geringere Staubentwicklung Langlebig und für produktiven Dauereinsatz ausgelegt Hohe Wirtschaftlichkeit durch verbesserte Schnittleistung Das Zerkleinerungsmesser optimiert die Produktionsleistung in Recyclinganlagen durch gleichmäßige Pelletform und reduzierte Reststücke. Die präzise Maßhaltigkeit sorgt für konstante Schnittqualität, weniger Maschinenstillstand und niedrigere Nachbearbeitungskosten. Durch die reduzierte Staubentwicklung werden zudem Reinigungsintervalle verlängert und die Materialausbeute verbessert. Materialqualität für dauerhaften Einsatz Hergestellt aus 1.3207 EW9Co10, bietet das Messer eine hohe Verschleißfestigkeit bei kontinuierlichem Betrieb. Dieses Material ist speziell auf die Anforderungen im Zerkleinern von Kunststoffen ausgelegt und gewährleistet eine stabile Standzeit. Anwender profitieren von selteneren Wechselintervallen und planbareren Wartungszyklen. Passgenauigkeit und Maschinenkompatibilität Speziell für BKG Zerkleinerungsanlagen konzipiert, ermöglicht die exakte Geometrie eine einfache Montage und reproduzierbare Ergebnisse. Die Passgenauigkeit reduziert Vibrationen und Belastung der Lager, was die Lebensdauer der Maschine verlängert und Ausfallrisiken minimiert. Einsatzbereiche und Nutzerkreis Das Messer eignet sich für Schredder, Schneidmühlen und Granuliersysteme in der Kunststoffverarbeitung, etwa für Folien, Rohre, Platten und Angüsse. Entwickelt für industrielle Betriebe und Lohnverarbeiter, die auf konstante Produktqualität und hohe Durchsatzraten angewiesen sind. Empfehlung: Das MetavCUT Zerkleinerungsmesser als wirtschaftliche Ersatzteiloption optimiert Ihre Produktionsprozesse – bei Fragen zu technischen Details kontaktieren Sie gern Metav Werkzeuge per eMail info@metav-werkzeuge.com oder Telefon +49 2822 7131930. Produktmerkmale Artikelnummer: BKG-3551-46x22,8x4-13207-EW9Co10 Marke: MetavCUT Bezeichnung: Zerkleinerungsmesser / Granuliermesser 46 x 22,8 x 4 3551 für BKG Maschinen 3551 Fakten Abmessung: 46 x 22,8 x 4 SKU: BKG-3551-46x22,8x4-13207-EW9Co10 Besonderheiten Material: 1.3207 EW9Co10 (hochlegiert, verschleißfest) Geeignet für: Recyclinganlagen, Zerkleinerungsanlagen oder Pelltieranlagen des Herstellers BKG Einsatzfeld: Zerkleinerung, Granulieren Storytrigger: recyclingmesser FAQ Wie lässt sich die Kompatibilität mit meiner BKG Anlage prüfen? Prüfen Sie die Abmessungen und die Artikelnummer; das Zerkleinerungsmesser / Granuliermesser 46 x 22,8 x 4 3551 wurde für BKG Maschinen ausgelegt und passt bei üblicher Maschinenkonfiguration in entsprechende Halter. Wie wirkt sich das Material 1.3207 EW9Co10 auf die Standzeit aus? Das Material bietet erhöhte Verschleißfestigkeit und führt zu längeren Standzeiten unter industriellen Produktionsbedingungen, was Wechselintervalle reduziert. Kann das Messer unterschiedliche Kunststofftypen verarbeiten? Ja, das Messer ist für gängige Kunststoffabfälle wie Folien, Rohre und Platten ausgelegt und liefert gleichmäßige Ergebnisse bei verschiedenen Materialarten. Wie beeinflusst die Messerqualität die Pelletqualität? Eine scharfe und passgenaue Kante sorgt für gleichmäßige Pellets mit geringerer Staubentwicklung, was die Qualität des Regranulats verbessert. Ist Nachschärfen möglich oder sollte das Messer ersetzt werden? Je nach Verschleißbild kann Nachschärfen die Standzeit verlängern; für optimale Produktionssicherheit empfiehlt MetavCUT bei starkem Verschleiß den Austausch gegen ein neues Messer. Hersteller: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com Wir bieten dir mit unserer Marke MetavCUT eine wirtschaftliche Alternative zu Hersteller-Originalteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und speziell für den produktiven Einsatz entwickelt.
46 x 24/13.2 x 0.9 Granulator Knife Bi-Metal M42, for EREMA Recycling Machines - MetavCUT
Take advantage of enhanced cut quality and prolonged wear life from a Bi‑metal M42 blade, ensuring consistent pellets and reduced downtime; order MetavCUT replacement knives directly via Metav Werkzeuge or contact our consultants for application advice. Shredder/Granulator knife 46 x 24/13.2 x 0.9, Bi‑metal M42 — MetavCUT The Shredder/Granulator knife 46 x 24/13.2 x 0.9, Bi‑metal M42 is a precision wear part designed for EREMA recycling and granulation machines, offering a durable cutting edge for shredders and pelletisers. Bi‑metal M42 for extended wear life Precision fit for EREMA granulators Consistent pellet quality and low dust Suitable for shredders and granulators Longer runtime through Bi‑metal construction The combination of a high‑speed steel cutting edge and a tough backing metal results in a Bi‑metal M42 blade that resists wear while retaining sharpness. This construction extends service intervals and lowers the frequency of blade changes, which improves overall line efficiency. In practical terms, a tougher cutting edge means fewer interruptions for regrinding or replacement, translating into measurable production gains and reduced operating cost per tonne of processed material. Consistent material quality and precise fit for EREMA lines Designed to match EREMA granulators and shredders, the Shredder/Granulator knife 46 x 24/13.2 x 0.9 achieves a consistent cut profile that directly affects pellet uniformity and downstream processing stability. A correctly dimensioned blade reduces fines and dust generation, improving bulk material handling and minimising losses. The precise geometry ensures reproducible performance from batch to batch, which supports stable extrusion and better regranulate quality for subsequent use. Efficient maintenance and process reliability A wear part that is passgenau and robust simplifies maintenance planning and protects machine uptime. The knife’s dimensions and edge geometry are selected to balance durability and cutting performance, making replacements straightforward and predictable. Using pro‑cess‑optimised spare parts reduces the risk of unplanned stops and helps maintain consistent product quality, while support from a central European supply hub ensures dependable availability and quick logistics when spares are required. Mit unserer Marke MetavCUT bieten wir eine wirtschaftliche Alternative zu Hersteller‑Originalteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und für den produktiven Einsatz konzipiert. For reliable MetavCUT wear parts that keep EREMA lines productive, contact Metav Werkzeuge to discuss compatibility and supply from our Emmerich hub — info@metav-werkzeuge.com | +49 2822 7131930 Technical data Article number: EREMA46x24/13.2x0.9Bi-metal-M42 Product name: Shredder/Granulator knife 46 x 24/13.2 x 0.9 Brand: MetavCUT Material: Bi‑metal M42 Facts Dimensions: 46 x 24/13.2 x 0.9 SKU: EREMA46x24/13.2x0.9Bi-metal-M42 Special features Application: Recycling plants, shredders, pelletisers for EREMA Function: Granulating and shredding of plastics, reducing to processable size Benefit: Optimised for low dust and consistent pellet formation FAQ What materials can this knife process reliably? The MetavCUT Shredder/Granulator knife 46 x 24/13.2 x 0.9, made from Bi‑metal M42, is intended for general plastic waste streams processed in EREMA equipment and supports consistent cutting of films, pipes and regrind. How does Bi‑metal M42 affect service life compared with standard steel? Bi‑metal M42 provides a harder cutting edge and a tougher backing, so the MetavCUT blade typically demonstrates longer wear life and retained edge sharpness compared with non‑alloyed steels, reducing replacement frequency. Is this knife compatible with all EREMA granulators? Compatibility is specified for EREMA shredding and granulation units; the knife’s dimensions (46 x 24/13.2 x 0.9) match common EREMA holder designs — please verify holder type before ordering. How does blade geometry influence pellet quality? The knife’s edge profile and precision fit decrease fines and dust, producing more uniform pellets and improving downstream melt handling and filtration in reprocessing lines. Can use of this knife reduce operational costs? By offering extended wear life and reproducible cut quality, the MetavCUT blade can lower maintenance intervals and material loss, which supports a better cost‑per‑tonne in continuous recycling operations. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 24/13.2 x 0.9 Granulator/Chipper Blade Bi-Metal PM, for EREMA Machines - MetavCUT
Take advantage of a Bi-metal PM construction and a precision fit for EREMA machines to secure consistent pellet quality and reduced dust generation; combine long wear life with straightforward replacement options and order through Metav Werkzeuge or consult our specialists for tailored advice. EREMA46x24/13.2x0.9Bi-Metal-PM — Granulator and shredder knife with Bi-metal PM edge for precise cutting EREMA46x24/13.2x0.9Bi-Metal-PM is a replacement granulator and shredder blade designed for material reduction and pelletising tasks in industrial recycling systems Bi-metal PM cutting edge for wear resistance Precision fit for EREMA machines Optimised geometry for low dust generation Reliable cut quality and consistent pellet size Consistent pellet quality through optimised cutting geometry The blade is engineered to deliver a consistent cutting profile that minimises fines and promotes even pellet formation. Its tailored geometry reduces occurrences of stringing and agglomeration in the melt or strand stage, resulting in a more uniform regranulate output. Fewer fines mean less downstream cleaning and a higher yield of usable material, which improves process efficiency and lowers operational waste. Durable Bi-metal construction for longer service intervals Made from Bi-metal PM, the cutter combines a hard, wear-resistant cutting edge with a tougher backing to withstand impact and mechanical stress. This material pairing prolongs the service life of the knife under continuous operation in shredders and granulators, reducing frequency of replacements and maintenance downtime. The result is a lower total cost of ownership for high-throughput recycling lines. Tailored compatibility to maintain machine performance Manufactured to match the original fit and mounting interfaces of EREMA machines, the blade ensures accurate alignment and secure seating in the rotor. A precise fit preserves rotor balance and protects bearings and drive components, supporting reliable production runs and avoiding unexpected stoppages. The adaptation to the OEM geometry also simplifies installation and eliminates the need for further machining. Operational benefits that support productivity and cleanliness Serration-free edges and uniform clearance achieved through correct blade geometry contribute to low dust generation and reduced material degradation. That improves both workplace cleanliness and the quality of the recovered polymer. With repeatable cuts and minimal burr formation, downstream filtration and drying stages operate more effectively, which supports continuous, high-quality output over prolonged cycles. Contact Metav Werkzeuge for high-performance replacement knives from MetavCUT and expert guidance on selection and fitment Technical data Article number: EREMA46x24/13.2x0.9Bi-Metal-PM Name: Granulator/shredder knife 46 x 24/13.2 x 0.9 for EREMA machines Brand: MetavCUT Facts Dimensions: 46 x 24/13.2 x 0.9 Material: Bi-metal PM Special features Application: shredders, cutting mills, granulators, pelletising systems Benefit: high cut quality and reduced dust Design: precision fit for EREMA machines Suitable for use in recycling and reprocessing lines FAQ Which machines is this blade compatible with? This blade is specified for use in recycling, shredding or pelletising equipment of the EREMA range and is supplied under SKU EREMA46x24/13.2x0.9Bi-Metal-PM. What material is the cutting edge made from? The cutting edge is manufactured from Bi-metal PM, combining a wear-resistant edge with a durable backing for extended service life. How does the blade affect pellet quality? The optimised cutting geometry of the blade improves pellet uniformity, reduces fines, and supports cleaner downstream processing for better regranulate quality. Is installation or re-sharpening straightforward? The component is produced to match EREMA mounting dimensions for straightforward replacement; re-sharpening intervals depend on application and material throughput but are extended by the Bi-metal PM construction. Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com We offer an economical alternative to original manufacturer parts under our MetavCUT brand: our process-optimised wear parts fit precisely, last longer and are engineered specifically for productive, industrial use.
46 x 25 x 4 Granulator Knife 5510, 1.3207 EW9Co10 - MetavCUT
Reliable cutting performance and extended service life ensure uninterrupted plant output. Benefit from a precision fit and wear-resistant 1.3207 EW9Co10 tool steel; order directly via Metav Werkzeuge or contact our advisors for application support. MetavCUT Granulator Knife 5510 – 46 x 25 x 4, 1.3207 EW9Co10 A Granulator Knife 5510 designed for BKG recycling and granulating machines to deliver consistent pellet quality and reliable throughput. 1.3207 EW9Co10 high-wear tool steel Precision ground 46 x 25 x 4 dimensions Compatible with BKG shredders and granulators Long service life for continuous operation Consistent cuts for steady production output The blade is made from 1.3207 EW9Co10, a high-wear tool steel chosen for its edge retention and toughness. This composition supports consistent pellet quality during prolonged runs, reducing rework and downstream variability. A precisely ground cutting edge reduces impact peaks and maintains cutting geometry, which translates into fewer production interruptions and a steadier material flow through the granulation line. Precise fit reduces vibration and downtime With nominal dimensions of 46 x 25 x 4, the component is manufactured to tight tolerances so that alignment in BKG machines is maintained. A snug fit limits micro-movements that would otherwise increase wear and create noise or vibration; the result is improved machine reliability and longer intervals between maintenance interventions. Specified geometry and surface finish also help to lower stray particle generation, supporting cleaner operation and less filter loading. Economical replacement with industrial readiness As a process-optimised wear part, this knife offers a cost-effective alternative to expensive originals without compromising function. The hardened steel and accurate profile reduce the frequency of blade changes, giving a favourable cost-per-hour of operation and predictable spare-part scheduling. Supplied by MetavCUT, the component is engineered for productive environments where uptime and cutting consistency are decisive for profitability. Compatible applications and material handling performance Intended for use in shredders, cutting mills and granulators, the blade performs well when reducing plastics waste such as sprues, films, pipes or plates to a defined size for further processing or regranulation. The cutting geometry was developed to promote even size distribution and reduced dust creation, which benefits both product quality and housekeeping. Mitigates fines and supports smoother downstream extrusion or pelletising processes. Mit unserer Marke MetavCUT bieten wir eine wirtschaftliche Alternative zu Hersteller-Originalteilen: Unsere prozessoptimierten Verschleißteile sind passgenau, langlebig und speziell für den produktiven Einsatz entwickelt. Contact Metav Werkzeuge today for specification matching or to discuss fitment and stock availability; Metav Werkzeuge provides direct supply and application advice for MetavCUT components Technical data Article number: BKG-5510-46x25x4-13207-EW9Co10 Designation: 5510 Brand: MetavCUT Material: 1.3207 EW9Co10 Facts Dimensions: 46 x 25 x 4 mm SKU: BKG-5510-46x25x4-13207-EW9Co10 Special features Compatible with BKG shredders and granulators Process-optimised wear part for recycling and granulation Precision ground cutting edge for consistent particle size Designed to reduce dust and fines during operation FAQ What machines is this blade compatible with? This granulator knife is produced for use in BKG shredders, cutting mills and granulators and is supplied under SKU BKG-5510-46x25x4-13207-EW9Co10 for straightforward identification. Which materials can be processed with this knife? The blade is suitable for typical recycling tasks including plastic waste, sprues, films, pipes and plates where uniform size reduction and low dust generation are required. How does the material 1.3207 EW9Co10 affect service life? The 1.3207 EW9Co10 steel offers elevated wear resistance and edge retention, which extends the interval between regrinds and replacements compared with untreated steels. Is the knife a direct replacement for original equipment parts? MetavCUT granulation knives are engineered as process-optimised alternatives to manufacturer originals; the 46 x 25 x 4 profile ensures a precise fit in compatible BKG systems. How does the blade influence downstream processing? A consistent cutting profile produces more uniform particle sizes and fewer fines, which supports stable melt behaviour and more predictable extrusion or pelletising downstream. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
46 x 28 x 4 mm Granulator/Shredder Knife, 1.3207 EW9Co10 - MetavCUT
Benefit from a wear-resistant 1.3207 EW9Co10 steel blade with exact 46 x 28 x 4 dimensions that fits BKG recycling and granulation machines for reliable material flow and reduced downtime. Order the shredding and granulator blade directly via Metav Werkzeuge or consult our advisors for application-specific guidance. MetavCUT Shredding knife / Granulator knife 3602 — high-wear 1.3207 EW9Co10 blade with precision dimensions for BKG machines The MetavCUT Shredding knife / Granulator knife 3602 is a purpose-built cutting element for BKG recycling and granulating systems, engineered to deliver consistent pellet quality and long service intervals. Wear-resistant 1.3207 EW9Co10 steel Precision 46 x 28 x 4 dimensions Compatible with BKG recycling systems Reduces dust and ensures uniform pellets Precise fit that keeps production moving A precisely ground cutting edge and exact 46 x 28 x 4 specification provide a snug fit in BKG knife holders, reducing vibration and the risk of improper seating. The choice of 1.3207 EW9Co10 alloy gives the blade enhanced resistance to abrasive wear, which translates into fewer unscheduled stops and more predictable maintenance cycles. For operators seeking consistent machine availability, the combination of dimensional accuracy and material selection supports steady throughput and lowers the incidence of edge-related defects, improving overall process efficiency. Improved pellet quality with lower fines and dust Sharp, correctly profiled knives are essential for clean granulation. This blade’s geometry is optimised for shearing action in granulators and shredders, producing uniform pellets and minimising dust generation. Reduced fines lead to easier downstream handling, better melt homogeneity and less sieving or sorting, which ultimately enhances product quality. Even for mixed plastic streams such as sprues, films, pipes and plates, the cutter maintains cutting performance that supports stable extrusion and reprocessing operations. Built for durability and efficient replacement Designed as a process-optimised wear part, the cutter balances toughness and hardness to resist chipping while retaining a serviceable edge. The robust material and stable geometry result in a long service life, lowering lifecycle costs compared with frequently replaced, ill-fitting parts. When replacement is required, the standardised dimensions simplify inventory management and ensure rapid, correct installation without extensive machine modification, keeping maintenance time and complexity to a minimum. Application versatility in industrial recycling workflows Suitable for use in shredders, granulators and pelletisers, this blade is intended for the mechanical size reduction of a wide range of plastic waste and production offcuts. Typical applications include reducing films, pipes, plates and injection moulding sprues to a processable fraction or cutting melt strands into regranulate in pelletising systems. Compatibility with BKG equipment ensures the component integrates into established workflows while supporting stable cutting performance under industrial duty cycles. For reliable, process-optimised replacements from MetavCUT and fast supply to avoid unplanned downtime, contact Metav Werkzeuge for tailored advice and ordering support Technical Data Article number: BKG-3602-46x28x4-13207-EW9Co10 Designation: Shredding knife / Granulator knife 3602 for BKG machines Brand: MetavCUT Facts Dimensions: 46 x 28 x 4 Material grade: 1.3207 EW9Co10 Model code: 3602 SKU: BKG-3602-46x28x4-13207-EW9Co10 Special features Material: 1.3207 EW9Co10 Suitable for BKG recycling, shredding and pelletising systems Designed for processing plastics, sprues, films, pipes and plates Process-optimised wear part for consistent cutting Application: granulation and shredding FAQ What materials can this blade process? The Shredding knife / Granulator knife 3602 is designed primarily for plastics, including sprues, films, pipes and plates, and is suitable for use in BKG recycling and pelletising systems. Is the cutter compatible with existing BKG machines? Compatibility is ensured by the standardised 46 x 28 x 4 dimensions; the blade is intended for BKG shredders and granulators and fits existing knife holders specified for this size. What is the construction material and why does it matter? Made from 1.3207 EW9Co10, the blade uses a high-wear alloy chosen to improve wear resistance and edge retention in abrasive recycling tasks, which supports longer intervals between replacements. How does this knife affect pellet and dust quality? The optimised edge geometry promotes clean shearing, producing uniform pellets and reduced dust, which benefits downstream processing and reduces material losses from fines. How should wear be monitored and when is replacement recommended? Inspection intervals depend on feed material and operating conditions; regular visual checks for edge rounding, chipping or changes in pellet quality will indicate when the blade should be replaced to maintain consistent output. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com We provide an economical alternative to manufacturer original parts with our MetavCUT brand: process-optimised wear parts that are precisely matched, durable and developed specifically for productive use.
46,5mm Spiralbohrer HSS, 118° Spitzenwinkel, Morsekegel, gefräst, 215mm Spirallänge, schwarz – MetavCUT
Der gefräste Spiralbohrer von MetavCUT verbindet HSS-Material, einen Morsekegel-Schaft und einen großen Durchmesser von 46,5 mm zu einer Lösung für schwere Bohraufgaben; bestellen Sie den Bohrer direkt über METAV Werkzeuge oder fragen Sie unsere Beratung bei Bedarf an. Spiralbohrer von MetavCUT — gefräster HSS-Bohrer mit Morsekegel Der Spiralbohrer ist ein gefräster HSS-Bohrer nach DIN 345, konzipiert für stationäre Maschinen und schwere Bohrungen in Stahl, Guss und Nichteisenmetallen. Gefräste Spiralnut für präzise Bohrungen HSS-Material für hohe Standzeit Morsekegel-Schaft für sichere Spannaufnahme 46,5 mm Durchmesser für schwere Bohrungen DIN 345 Norm, geeignet für Ständerbohrmaschine Gefräste Fertigung für mehr Präzision und Standzeit Dank der gefrästen Herstellung weist der Bohrer scharfe, klare Kanten der Wendel auf, was eine gleichmäßigere Spanabfuhr und eine bessere Rundlaufgenauigkeit ermöglicht. Diese Fertigungsart führt oft zu einer höheren Standzeit gegenüber rollgewalzten Typen, da die Geometrie exakt ausgeformt werden kann. Für Werkstätten, die auf reproduzierbare Ergebnisse bei großvolumigen Löchern angewiesen sind, bietet die gefräste Ausführung messbare Vorteile. HSS-Material und Werkstoffanwendung für robuste Ergebnisse Der Einsatz von HSS macht den Bohrer elastisch und widerstandsfähig gegen thermische Belastung bei Serienarbeiten in Stahl und Guss. Dadurch eignet sich das Werkzeug für legierten und unlegierten Stahl sowie für Grauguss und Neusilber bis zu den genannten Festigkeitsbereichen. Bei Einsatz in korrespondierenden Anwendungen wirken sich Materialwahl und Geometrie positiv auf Standzeit und Zerspanungsstabilität aus. Auslegung für stationäre Maschinen und praktische Anwendungstipps Mit einem Morsekegel-Schaft ist der Bohrer für Ständerbohrmaschinen und andere stationäre Aufnahmen optimiert; die Selbsthemmung im Kegel überträgt hohes Drehmoment zuverlässig. Da der Durchmesser 46,5 mm in den Bereich großer Bohrungen fällt, empfiehlt sich ein mehrstufiges Vorgehen beim Aufbohren (z. B. schrittweise Vorbohrungen), um die Querschneide zu entlasten und die Spanabfuhr zu sichern. Kühlung und langsame Vorschubgeschwindigkeit verlängern die Lebensdauer zusätzlich. Technische Präzision, Einsatzbereiche und Zielgruppe Der Bohrer richtet sich an industrielle Anwender, Instandhaltungsteams und professionelle Werkstätten, die schwere Bohrungen in Stahl- und Gussbauteilen durchführen. Seine Merkmale machen ihn besonders geeignet für allgemeine Maschinenbauarbeiten, Reparaturaufgaben und Anwendungen, bei denen ein stabiler Rundlauf und hohe Standzeit wichtig sind. Anwender profitieren von vorhersehbarer Leistung und geringerer Nacharbeit. MetavCUT empfiehlt diesen gefrästen HSS-Spiralbohrer mit Morsekegelschaft für anspruchsvolle, stationäre Bohraufgaben; bei Fragen zur Einsatzoptimierung steht METAV Werkzeuge mit technischer Beratung per eMail oder Telefon zur Verfügung. Produktmerkmale Artikelnummer: 51465-FDA Marke: MetavCUT Serie: Standard Line Bezeichnung: Spiralbohrer Daten: Durchmesser: 46,5 mm Gesamtlänge: 364 mm Spirallänge: 215 mm Spitzenwinkel: 118° Verpackungseinheit: 1 Besonderheiten Material: HSS Norm: DIN 345 Ausführung: gefräst Schaftausführung: Morsekegel — (MK: selbsthemmend, hohe Drehmomentübertragung) Farbe: schwarz Modellserie: Standard Line FAQ Für welche Maschinen ist dieser Bohrer geeignet? Der gefräste Spiralbohrer von MetavCUT wurde für stationäre Aufnahmen mit Morsekegel ausgelegt und eignet sich daher besonders für Ständerbohrmaschinen und andere Maschinen mit passender Morsekegel-Aufnahme; die stabile Spannaufnahme gewährleistet hohe Rundlaufgenauigkeit. Ist Vorbohren für 46,5 mm erforderlich? Ja, bei einem Durchmesser von 46,5 mm empfiehlt MetavCUT mehrstufiges Aufbohren oder Vorbohren, um die Querschneide zu entlasten und eine sichere Spanabfuhr zu ermöglichen. Für welche Materialien ist der Bohrer geeignet? Der HSS-Spiralbohrer nach DIN 345 eignet sich für legierten und unlegierten Stahl, Grauguss, Temperguss, Sphäroguss sowie Nichteisenmetalle und Kunststoffe, wie in den Produktspezifikationen angegeben. Welche Vorteile bietet die gefräste Spiralnut gegenüber rollgewalzten Bohrern? Gefräste Spiralnuten ermöglichen eine präzisere Geometrie und bessere Rundlaufgenauigkeit, was oft zu verbessertem Bohrfortschritt und längerer Standzeit führt, wie beim MetavCUT Standard Line sichtbar. Wie lässt sich der Bohrer aus dem Morsekegel lösen? Der Morsekegel-Schaft lässt sich mit einem Austreiblappen und einem entsprechenden Keil heraustreiben; diese Methode ist bei der Wartung von Maschinen üblich. Enthält die Lieferung Montagematerial oder Zubehör? Die Lieferung umfasst die Packungseinheit mit dem Bohrer (SKU 51465-FDA); weiteres Zubehör kann separat über METAV Werkzeuge bezogen werden. Bei Unsicherheiten zur Eignung für spezielle Anwendungen steht METAV Werkzeuge mit technischer Beratung zur Verfügung — eMail: info@metav-werkzeuge.com, Telefon: +49 2822 7131930, WhatsApp: +49 170 2837271.
46,5mm Spiralbohrer, 118° Spitzenwinkel, HSS, rollgewalzt, Morsekegel, 364mm Gesamtlänge, DIN 345 - MetavCUT
Rollgewalzte Fertigung, HSS-Werkstoff und Morsekegelschaft verbinden sich zu einem zähen, zuverlässigen Werkzeug für anspruchsvolle Metallbohrungen; Bestellen Sie den MetavCUT Spiralbohrer direkt über Metav Werkzeuge oder fragen Sie unsere Beratung bei Bedarf an. Spiralbohrer von MetavCUT – HSS mit Morsekegelschaft Der Spiralbohrer ist ein rollgewalzter HSS-Bohrer für Metallbohrungen mit konischem Morsekegel für stationäre Maschinen. Rollgewalzt: zäher und bruchreduzierter Einsatz HSS-Material für Stahl, Guss und NE‑Metalle Morsekegelschaft für sichere Kraftübertragung 46,5 mm Durchmesser, Gesamtlänge 364 mm Spirallänge 215 mm für effiziente Späneabfuhr Zuverlässige Leistung bei Standard-Metallbearbeitung Der Spiralbohrer aus der Standard Line wurde für normale bis anspruchsvolle Metallaufgaben ausgelegt. Durch das HSS-Material wird hohe Schnittfestigkeit erreicht, sodass Bohrungen in legierten und unlegierten Stählen sowie in Gusswerkstoffen möglich sind. Die rollgewalzte Fertigung macht den Bohrer zäher und reduziert das Bruchrisiko, besonders bei Durchmessern unter 6 mm; bei großen Durchmessern sorgt sie für wirtschaftliche Einsatzzeiten. Vorteil für Anwender: langlebige Standzeiten bei solider Performance. Präzise Kraftübertragung und einfache Maschinenintegration Die Morsekegelschaft ermöglicht festen Sitz in Ständerbohrmaschinen und Drehmaschinen und überträgt hohes Drehmoment ohne zusätzliches Bohrfutter. Der Nutzer profitiert von stabiler Führung und reduziertem Spiel, was gerade bei Tiefbohrungen und größeren Durchmessern entscheidend ist. Die Form der Aufnahme erleichtert das schnelle Wechseln im Maschinenbetrieb und vermindert Nacharbeit durch Unrundheit. Funktion und Erklärung wichtiger Merkmale Die rollgewalzte Herstellung bedeutet, dass ein erhitzter Rundstab in die Spiralform gepresst wird; das Ergebnis ist ein zäher, weniger spröder Bohrer im Vergleich zu geschliffenen Ausführungen. Der Spiralbohrer hat einen Spitzenwinkel 118°, was das Eindringen in weichere Materialien unterstützt und die Zentrierung auf gewölbten Oberflächen erleichtert. Anwender mit begrenztem Fachwissen erhalten so eine robuste Kombination aus einfacher Handhabung und zuverlässigem Bohren. Einsatzempfehlung und Zielgruppe Dieses Werkzeug richtet sich an Betriebe und Handwerker, die stationäre Maschinen einsetzen und eine wirtschaftliche, belastbare Lösung für Metallbohrungen suchen. Geeignet ist der Bohrer für Werkstätten, Instandhaltung und Serien mit moderaten Präzisionsanforderungen, nicht für hochpräzise Passungen ohne Vorzentrierung. Für Anwender, die regelmäßig in gehärteten Stählen arbeiten, empfiehlt sich eine Prüfung der Werkstoffsäule vor Serienbetrieb. Empfehlen sich der MetavCUT Spiralbohrer mit Morsekegelschaft für robuste Metallbohrungen; bei Detailfragen steht die Metav Beratung per eMail info@metav-werkzeuge.com oder Telefon +49 2822 7131930 zur Verfügung Produktmerkmale Artikelnummer: 54465-FDA Marke: MetavCUT Bezeichnung: Spiralbohrer Serie: Standard Line Fakten Durchmesser: 46,5 mm Gesamtlänge: 364 mm Spirallänge: 215 mm Spitzenwinkel: 118° Verpackungseinheit: 1 Besonderheiten Material: HSS Ausführung: rollgewalzt (zäh, bruchsicher) Schaftmaterial: Morsekegel (konische Aufnahme, hohe Kraftübertragung) Norm: DIN 345 Farbe: schwarz Anwendung: Bohrer für Metall FAQ Für welche Materialien eignet sich der Spiralbohrer von MetavCUT am besten? Der MetavCUT Spiralbohrer (Standard Line, SKU 54465-FDA) eignet sich für legierten und unlegierten Stahl, Gusseisen, Nichteisenmetalle sowie Kunststoffe und deckt damit ein breites Spektrum metallischer Werkstoffe ab. Welche Vorteile bietet die rollgewalzte Ausführung gegenüber geschliffenen Bohrern? Rollgewalzte Bohrer sind zäher und neigen weniger zum Bruch; der MetavCUT Spiralbohrer bietet deshalb höhere Bruchresistenz bei wirtschaftlichen Kosten, allerdings etwas geringere Maßhaltigkeit als geschliffene Varianten. Ist der MetavCUT Spiralbohrer für den Einsatz in Handmaschinen geeignet? Der MetavCUT Spiralbohrer mit Morsekegelschaft ist primär für stationäre Maschinen mit Morsekegelaufnahme gedacht; für handgeführte Akkubohrschrauber sind zylindrische Schäfte besser geeignet. Welche Aufnahme wird für den Spiralbohrer empfohlen? Der Spiralbohrer wird in Morsekegel-Aufnahmen gesteckt, was festen Sitz und sichere Kraftübertragung bei Ständerbohrmaschinen und ähnlichen Geräten gewährleistet. Wie beeinflusst der Spitzenwinkel 118° die Bohrung? Der Spitzenwinkel 118° erleichtert das Eindringen in weichere Materialien und verbessert die Zentrierung auf gewölbten Oberflächen, was bei vielen Metallanwendungen vorteilhaft ist.
46mm Spiralbohrer, 118° Spitzenwinkel, HSS, MK Schaft, gefräst, DIN 345 - MetavCUT
Die Kombination aus HSS, gefräster Spiralnut und Morsekegel sorgt für präzise Bohrbilder, hohe Standzeit und sichere Kraftübertragung; bei Bedarf unterstützt die technische Beratung von Metav beim Einsatz. Bestellen Sie den Bohrer direkt über Metav oder kontaktieren Sie unsere Fachberatung für Detailfragen. Spiralbohrer von MetavCUT (HSS, Morsekegel, DIN 345) Der Spiralbohrer ist ein gefräster HSS-Bohrer für das zuverlässige Bohren in Stahl, Gusseisen und Neusilber mit hoher Rundlaufgenauigkeit und langlebiger Schneide. Großer Durchmesser 46 mm für schwere Anwendungen Material HSS für hohe Festigkeit und Zähigkeit Gefräste Spiralnut für präzisen Bohrfortschritt Morsekegelschaft für sichere Spannkraft in Ständerbohrmaschinen DIN 345 Norm – Industrielle Kompatibilität Langlebigkeit durch HSS und gefräste Spiralnut Bei der Fertigung wurde HSS verwendet, das hohe Zähigkeit und Verschleißfestigkeit verbindet. Die gefräste Spiralnut liefert scharfe, definierte Kanten, was die Standzeit verlängert und den Bohrfortschritt verbessert. Anwender profitieren von weniger Nacharbeit und konstanteren Bohrbildern bei mittleren bis großen Bohrungen. Präzision und sichere Kraftübertragung dank Morsekegel Für stationäre Maschinen bietet der Morsekegel eine selbsthemmende Aufnahme, die hohe Drehmomente sicher überträgt. Das Ergebnis ist eine bessere Rundlaufgenauigkeit und reduziertes Schwingen bei großvolumigen Bohrungen. Dies macht das Werkzeug ideal für den Einsatz in Ständerbohrmaschinen und Reitstockanwendungen. Perfekt eingesetzt in schweren Metallarbeiten Der Bohrer wurde für den Einsatz in Stahl, Stahlguss und Gusseisen konstruiert und entspricht der DIN 345. Bei großen Durchmessern empfiehlt sich die Nutzung massiver, gekühlter Maschinen mit konstanter Kühlschmierstoffzufuhr, um optimale Standzeiten zu erreichen und thermische Belastung zu reduzieren. Anwendungstipps für saubere Ergebnisse Vorbohren und mehrstufiges Aufbohren erhöht die Prozesssicherheit bei tiefen Bohrungen; Kühlung und moderater Vorschub verhindern Überhitzung. Der Spiralbohrer erzielt die beste Leistung, wenn die Vorschub- und Drehzahlwerte an Material und Durchmesser angepasst werden. Für lange Lebensdauer regelmäßig schärfen lassen. Zielgruppe und Einsatzbereiche Entwickelt für Werkstätten, Instandhaltung und Maschinenbau, liefert das Werkzeug Wirtschaftlichkeit durch weniger Nacharbeit und langlebige Kanten. Anwender, die auf präzise Bohrbilder und robuste Handhabung angewiesen sind, finden hier ein verlässliches Werkzeug für anspruchsvolle Metallarbeiten. Empfehlen Sie den Spiralbohrer von MetavCUT mit gefräster Spiralnut und Morsekegelschaft für präzise, langlebige Bohrungen; bei Fragen steht Metav per eMail info@metav-werkzeuge.com oder Telefon +49 2822 7131930 zur Verfügung. Produktmerkmale Bezeichnung: Spiralbohrer Hersteller: MetavCUT Serie: Standard Line Norm: DIN 345 SKU: 51460-FDA Fakten Durchmesser: 46 mm Gesamtlänge: 364 mm Spirallänge: 215 mm Spitzenwinkel: 118° Verpackungseinheit: 1 Besonderheiten Material: HSS Ausführung: Gefräst (präzisere Geometrie, höhere Standzeit) Schaftausführung: Morsekegel (MK) — selbsthemmend, für Ständerbohrmaschinen Farbe: schwarz FAQ Für welche Materialien eignet sich der Bohrer? Der Spiralbohrer von MetavCUT (HSS, DIN 345, SKU 51460-FDA) eignet sich für legierten und unlegierten Stahl, Grauguss, Temperguss, Sphäroguss, Sintereisen und Neusilber. Kann der Bohrer in handgeführten Maschinen verwendet werden? Bei 46 mm Durchmesser wird die Nutzung in stationären Maschinen empfohlen; der Bohrer von MetavCUT (Standard Line, SKU 51460-FDA) ist für Ständerbohrmaschinen mit Morsekegelausnahme konzipiert. Wie wirkt sich die gefräste Spiralnut aus? Die gefräste Spiralnut sorgt für scharfe Flanken und bessere Spanabfuhr, was zu höherer Standzeit und gleichmäßigeren Bohrbildern beim Bohrer von MetavCUT führt. Welche Spitzengeometrie ist vorhanden und was bedeutet das? Mit einem Spitzenwinkel von 118° dringt der Bohrer leichter in weichere Bereiche ein und zentriert zuverlässig; dies ist vorteilhaft bei gewölbten oder weniger planaren Oberflächen. Wie sollte Kühlung und Vorschub gewählt werden? Moderate Vorschubwerte und kontinuierliche Kühlschmierstoffzufuhr verlängern die Lebensdauer; bei großen Durchmessern empfiehlt Metav die Anpassung der Schnittwerte an das Werkstofflager und die Maschinenkapazität.
46mm Spiralbohrer, HSS rollgewalzt, 118° Spitzenwinkel, Morsekegel, DIN 345 - MetavCUT
Die Kombination aus HSS-Material, rollgewalzter Fertigung und dem Morsekegel-Schaft sorgt für hohe Zähigkeit, sichere Spannaufnahme und zuverlässige Performance bei metallischen Werkstoffen; profitieren Sie von hoher Bruchsicherheit und einfacher Handhabung bei stationären Bohrprozessen. Bestellen Sie den Spiralbohrer direkt über Metav oder kontaktieren Sie unsere Beratung bei offenen Fragen. Spiralbohrer — HSS-Spiralbohrer von MetavCUT Der Spiralbohrer aus der Standard Line ist ein rollgewalzter HSS-Bohrer mit Morsekegel-Schaft, entwickelt für robuste Bohrarbeiten in Stahl, Guss und NE-Metallen. Spiralbohrer von MetavCUT Standard Line HSS-Material für hohe Schnittfestigkeit Morsekegel-Schaft für sichere Spannaufnahme Rollgewalzte Ausführung, extra zäh und bruchsicher Spitzenwinkel 118° für einfache Zentrierung Zähigkeit und Lebensdauer für anspruchsvolle Metallarbeiten Durch die rollgewalzte Herstellungsweise bietet dieser Bohrer eine erhöhte Zähigkeit, die das Bruchrisiko bei kleineren Durchmessern deutlich reduziert. Die Fertigung aus HSS sorgt für gute Warmfestigkeit und erlaubt den Einsatz bei legiertem und unlegiertem Stahl sowie bei Gusseisen und Nichteisenmetallen. Vorteil für Anwender: Längere Standzeiten bei stoßartigen Vorschubbedingungen und geringere Ausfallraten in der Produktion. Sichere Aufnahme und hohe Kraftübertragung durch Morsekegel Der konische Morsekegel-Schaft ermöglicht eine selbsthemmende, formschlüssige Aufnahme in stationären Maschinen wie Ständerbohrmaschinen oder Reitstock. Das Resultat ist eine kraftvolle Drehmomentübertragung ohne Schlupf und eine präzise Ausrichtung des Bohrers. Für Anwendungen mit hohem Drehmoment und stabiler Maschinenbasis ist diese Verbindung die geeignete Wahl. Einsatzbereich und Empfehlungen für große Durchmesser Mit einem Durchmesser von 46 mm fällt der Bohrer in den Bereich für größere Bohrungen, der robuste Maschinen und gegebenenfalls schrittweises Aufbohren erfordert. Empfohlen wird ein mehrstufiges Vorgehen beim Aufbohren, um die Querschneide zu entlasten und Späne sicher abzuleiten. Diese Arbeitsweise schützt das Werkzeug und sorgt für bessere Maßhaltigkeit bei tiefen Bohrungen. Praktische Hinweise zu Spitzenwinkel und Materialwahl Der Spitzenwinkel 118° erleichtert das Zentrieren und ist vorteilhaft bei vielen Metallen und allgemeinen Anwendungen; für sehr harte oder gehärtete Werkstoffe können flachere Winkel erforderlich sein. Beim Einsatz in Stählen bis ca. 900 N/mm² liefert der Bohrer solide Ergebnisse; für besonders harte Serien oder hohe Präzision empfiehlt sich vorab eine Maschineneinstellung auf passende Schnittgeschwindigkeit und Kühlschmierstoffzufuhr. Empfehlung: Den MetavCUT Spiralbohrer aus der Standard Line wählen, wenn Zähigkeit, sichere Morsekegel-Aufnahme und zuverlässige Performance bei Metallbohrungen gefragt sind — bei Bedarf technische Rückfragen an info@metav-werkzeuge.com oder telefonisch unter +49 2822 7131930 klären. Produktmerkmale Artikelnummer: 54460-FDA Marke: MetavCUT Bezeichnung: Spiralbohrer Serie: Standard Line Norm: DIN 345 Fakten Durchmesser: 46 mm Gesamtlänge: 364 mm Spirallänge: 215 mm Spitzenwinkel: 118° Verpackungseinheit: 1 Besonderheiten Material: HSS Ausführung: rollgewalzt Schaft: Morsekegel (MK) — konischer Schaft, hohe Selbsthemmung Farbe: schwarz Anwendung: Bohrer für Metall Geeignet für: Stahl bis ca. 900 N/mm², Grauguss, Temperguss, Sphäroguss, Sintereisen, Neusilber FAQ Für welche Materialien ist der Spiralbohrer geeignet? Der MetavCUT Spiralbohrer (Standard Line, SKU 54460-FDA) ist ausgelegt für Stahl bis ca. 900 N/mm², Gusseisen, Nichteisenmetalle und Kunststoffe; bei sehr harten Werkstoffen sind spezielle Werkzeuge zu prüfen. Welche Vorteile bietet die rollgewalzte Ausführung? Rollgewalzte Bohrer sind zäher und zeigen geringeres Bruchrisiko bei stoßartiger Belastung; der MetavCUT Spiralbohrer nutzt diese Fertigung, um die Standzeit unter typischen Betriebsbedingungen zu erhöhen. Ist der Morsekegel-Schaft mit Ständerbohrmaschinen kompatibel? Ja, der Morsekegel am Schaft ist für die direkte Aufnahme in passende Kegelaufnahmen von Ständerbohrmaschinen und Drehmaschinen gedacht und gewährleistet eine sichere Kraftübertragung. Brauche ich Vorbohrungen beim Durchmesser 46 mm? Für große Durchmesser wie 46 mm wird ein mehrstufiges Aufbohren empfohlen, um die Querschneide zu entlasten und die Spänesituation zu verbessern. Wie beeinflusst der Spitzenwinkel das Bohrergebnis? Der Spitzenwinkel 118° erleichtert das Eindringen und Zentrieren bei vielen Metallen; für gehärtete Werkstoffe kann ein flacherer Winkel vorteilhafter sein.
47,5mm Spiralbohrer rollgewalzt, HSS, 118° Spitzenwinkel, Morsekegel, schwarz, 215mm Spirallänge - MetavCUT
Der rollgewalzte Spiralbohrer kombiniert HSS-Zähigkeit mit robuster Morsekegelausführung und erfüllt die DIN 345 für anspruchsvolle Metallbearbeitung. Nutzen Sie die Kombination aus hoher Zähigkeit, sicherem Sitz und passender Spitze für zuverlässige Bohrungen; bestellen Sie den Spiralbohrer direkt über Metav oder fragen Sie unsere Beratung bei Bedarf an. Spiralbohrer von MetavCUT — HSS Spiralbohrer (DIN 345) Der Spiralbohrer von MetavCUT ist ein rollgewalzter HSS-Bohrer für schwere Metallbearbeitung mit Morsekegelschaft und vielseitigen Einsatzmöglichkeiten. Rollgewalzte Fertigung für hohe Zähigkeit Morsekegelschaft für festen Sitz und hohes Drehmoment Geeignet für Stahl bis ca. 900 N/mm² 47,5 mm Durchmesser für große Bohrungen DIN 345 Standard Line, HSS Material Robuste Werkstoffwahl und Fertigungsart für standhafte Bohrungen Der HSS-Werkstoff in Verbindung mit der Rollgewalzten Fertigung sorgt für erhöhte Zähigkeit und Bruchsicherheit bei belastenden Einsätzen. Beim rollgewalzten Verfahren wird der Rundstab in Form gebracht, was die Elastizität des Werkstoffs erhöht und den Bohrer widerstandsfähiger gegen plötzliche Biegebeanspruchung macht. Dieser Vorteil zeigt sich besonders bei großvolumigen Bohrungen, wo Stabilität und Dauerhaltigkeit im Vordergrund stehen. Einsatzgebiet: Stationäre Maschinen und schwere Projekte Mit einem Durchmesser von 47,5 mm zählt der Bohrer zum Großen Bereich und eignet sich für stationäre Industriemaschinen und schwere Stahlbauprojekte. Die Ausführung mit Morsekegel empfiehlt den Einsatz in Ständerbohrmaschinen und ähnlichen Aufnahmen, die hohen Drehmomentbedarf abstützen. Für Bohrungen in diesem Durchmesserbereich wird mehrstufiges Aufbohren empfohlen, um die Spanabfuhr zu gewährleisten und die Standzeit zu erhöhen. Morsekegelaufnahme und Spitzenwinkel für sicheren Sitz und zuverlässiges Anbohren Die Morsekegel-Schaft bietet Selbsthemmung und hohe Kraftübertragung, was das Risiko von Verrutschen reduziert und gleichmäßige Bohrergebnisse unterstützt. Der 118° Spitzenwinkel ist ein Standardmaß, das gutes Eindringen und Zentrierverhalten bei vielen Metallen liefert; für sehr harte Werkstoffe kann ein kleinerer Winkel die Zentrierung erleichtern. Die Kombination aus korrekter Aufnahme und angepasstem Spitzenwinkel verringert Vibration und erhöht die Maßgenauigkeit. Praxis-Tipps für effiziente Bearbeitung und längere Standzeiten Bei großen Bohrdurchmessern ist eine stufenweise Vorgehensweise ratsam: Vorbohren, Zwischenschritte und dann das Zielmaß, um die Belastung des Werkzeugs zu reduzieren. Kühlung und geeigneter Vorschub verbessern Spanabfuhr und Standzeit; die rollgewalzte Ausführung verlangt keine extrem hohe Rundlaufgenauigkeit der Spindel, profitiert aber von stabiler Maschine und gleichmäßigem Vorschub. So bleiben Schnittqualität und Lebensdauer konstant hoch. Für schwere Metallbohrungen empfehlen wir den MetavCUT Spiralbohrer aus der Standard Line; Bestellung und technische Rückfragen per eMail info@metav-werkzeuge.com oder Telefon +49 2822 7131930 Detailspezifikationen Artikelnummer: 54475-FDA Marke: MetavCUT Serie: Standard Line Bezeichnung: Spiralbohrer Zahlen Durchmesser: 47,5 mm Gesamtlänge: 364 mm Spirallänge: 215 mm Spitzenwinkel: 118° Verpackungseinheit: 1 St. Besonderheiten Ausführung: rollgewalzt Material: HSS Schaft: Morsekegel Norm: DIN 345 Farbe: Schwarz Geeignet für: Stahl bis ca. 900 N/mm²; Grauguss; Temperguss; Sphäroguss; Sintereisen; Neusilber; Nichteisenmetalle; Kunststoffe FAQ Für welche Materialien eignet sich der Spiralbohrer von MetavCUT am besten? Der Spiralbohrer von MetavCUT (Standard Line, SKU 54475-FDA) ist ausgelegt für Stahl bis ca. 900 N/mm², Gusswerkstoffe, Nichteisenmetalle und Kunststoffe; bei sehr zähen Werkstoffen sind passende Bearbeitungsparameter und Kühlung zu beachten. Kann der Spiralbohrer mit einer Morsekegelaufnahme in jeder Ständerbohrmaschine verwendet werden? Ja, die Morsekegel-Schaft ermöglicht den Einsatz in passenden Bohrmaschinennuten; die Aufnahme sorgt für festen Sitz und hohe Drehmomentübertragung, wie beim MetavCUT Spiralbohrer in der Standard Line vorgesehen. Ist die rollgewalzte Fertigung ein Vorteil oder Nachteil für Maßhaltigkeit? Die rollgewalzte Fertigung erhöht die Zähigkeit und Bruchsicherheit des MetavCUT Spiralbohrers, kann jedoch gegenüber geschliffenen Bohrern eine geringere Rundlaufgenauigkeit aufweisen; für grobe und schwere Anwendungen ist dieser Kompromiss häufig vorteilhaft. Welche Vorgehensweise wird für Bohrungen mit 47,5 mm Durchmesser empfohlen? Für Bohrungen dieses Durchmessers empfiehlt sich mehrstufiges Aufbohren mit Zwischenschritten zur Entlastung der Querschneide und besseren Spanabfuhr; das reduziert Werkzeugverschleiß und verbessert die Schnittqualität. Welches Spitzenwinkel-Verhalten bietet der Spiralbohrer und wann ist 118° optimal? Der 118° Spitzenwinkel des MetavCUT Spiralbohrers ermöglicht gutes Eindringen und Zentrieren bei vielen Materialien; dieser Winkel ist besonders für weichere bis mittelharte Werkstoffe ideal, bei sehr harten Werkstoffen kann ein kleinerer Winkel sinnvoll sein.
Why carbide indexable inserts remain the go-to choice
Carbide indexable inserts are the most widely used and versatile cutting inserts in machining. Manufactured from a sintered mixture of hard particles such as tungsten carbide and a metallic binder like cobalt, these inserts form the actual cutting edge on toolholders including milling cutters, turning inserts and drills. Synonyms used here: carbide cutting inserts, indexable carbide inserts.
How they perform under coolant and load
As the cutting element, carbide indexable inserts enable economic and precise machining across a broad spectrum of materials, from soft non‑ferrous metals to high‑strength steels. In tool systems without internal cooling, heat generated at the cutting zone is normally removed by external machine nozzles using coolant, which is adequate for most standard tasks, open contours and easily accessible components. For deep holes, heavy roughing or when working with materials that generate high temperatures such as stainless steel or titanium alloys, the use of internal cooling is essential: coolant is delivered through internal channels in the toolholder directly to the cutting edge under pressure to prevent thermal overload, optimise chip formation and extend insert life.
Key performance gains you can expect
- increased tool life through the high wear resistance and balanced toughness of tungsten carbide inserts
- consistent chip control and surface finish when coolant is delivered precisely via internal channels
- reduced machine downtime thanks to easy indexability and fast insert changes on compatible toolholders
- broad material compatibility, from soft non‑ferrous metals to hardened steels, enabling fewer tool variants in stock
- economic productivity by combining long stand life with repeatable cutting performance
Metav as your precision partner
Metav stands for the democratisation of precision. With decades of expertise and a catalogue that spans from high‑precision measuring instruments to full workshop equipment, Metav acts as a reliable quality filter for the European market from its Emmerich location. Over 48,000 customers trust Metav’s range and service; the breadth of more than 250,000 products helps reduce supplier complexity while ensuring consistent supply and product quality for industry and trade.
In brief: carbide indexable inserts at a glance
Carbide indexable inserts deliver the necessary balance of extreme wear resistance and mechanical toughness for versatile, cost‑efficient machining. Used with appropriate coolant strategy—external coolant for general work and internal cooling for demanding, deep or heat‑intensive operations—they are a cornerstone of modern metalcutting.
FAQ
What are carbide indexable inserts made of?
Carbide indexable inserts are manufactured from a sintered mixture of hard particles such as tungsten carbide and a metallic binder like cobalt, producing a cutting material that combines high wear resistance with the toughness needed to resist mechanical shock.
When is internal cooling necessary for carbide cutting inserts?
Internal cooling becomes necessary for deep hole drilling, heavy roughing and when machining materials that generate significant heat, such as stainless steel or titanium alloys. Internal cooling channels in the toolholder deliver coolant directly to the cutting edge to prevent thermal overload and improve chip breakage.
Can indexable carbide inserts be used without internal cooling?
Yes. For most standard applications, open contours and well‑accessible components, external coolant supplied by machine nozzles is sufficient, as tungsten carbide is more tolerant of moderate temperature fluctuations than some alternative materials.
How do carbide indexable inserts contribute to production efficiency?
By offering long tool life, stable cutting performance and quick indexability on compatible toolholders, indexable carbide inserts help reduce downtime, simplify tool inventories and maintain consistent part quality across varying materials.
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