Vollbohrer für effizientes Tiefbohren in Massivwerkstoff
Vollbohrer ermöglichen das direkte Einbringen von Bohrungen in Massivwerkstoff und sparen durch den Einsatz auf Drehmaschinen und Bearbeitungszentren wertvolle Prozesszeit, indem sie große Materialvolumina in einem Arbeitsgang abtragen; dabei bietet die Variante mit Innenkühlung die notwendige Kühlmittelzufuhr, um hohe Reibungswärme abzuführen und Späne sicher aus dem Bohrloch zu spülen, während Ausführungen ohne Innenkühlung nur für sehr kurze Bohrtiefen und leicht zerspanbare Materialien geeignet sind; als Synonyme gelten Massivbohrer und Vollkernbohrer, die in der Zerspanung vor allem durch ihre Standzeit und Prozesssicherheit überzeugen.
52mm Solid Driller 156mm Cutting Length, 68mm Shank Length - Teknik Makina
Take advantage of the combination of robust clamping, long cutting reach and insert compatibility for reliable hole production; the stable 52 mm diameter and 156 mm cutting length ensure consistent performance in serial drilling. Order the U205TM directly via Metav Werkzeuge or ask our consultants if needed. Vollbohrer U205TM — indexable-insert drill body with 52 mm diameter and 156 mm cutting length by Teknik Makina The Vollbohrer U205TM is a drill body intended for heavy-duty machining where secure clamping and exchangeable cutting edges reduce downtime. 52 mm diameter for deep holes 156 mm cutting length for extended reach 40 mm shank diameter for stable clamping Compatible with WCM- 0804 inserts by Korloy Accurate holes with stable geometry and long cutting reach The U205TM combines a 52 mm nominal bore with a 156 mm cutting length, giving machining operations a clear advantage where repeatable hole geometry is required. The substantial 40 mm shank provides a rigid connection to the holder, which reduces runout and vibration; this results in better surface quality and longer insert life. For production environments, the measurable benefit is fewer reworks and predictable toolwear, because the drill body maintains alignment over longer cycles. Technical teams can therefore rely on consistent centre-to-centre accuracy when the holder and machine spindle meet the specified clamp and runout tolerances. Fast indexable-insert changes and reduced operating costs Designed to accept the WCM- 0804 insert family (supplier: Korloy), the tool body supports economical interchange of cutting edges without removing the entire tool from the spindle. The indexable system lowers hourly tooling costs: worn inserts are replaced quickly and the body can remain in the machine, limiting downtime. The 271 mm overall length and 68 mm shank engagement allow secure mounting in extended-reach setups while keeping the cutting geometry accessible. For process planners this means easier inventory control — only inserts need frequent replenishment — and improved uptime for batch drilling or repair work. Robust construction for demanding workshop and production use With a mass of 2.655 kg, this drill body is built for duty rather than light trimming tasks: the weight contributes to damping and steady cutting under load. The overall design supports stable cutting conditions and helps to avoid chatter in longer-hole drilling applications. The U205TM is suitable where repeatability and mechanical stability are priorities; because it accepts standard WCM- 0804 inserts from Korloy, it integrates into existing tooling strategies without complex adaptation. If further specification or machine-matching information is required, technical reference data and holder compatibility should be checked to ensure the best-fit clamping system. Contact Metav Werkzeuge today for application-specific advice on the Teknik Makina U205TM drill body, availability and matching insert recommendations — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: U205TM Manufacturer: Teknik Makina Product designation: Vollbohrer Facts Diameter: 52 mm Cutting length: 156 mm Shank diameter: 40 mm Shank engagement length: 68 mm Overall length: 271 mm Weight: 2.655 kg Special features Compatible inserts: WCM- 0804 Recommended insert supplier: Korloy Indexable-insert solution for economical edge changes FAQ Which inserts fit this drill body? The U205TM accepts WCM- 0804 inserts; Korloy is listed as the matching insert supplier for this drill body by Teknik Makina. What are the key dimensions to check for tool mounting? Check the 40 mm shank diameter and the 68 mm shank engagement length for holder compatibility with the U205TM drill body. What is the cutting reach of this tool? The tool provides a 156 mm cutting length with an overall tool length of 271 mm, offering extended reach for deeper hole machining. How heavy is the drill body and why does that matter? The U205TM weighs 2.655 kg; the mass contributes to damping and improved stability during cutting, which supports better surface finish and insert life. Can the drill body be used with existing Korloy insert stock? Yes, the U205TM is specified for WCM- 0804 inserts from Korloy, allowing integration with compatible insert inventories Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
53mm Solid Carbide Through Drill 159mm Cutting Length, 40mm Shank - Teknik Makina
Take advantage of the combination of robust design, long cutting reach and easy insert interchangeability for reliable performance in series drilling. The large 53 mm diameter and 159 mm cutting length deliver consistent hole quality while the 40 mm shank ensures secure clamping. Order the solid drill directly via Metav Werkzeuge or ask our consultants for application guidance. Solid Drill U207TM by Teknik Cutting Tools — 53 mm diameter, 274 mm overall length Solid Drill U207TM is a heavy-duty indexable drilling tool designed for stable, repeatable holemaking in workshop and light industrial production environments 53 mm cutting diameter 159 mm cutting length 40 mm shank diameter Compatible with Korloy WCM‑0804 inserts Consistent hole quality for production environments The U207TM is engineered to combine a long cutting reach with dimensional stability. The 53 mm nominal diameter and 159 mm cutting length allow deep-hole capability without compromising concentricity, translating into fewer reworks and higher throughput. The tool’s geometry is selected to reduce vibration and maintain repeatable accuracy across runs, which benefits batch and series production where consistent hole size is critical. For technicians less familiar with tooling jargon: longer cutting length means fewer tool changes when producing deeper holes. Insert system that reduces downtime and tooling cost Designed for use with WCM‑0804 indexable inserts from Korloy, the tool provides controlled chip formation and fast insert replacement. Using an insert system lowers per‑hole tooling cost compared with single‑piece cutters and allows quick top‑ups during shift changes. The compatibility with a widely available insert type means the spare parts flow is straightforward, supporting uninterrupted production. Clear seating and positive clamping of the insert pocket contribute to predictable cutting performance and straightforward maintenance. Secure clamping and balanced dimensions for drill stability The substantial 40 mm shank and 274 mm overall length deliver both clamp security and the reach required for many component designs. The shaft dimensions are chosen to work with standard toolholders while offering sufficient mass to damp cutting forces; the tool’s 2.74 kg mass reflects that balance. Operators will notice fewer chatter marks and improved surface finish where tool rigidity is essential. For workshop planners, this means fewer rejects and a more efficient machining sequence without needing dedicated fixturing changes. Contact Metav Werkzeuge in Emmerich for tailored application advice and stock availability of the Teknik Cutting Tools Solid Drill U207TM. Technical data Article number: U207TM Designation: Vollbohrer (solid drill) Manufacturer: Teknik Makina Diameter: 53 mm Overall length: 274 mm Cutting length: 159 mm Shank diameter: 40 mm Shank length: 68 mm Weight: 2.74 kg Compatible insert type: WCM- 0804 Compatible insert manufacturer: Korloy Facts Diameter: 53 mm Overall length: 274 mm Cutting length: 159 mm Shank diameter: 40 mm Shank length: 68 mm Weight: 2.74 kg Special features Indexable insert system Insert designation WCM‑0804 Compatible with Korloy inserts Robust shank for secure clamping FAQ What materials is this drill suitable for? The Solid Drill U207TM is intended for general-purpose drilling in common engineering materials; compatibility with specific alloys depends on insert grade and cutting data rather than the tool body itself. Which inserts are used with this tool? This drill accepts WCM‑0804 indexable inserts; Korloy grades are a standard match for typical steel and cast applications. How does the shank diameter affect performance? A 40 mm shank provides improved clamping stability and vibration damping, which helps the tool maintain hole accuracy during deeper cuts. Can the cutting length be changed or extended? The tool’s 159 mm cutting length is fixed by design; changing reach requires a different tool type or a toolholder solution with extended reach while observing rigidity limits. Is the U207TM suitable for series production? Yes. The combination of a 53 mm diameter, long cutting length and an indexable insert system makes the U207TM well suited to repetitive production where fast insert changes and consistent hole quality are priorities. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
54mm Solid Carbide Gun Drilling Tool 162mm Cutting Length, 40mm Shank - Teknik Makina
Take advantage of the combination of high cutting capacity, precise insert compatibility and secure shank mounting for uninterrupted production. Order the drill body directly via Metav Werkzeuge or consult our technical team for application-specific advice. Vollbohrer U209TM — indexable insert drill body with 54 mm diameter, Korloy WCM-0804 compatibility A robust indexable insert drill body, Vollbohrer U209TM, engineered for medium-deep holemaking in CNC machining and suitable for Korloy WCM-0804 inserts Indexable insert compatible WCM-0804 Large 54 mm diameter for deep holes 162 mm effective cutting length Robust 40 mm shank, secure mounting Increase throughput with consistent, repeatable holemaking This drill body is built for high productivity: the 54 mm nominal diameter combined with a 162 mm cutting length provides a balance between material removal and tool rigidity, enabling longer uninterrupted cycles on batch work. The design reduces the need for frequent tool changes and supports consistent hole quality, which in turn improves process stability and lowers per-part machining time. Using an indexable concept means cutting edges can be rotated or replaced rapidly, keeping spindle downtime to a minimum and maintaining a steady production flow. Fast insert replacement and reliable clamping for predictable results The modular concept accepts WCM-0804 inserts from Korloy, allowing straightforward replacement and familiar grades for different materials. A substantial 40 mm shank provides a secure connection to standard toolholders, improving runout behaviour and vibration damping during drilling. These factors reduce cycle variation and extend the service life of both inserts and the body, translating into measurable cost-efficiency for repetitive tasks. Clear mechanical interfaces simplify maintenance and spare-part planning for workshop managers. Practical dimensions and handling for workshop integration With an overall length of 277 mm and a body weight of 3.21 kg, the tool balances reach with manageable mass for handling and fixturing. The 162 mm cutting length supports medium-deep hole operations without resorting to specialist deep-hole equipment, while the 40 mm mounting diameter fits typical collets and holders used in production environments. The combination of familiar dimensions and indexable inserts makes this body straightforward to integrate into existing tool sets, reducing setup time and the complexity of inventory management. Trusted supply and application support for uninterrupted operations Supplied under the Teknik Cutting Tools line and stocked by Metav, the assembly benefits from a reliable European distribution channel. Metav’s service model focuses on predictable delivery, broad spare-part availability and application advice to match insert grades and feed/speed recommendations with the intended workpiece material. This support helps bridge the knowledge gap where insert grades and machining parameters determine final surface finish and hole tolerance. Discuss application specifics with Metav Werkzeuge for the Teknik Cutting Tools U209TM indexable insert drill body and arrange compatibility checks or reserve stock via info@metav-werkzeuge.com or +49 2822 7131930 Technical data SKU: U209TM Manufacturer: Teknik Cutting Tools Product: Indexable insert drill body (translated from Vollbohrer) Dimensions & core data Diameter: 54 mm Overall length: 277 mm Cutting length: 162 mm Shank diameter: 40 mm Shank length: 68 mm Weight: 3.21 kg Suitable inserts & compatibility Compatible inserts: WCM-0804 Recommended insert manufacturer: Korloy Manufacturer SKU reference: U209TM FAQ What inserts fit this drill body? The drill body is compatible with WCM-0804 indexable inserts; Korloy grades are commonly used with this holder for a wide range of applications. What are the main dimensions to consider for tool change and holder selection? Key values are 54 mm diameter, 162 mm cutting length, 277 mm overall length and a 40 mm shank; these determine holder choice and reach. Is the shank diameter suitable for standard toolholders? Yes, the 40 mm shank is intended for standard holders that accept that mounting diameter, providing stable clamping for precision drilling. How does insert replacement affect production downtime? Because the body uses indexable WCM-0804 inserts, edge changes are quick and repeatable, cutting downtime and maintaining consistent cycle times with minimal spindle idle time. Which brand manufactures this drill body and what is the SKU? The body is produced under Teknik Cutting Tools and listed as SKU U209TM for reference in ordering systems. Manufacturer / Responsible: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
55mm Solid Drill 165mm Cutting Length 280mm Overall Length, 40mm Shank - Teknik Makina
Robust drilling performance with a Ø55 mm cutting diameter and a secure 40 mm shank delivers reliable hole quality and process stability; the indexable concept using WCM-0804 inserts keeps downtime low. Order the U211TM directly via Metav Werkzeuge or ask our consultants for application advice. U211TM — Indexable insert drill, Ø55 mm, for WCM-0804 inserts (Teknik Makina) The U211TM is an indexable drill body designed for stable, high-precision holemaking in CNC machining where replaceable Korloy WCM-0804 inserts are preferred. Ø55 mm nominal diameter Compatible with Korloy WCM-0804 inserts 165 mm effective cutting length 40 mm robust shank diameter Reliable hole quality and process stability The design focuses on repeatable results in series production: a Ø55 mm nominal diameter combined with a 165 mm cutting length provides consistent engagement, while the mass and geometry of the tool body reduce vibration during cutting. This stability translates into fewer scrap parts and steadier cycle times, making the tool suitable where hole tolerance and surface finish matter. The indexable concept means only the cutting edges need attention, not the whole tool, which preserves machine uptime and supports tighter process control. Economical machining with indexable inserts Using WCM-0804 indexable inserts from Korloy enables quick edge changes and predictable machining costs. The insert-based approach separates cutting-edge wear from the tool body, so maintenance is limited to exchanging inserts and checking clamp integrity. Where cutting conditions vary, the system allows rapid adaptation by selecting insert grades or geometries without replacing the drill body, supporting cost-efficiency and operational flexibility in production environments. Rigidity, clamping and dimensional data for stable setup A 40 mm shank diameter and 68 mm shank length ensure secure clamping in standard toolholders, while the 280 mm overall length gives sufficient reach for many workpiece geometries. The tool’s 3.237 kg mass contributes to dampening of minor tool deflection under load, improving concentricity and hole roundness. These dimensional characteristics support robust setups on machining centres and reduce the risk of chatter when combined with appropriate holder and spindle rigidity. Practical setup pointers and lifecycle considerations For best results, match the holder and spindle clamping to the 40 mm shank and verify runout before production runs. Insert seating and torque of the clamping screws should be checked at regular intervals to maintain consistent cutting conditions. The modular nature of the design simplifies refurbishment: worn inserts are replaced quickly and the body inspected for damage, which helps extend overall tool service life and keeps the cutting process predictable. For application advice or to secure the U211TM for a specific CNC process, contact Metav Werkzeuge in Emmerich for tailored recommendations and prompt delivery coordination. Technical data Article number: U211TM Manufacturer: Teknik Makina Product type: Insert drill (indexable) ECLASS: 21180201 Facts Diameter: 55 mm Overall length: 280 mm Cutting length: 165 mm Shank diameter: 40 mm Shank length: 68 mm Weight: 3.237 kg Special features For WCM-0804 indexable inserts Compatible with Korloy insert geometry Indexable drill body for CNC drilling FAQ What insert type does this drill use? The drill accepts Korloy WCM-0804 indexable inserts; the U211TM is configured for that insert geometry. What are the key dimensions to check for holder compatibility? Verify the 40 mm shank diameter and 68 mm shank length to ensure correct clamping in the selected toolholder for the U211TM. Is the U211TM suitable for long-reach drilling? With an overall length of 280 mm, the tool provides moderate reach; stability depends on holder and spindle rigidity as well as clamping practice. How does the indexable design affect maintenance? The indexable design reduces downtime by allowing quick replacement of worn WCM-0804 inserts rather than replacing the entire tool body, simplifying maintenance cycles for the U211TM. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
8mm Solid Carbide Drill 18mm Cutting Length 42mm Shank Length, 68mm Overall - Teknik Makina
Take advantage of a compact, precisely engineered drill body that combines Ø 8 mm cutting capability with compatibility for XCMT 040104 indexable inserts; order via Metav Werkzeuge or consult the technical team for application-specific advice. Indexable Insert Drill Body (Vollbohrer) — Teknik Makina, Ø 8 mm, XCMT 040104 compatible A Indexable Insert Drill Body designed for precision holemaking in CNC and production environments, accepting XCMT 040104 indexable inserts and providing a compact 68 mm overall length for tight setups. Compatible with XCMT 040104 inserts Ø 8 mm cutting diameter 18 mm cutting length for stable engagement 12 mm shank for standard toolholders Precision drilling with controlled cutting engagement The tool body is engineered to support consistent hole quality by combining a defined 18 mm cutting length with a small cutting diameter of Ø 8 mm. This configuration reduces lateral deflection during machining and enables predictable chip formation when paired with the correct insert geometry. The use of indexable inserts such as XCMT 040104 means the cutting edge can be restored quickly by indexing or replacing the insert, so the tool holder remains in service longer and tool costs are concentrated on consumable inserts rather than entire cutters. Such a setup is especially helpful where repeatable hole tolerances are required across short to medium production runs. Stable clamping and compact dimensions for tight fixtures A 12 mm shank and a total length of 68 mm make the holder suitable for compact fixtures and tool magazines where space is limited. The specified 42 mm connection/holder engagement length ensures a secure fit in standard collets or holders, which helps maintain concentricity and reduce runout. This stability is crucial for drilling accuracy and surface finish when the tool is used in automatic cycles on CNC machines. By selecting a short, rigid tool body, machining centres can achieve higher spindle speeds and feeds within the limits of the chosen insert, improving cycle times without compromising precision. Cost efficiency through replaceable cutting edges Lightweight construction (approx. 0.056 kg) keeps handling and tool-change procedures straightforward while lowering inertial load during rapid tool changes. The principal economy comes from the use of indexable inserts: when the cutting edge degrades, only the insert need be replaced rather than the entire drill body, which reduces consumable expenditure and minimises machine downtime. Compatibility with inserts from established manufacturers simplifies procurement and inventory management and supports predictable running costs across repetitive operations. Practical applications and selection tips This indexable drill body is suited to production-oriented drilling tasks where repeatability and fast serviceability are priorities. It is intended for use with XCMT 040104 inserts from Korloy and is offered by Teknik Makina as a compact drilling solution for workshops and industrial toolrooms. When choosing the matching insert grade and geometry, consider the workpiece material and required surface finish; the holder delivers the mechanical stability needed for many common drilling scenarios in precision engineering and general manufacturing. Contact Metav Werkzeuge for tailored application advice and to order the Teknik Makina indexable insert drill body (SKU U08TM) directly — phone +49 2822 7131930 or eMail info@metav-werkzeuge.com Technical data Article number: U08TM Name: Indexable Insert Drill Body (Vollbohrer) Manufacturer: Teknik Makina Facts Diameter: 8 mm Cutting length: 18 mm Shank diameter: 12 mm Shank/holder engagement length: 42 mm Overall length: 68 mm Weight: 0.056 kg Special features For indexable inserts type XCMT 040104 Compatible with Korloy inserts Compact design for tight tool setups SKU: U08TM FAQ Which insert type does this drill body accept? The drill body is designed for XCMT 040104 indexable inserts; the designation is stated on the product data and aligns with common insert sizes for small-diameter drilling. What are the critical dimensions for toolholder selection? Key dimensions are a 12 mm shank diameter, 42 mm engagement length, and 68 mm overall length — these determine compatibility with collets and short toolholders. Is the tool suitable for automated tool changes in CNC machines? Yes, the compact form and standard shank size make the holder compatible with automated tool-change systems where short, rigid tools are preferred. How does the insert system affect running costs? Using indexable inserts concentrates wear on replaceable cutting edges; this reduces the need to replace complete drill bodies and simplifies stockkeeping for consumables. What is the product SKU and who supplies it? The SKU is U08TM and the tool is supplied by Teknik Makina as an indexable insert drill body. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
8mm Solid Drill for XC-- 040104 Indexable Inserts 18mm Cutting Length, 56mm Total Length - Teknik Makina
Benefit from the precision of an 8 mm indexable‑insert drill combined with a compact 56 mm overall length for reliable, space‑saving machining; order the tool directly via Metav Werkzeuge or consult our specialists for application advice. Solid Drill U044TM – 8 mm compact indexable‑insert drill (Teknik Makina) The Solid Drill U044TM is a compact indexable‑insert drilling solution designed for precise 8 mm holemaking in confined setups and machine tools; suitable where repeatable hole quality and fast insert changes are required. 8 mm diameter for standard holemaking Compatible with XC-- 040104 indexable inserts 56 mm overall length for compact setups Consistent hole quality through indexable insert technology The combination of a fixed tool body and indexable inserts ensures repeatable results without the need for regrinding a solid tip. With an 8 mm nominal diameter and compatibility with XC-- 040104 inserts, the design separates cutting geometry from the shank, allowing rapid restoration of cutting performance simply by replacing an insert. For production environments this means reduced machine downtime and a predictable tool lifecycle, which improves throughput planning and process stability. Simplified inventory and fast changeovers By using standardised inserts, workshops can minimise the variety of spare tools carried in stock. The tool accepts inserts from ISCAR, which are widely available and compatible with established grade and geometry choices. This modular approach reduces procurement complexity and, when paired with indexed inserts, shortens changeover times compared with integral drills — a clear advantage in high‑mix, low‑volume operations. Compact geometry for limited tool access The 56 mm overall length and 38 mm shank length make this drill well suited to machines with restricted turret or spindle clearance. The 18 mm cutting length provides sufficient engagement for many common through‑hole and short‑reach applications while keeping overhang low to reduce deflection. In practice this compact geometry helps maintain concentricity and radial accuracy on small workpieces or when working close to fixtures. Light handling, stable setup With a tool mass of approximately 0.056 kg, the assembly is easy to handle during tool changes and mounting, reducing ergonomic strain for operators and speeding up manual tool change procedures. The short overhang and modest weight contribute to stable running characteristics, improving surface finish and hole tolerances, particularly on smaller lathes and compact machining centres. Cost efficiency and predictable maintenance Using indexable inserts decouples consumable cost from the tool body: the body remains in service while only the inserts are replaced. This lowers long‑term tooling expenditure and simplifies maintenance planning. The replacement process is straightforward and can be completed without specialist equipment, yielding a cost‑efficient route to consistent cutting performance and predictable operating costs over many cycles. Application scope and selection advice This indexable‑insert solution is aimed at metalworking and precision workshop environments where short‑reach drilling and quick insert exchange are priorities. The tool suits operations that value repeatability, fast maintenance and compact tool geometry. When selecting grades and geometries for the U044TM, match insert specification to the workpiece material and cutting parameters recommended by the insert manufacturer to achieve optimum life and finish. Speak to Metav Werkzeuge for tailored application advice and secure the Teknik Makina U044TM with rapid dispatch from Emmerich; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: U044TM SKU: U044TM Label: 8mm Vollbohrer XC-- 040104 L56mm Facts Diameter: 8 mm Overall length: 56 mm Cutting length: 18 mm Shank length: 38 mm Weight: 0.056 kg eClass: 21180201 Special features Product type: Solid drill (Vollbohrer) For indexable inserts: XC-- 040104 Suitable insert brand: ISCAR Designation: for XC-- 040104 Indexable Inserts UID: U044TM FAQ Is the drill compatible with standard indexable inserts? The answer is yes — the tool is specified for XC-- 040104 indexable inserts and is compatible with inserts supplied by ISCAR; the U044TM accepts those insert geometries for fast replacement. What are the key dimensions to check for machine fit? Check the 56 mm overall length, 38 mm shank length and 8 mm diameter when verifying tool clearance and turret or spindle compatibility for the U044TM solid drill. How does insert replacement affect downtime? Insert replacement on this indexable‑insert drill is quick and does not require regrinding; the process reduces downtime compared with reconditioning integral drills and keeps the tool body in service. Can the tool be used for deep drilling? This tool features an 18 mm cutting length, so it is optimised for short‑reach holes and applications where limited overhang is preferred rather than deep bore drilling. Which workshop environments benefit most from this design? The U044TM is particularly suited to precision workshops and small machining centres where compact tool geometry, repeatable hole quality and fast insert changes are valued. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
8mm Solid Drill for XC-- 040104 Indexable Inserts L56mm, 18mm Cutting Length - Teknik Makina
Combine compact dimensions with reliable insert compatibility and straightforward mounting for efficient, repeatable drilling in production. The 8 mm drill body with a 56 mm overall length accepts XC-- 040104 indexable inserts and delivers a short, controllable cutting engagement; order directly via Metav Werkzeuge or consult our specialists for application-specific advice. U060TM 8 mm drill body — for XC-- 040104 indexable inserts, 56 mm overall length (Teknik Makina) An U060TM 8 mm drill body engineered to carry XC-- 040104 indexable inserts, providing a compact tooling solution for precision drilling in machining centres 8 mm diameter for accurate guidance Compatible with XC-- 040104 indexable inserts 56 mm overall length for compact tooling 38 mm shank length for secure mounting Consistent, repeatable holemaking that preserves process stability The compact tool geometry is designed for stable chip formation and predictable tool life. With an 8 mm nominal diameter and an 18 mm cutting length, the body limits overhang and reduces deflection, which supports tighter tolerances and improved first-pass accuracy. This configuration is particularly beneficial in high-mix production where repeatability matters: shorter cutting engagement reduces vibration and makes clamping forces more predictable, which in turn lowers scrap rates and machine rework. Fast changeovers and rigid mounting to keep cycle times low A substantial 38 mm shank length ensures a secure fit in standard tool holders and reduces the need for repeated adjustments. The light overall weight (about 0.056 kg) and compact 56 mm overall length help to keep the centre of mass close to the spindle, improving balance and contributing to faster tool changes in automated setups. The result is reduced downtime and a simpler set-up routine, allowing machining centres to return to production more quickly after maintenance or tool replacement. Indexable inserts deliver flexibility and lower operating costs Designed for indexable inserts, the body accepts the XC-- 040104 insert family so that only the cutting insert is replaced when wear occurs, not the entire tool. This approach reduces consumable costs and minimises inventory complexity compared with solid-carbide alternatives. The compatibility with Ceratizit-specified inserts allows easy sourcing of replacement cutters and supports consistent cutting performance across batches — a practical choice where predictable economics and rapid return-to-cut are priorities. Reliable supply and integration into workshop workflows Manufactured by Teknik Makina and distributed through Metav’s network, the tool body integrates into established procurement and workshop processes. Metav’s logistics and selection reduce supplier overhead and ensure access to matching inserts and holders, helping to maintain production continuity. For buyers seeking a compact, insert-based drilling solution that balances precision and operational economy, this configuration aligns well with modern machining workflows and tool-management systems. For application advice or to secure the Teknik Makina U060TM drill body through Metav Werkzeuge, contact Metav Werkzeuge for tailored recommendations and ordering assistance via info@metav-werkzeuge.com or +49 2822 7131930. Technical data Article number: U060TM Label: 8mm Vollbohrer XC-- 040104 L56mm Product type: Indexable insert drill body Eclass: 21180201 Specifications Diameter: 8 mm Overall length: 56 mm Cutting length: 18 mm Shank length: 38 mm Weight: 0.056 kg Compatibility / Features Compatible inserts: XC-- 040104 Compatible insert manufacturer: Ceratizit Manufacturer: Teknik Makina SKU/UID: U060TM FAQ Which inserts fit this drill body? The body is designed to accept XC-- 040104 indexable inserts; replacements from Ceratizit that conform to that designation are suitable for the U060TM tool body. What are the overall and cutting lengths? Overall length is 56 mm and the cutting length is 18 mm, values which limit overhang and control cutting engagement for improved hole accuracy. Is the shank suitable for standard tool holders? The 38 mm shank length provides a secure clamping length for common holders and reduces the need for extended clamping adapters in compact setups. Can this tool be used across different CNC machines? The body is intended for indexable-insert drilling operations in machining centres and can be integrated where holder interfaces match the tool shank and rigidity requirements. What is the advantage of using an insert body versus a solid drill? Indexable systems allow replacement of only the worn insert, lowering consumable costs and enabling rapid changeovers compared with replacing whole solid-carbide drills. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
Adaptor for Indexable Drill - Teknik Makina
Characteristics: Order Number: UA12TM Item: Adaptor for Indexable Drill usable with Brand: Teknik Makina Metric Information: Total length: 47mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Schnellere Fertigung durch präzise Vollbohrer für industrielle Bearbeitungen
Vollbohrer, auch bekannt als Massivbohrer oder Durchgangsbohrer, sind speziell entwickelte Zerspanungswerkzeuge zum direkten Einbringen von Bohrungen in massives Werkstückmaterial. Sie werden bevorzugt auf Drehmaschinen und Bearbeitungszentren eingesetzt, um in einem einzigen Arbeitsgang große Materialvolumina wirtschaftlich abzutragen.
Effiziente Funktion und technischer Kontext für robuste Anwendungen
In der Praxis ermöglichen Vollbohrer das Bohren ohne vorheriges Zentrieren oder Vorbohren, wodurch Rüstzeiten reduziert werden. Bei Varianten ohne Innenkühlung wird der Kühlschmierstoff über externe Maschinendüsen zugeführt; diese Auslegung ist jedoch nur bei extrem kurzen Bohrtiefen und sehr leicht zerspanbaren Materialien geeignet, da produzierte Späne den Bohrkanal schnell verschließen können. Industrieller Standard sind Vollbohrer mit Innenkühlung: durch den Werkzeugkörper verlaufende Kanäle transportieren das Kühlmittel unter hohem Druck direkt an die Schneiden der Bohrerspitze. Dadurch werden Reibungswärme abgeführt und Spänemengen zuverlässig aus dem Bohrloch gespült, was ein Festklemmen, Riefenbildung und plötzliche Werkzeugbrüche effektiv verhindert.
Optimierte Produktion: Konkrete Vorteile für die Fertigung
- Reduzierte Rüstzeit durch Bohren in einem Arbeitsgang mit Vollbohrer oder Einstufenbohrer.
- Verbesserte Spanabfuhr dank innenliegender Kühlmittelkanäle, die die Standzeit verlängern.
- Minimiertes Bruchrisiko durch gezielte Kühlung und Druckspülung an der Bohrerspitze.
- Höhere Prozesssicherheit bei der Bearbeitung großer Materialvolumina auf Bearbeitungszentren.
- Anpassbar an Maschinentyp: Vollbohrer und Durchgangsbohrer sind für Drehmaschinen und Fräszentren verfügbar.
Metav als starker Partner für Beschaffung und Beratung
Metav fungiert als Qualitätsfilter und bietet mit Sitz in Emmerich ein lückenloses Sortiment für präzise Werkzeuge. Mit über 48.000 Kunden und mehr als 250.000 Produkten reduziert Metav die Lieferantenanzahl und liefert verlässlich an die Werkbank. Das Sortiment umfasst sorgfältig ausgewählte Vollbohrer, Massivbohrer und Durchgangsbohrer sowie Beratung zur richtigen Auslegung von Innenkühlung und Schneidengeometrie.
Kurz und prägnant: Wann Vollbohrer die beste Wahl sind
Für Anwendungen, in denen Bohren in einem Durchgang, sichere Spanabfuhr und maximale Prozesssicherheit gefordert sind, sind Vollbohrer die bevorzugte Lösung. Vollbohrer sowie die Varianten Massivbohrer und Durchgangsbohrer sorgen für effiziente, zuverlässige Bohrprozesse in der Serien- und Einzelfertigung.
FAQ
Was ist der Unterschied zwischen Vollbohrer mit Innenkühlung und ohne Innenkühlung?
Vollbohrer mit Innenkühlung führen das Kühlmittel durch Kanäle im Werkzeugkörper direkt an die Schneide und ermöglichen so effektive Wärmeabfuhr und Spantransport; Varianten ohne Innenkühlung werden von außen über Maschinendüsen gekühlt und eignen sich nur für sehr kurze Bohrtiefen und weiche Materialien.
Warum reduziert die Innenkühlung das Risiko von Werkzeugbruch bei Vollbohrern?
Die Innenkühlung führt das Kühlmittel unter hohem Druck an die Bohrerspitze, wodurch Reibungswärme reduziert und Späne aus dem Bohrloch gespült werden; dadurch werden Festklemmen und riefenbildung vermieden, was Werkzeugbrüche verhindert.
Auf welchen Maschinentypen werden Vollbohrer typischerweise eingesetzt?
Vollbohrer und ihre Synonyme Massivbohrer sowie Durchgangsbohrer werden hauptsächlich auf Drehmaschinen und Bearbeitungszentren eingesetzt, dort ermöglichen sie das wirtschaftliche Abtragen großer Materialmengen in einem Arbeitsgang.
Wie unterstützt Metav bei der Auswahl des passenden Vollbohrers?
Metav bietet ein umfangreiches Sortiment und fachkundige Beratung aus Emmerich; Kunden profitieren von Produktauswahl, technischen Informationen zur Innenkühlung und Empfehlungen für die passende Schneidengeometrie.
Fragen zu diesen Produkten??
Mit mehr als 30 Jahren Erfahrung beraten wir Sie gerne persönlich.
Tel.: +49 2822 7131930
Mail: info@metav-werkzeuge.com