TCMT 090202 NS9530 Wendeplatten - Tungaloy
Take advantage of the combination of a sharp cermet cutting edge, precise 60° triangular geometry, and ISO compatibility to achieve superior surface finishes in steel turning; order via Metav Werkzeuge or consult our technical team for application advice. TCMT 090202 NS9530 — ISO triangular indexable turning insert for finishing by Tungaloy The TCMT090202 NS9530 is an ISO triangular indexable insert designed for finishing operations in steel turning, providing a fine cutting edge and low cutting forces for continuous, small-depth cuts. ISO triangular insert TCMT 090202 NS9530 Uncoated cermet for superior surface finish Sharp cutting edge for low cutting forces Cylindrical hole with single-sided countersink Achieve consistent finishing results with a dedicated cermet grade This finishing grade is engineered around an uncoated cermet substrate that combines wear resistance with a keen, stable cutting edge. The result is reduced cutting forces and a markedly improved surface finish on steel components, especially in continuous cutting conditions and small depths of cut. For operators seeking predictable, repeatable results, the insert’s geometry supports stable cuts and minimises the need for subsequent polishing or rework. Easy integration with ISO holder systems and secure clamping Conforming to ISO standards, the insert integrates smoothly into established turning toolholders; compatibility is governed by form, clearance angle, tolerance class, mounting, size and thickness. Key dimensional details such as the 60° geometry, 0.2 mm corner radius and 2.38 mm plate thickness ensure reliable seating and consistent chip control. The cylindrical hole with a single-sided countersink (40°–60°) secures the insert with standard clamps and replacement screws, reducing setup time and enhancing process stability. When this finishing grade is the right choice for process optimisation Choose a cermet finishing grade when the priority is high surface quality at low cutting forces, for materials that respond well to continuous cuts. Compared with some coated grades, an uncoated cermet offers a sharper edge and lower tendency to built-up edge in finishing passes, which helps achieve tighter tolerances and superior part appearance. The single-sided chipbreaker suits applications where predictable chip formation and evacuation contribute directly to productivity and component quality. For precise finishing in steel turning, contact Metav Werkzeuge for tailored application advice or to request the Tungaloy TCMT 090202 NS9530 insert through our sales team at Metav Werkzeuge; email info@metav-werkzeuge.com or call +49 2822 7131930. Technical data Article number: 6998520-Tungaloy Manufacturer article number: 6998520 Manufacturer SKU: TUN6998520 Brand: Tungaloy Designation: TCMT090202 NS9530 Specifications Geometry: triangular, 60° Corner radius: 0.2 mm Clearance angle: 7° Plate thickness: 2.38 mm Plate size: 09 Hole: with hole — cylindrical hole + single-sided countersink (40°–60°) Materials & features Cutting material: uncoated cermet (NS9530) Chipbreaker: one-sided Typical use: turning — finishing passes on steel Model series: ISO indexable turning inserts System components: compatible holder or boring bar, clamp set and replacement screws FAQ Is this insert compatible with standard ISO triangular turning holders? The TCMT090202 NS9530 insert follows ISO geometry for triangular inserts and fits holders designed for a 60° TCMT 09 insert with the corresponding tolerance class and clamping arrangement. What materials is this grade best suited to machine? NS9530 is a finishing cermet grade optimised for steel; the TCMT090202 NS9530 delivers low cutting forces and high surface quality in continuous finishing cuts on steel. How does the uncoated cermet compare to coated carbide for finishing? An uncoated cermet like NS9530 offers a sharper edge and improved surface finish in finishing operations compared with many coated carbides, particularly where small depths of cut and continuous feeds are used. What clamping and hole specification does the insert require? The insert features a cylindrical hole with a single-sided countersink (40°–60°) and is intended to be secured with standard clamps and screws compatible with TCMT 09 geometry. When should the 0.2 mm corner radius be preferred? A 0.2 mm corner radius is recommended for fine finishing passes where a balance of edge strength and minimal tool mark is required to achieve the desired surface quality. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 AH725 Wendeplatten - Tungaloy
Take advantage of the combination of PVD-coated carbide durability, universal AH725 grade versatility and precise ISO geometry for reliable turning performance; order directly via Metav Werkzeuge or consult our specialists for application matching. TCMT 090204 AH725 indexable turning insert – triangular 60° form, PVD-coated carbide, Tungaloy TCMT090204 AH725 is an ISO-format indexable turning insert for general turning applications, offering a fracture-resistant grade for mixed-material production with stable chip control. *Universal AH725 grade, fracture-resistant *PVD-coated carbide for improved tool life *Triangular 60° ISO geometry for versatility *Single-sided chipbreaker with 0.4 mm radius Reliable process security for consistent turning results The PVD-coated carbide substrate and the AH725 grade combine to provide stable cutting behaviour in variable production environments. This insert is designed to reduce unexpected edge breakouts and to maintain dimensional consistency, which lowers scrap rates and increases first-pass yield. The ISO triangular form with a 60° included angle offers multiple cutting edges per insert and straightforward indexing, supporting faster tool changes and predictable setup times. By focusing on controlled chip formation and a robust cutting edge, the component helps secure repeatable cycle times and reduces downtime related to insert failure. Efficient versatility across steels and stainless steels Engineered as a universal solution, the grade suits machining of steel and stainless steels, making it a practical choice where material mixes occur. The single-sided chipbreaker is optimised for general-purpose turning and assists in producing manageable chips under a range of feeds and depths of cut, simplifying chip evacuation and reducing interference with workpiece finish. The combination of material and surface treatment helps preserve edge integrity when small tools or demanding process conditions are required, enabling reliable results without frequent grade changes. Simple integration, clear ergonomic benefits at the machine Compatibility is governed by the ISO designation, seating form and clamping interface rather than brand-specific features, so the insert fits holders and boring bars designed for ISO TCMT inserts when size, thickness and hole style match. The 0.4 mm corner radius and 2.38 mm thickness give a balance between edge strength and accessibility in turning profiles, while the cylindrical hole with single-side countersink (40°–60°) supports secure fastening and consistent clamping torque. These characteristics aid tool life predictability and lower the frequency of regrinding or replacement in routine production. Practical economic effects for the workshop Choosing a universal, robust insert reduces the need for multiple special grades, which simplifies inventory and purchasing. The combination of a durable substrate and PVD surface treatment contributes to extended cutting performance and fewer insert changes, resulting in lower tooling costs per component and more stable production throughput. For shops prioritising process security and straightforward tooling logistics, this insert represents a cost-effective component in an optimised turning toolset. For tailored application advice or availability of Tungaloy inserts, contact Metav Werkzeuge for a technical consultation and stock information at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: 6864985 Manufacturer SKU: TUN6864985 Brand: Tungaloy Designation: TCMT090204 AH725 Material: Hartmetall (carbide) Coating: PVD Key dimensions Insert size: 09 Thickness: 2.38 mm Corner radius: 0.4 mm Included angle: 60° Clearance (relief) angle: 7° Features and application Triangular insert, ISO TCMT form Cylindrical hole with single-side countersink (40°–60°) Single-sided chipbreaker Universal grade for steel and stainless steels Intended use: turning (external and internal) Compatible with ISO-standard turning holders and boring bars FAQ What materials is this insert suitable for? This insert is specified for machining steel and stainless steels; the AH725 grade provides universal, fracture-resistant performance across those material groups. How does the chipbreaker affect machining? The single-sided chipbreaker promotes controlled chip formation for general turning operations, assisting chip evacuation and helping to protect the cutting edge during interrupted cuts. Is the insert compatible with existing ISO TCMT holders? Yes, the insert follows the ISO TCMT090204 dimensions and is compatible with holders and boring bars designed for ISO TCMT inserts when size, thickness and hole style match. What does the 0.4 mm corner radius mean for surface finish? A 0.4 mm corner radius balances edge strength and accessibility; it supports good surface finish while providing greater resistance to edge chipping compared with smaller radii. How many cutting edges are available per insert? The triangular ISO form offers multiple indexable edges; indexing the insert restores a fresh cutting edge without replacing the insert body. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 AH725 Wendeplatten - Tungaloy
Take advantage of the combination of a universal, PVD‑coated AH725 grade and precise 60° triangle geometry for consistent turning performance; compatible holders are required for safe clamping, and Metav Werkzeuge can supply matching accessories and consultation. TCMT 090204 AH725 — TCMT turning insert (60°) by Tungaloy TCMT 090204 AH725 is an ISO‑standard triangular turning insert for external and internal turning, offering a universal, breakage‑resistant grade suited to mixed‑material production. PVD-coated AH725 universal grade Suitable for steel and stainless steels Triangle form TCMT, 60° geometry Cylindrical hole with single-sided countersink Consistent process security with a universal PVD grade The AH725 grade is a PVD‑coated carbide designed for a broad range of steels and stainless steels, delivering stable chip formation and reliable edge life. This universality reduces the need for frequent insert changes when batches contain varying materials, improving uptime and cutting predictability. The coating enhances wear resistance under typical turning speeds, meaning more parts produced before index change is required, which contributes directly to process efficiency. Geometry engineered for repeatable accuracy and surface quality The triangular TCMT form with a 60° included angle and a corner radius of 0.4 mm offers a balance between strength and finish capability. The 7° clearance reduces rubbing while maintaining contact stability, and the 2.38 mm thickness gives secure clamping in standard holders. These geometric factors support repeatable dimensional results and predictable tool life, helping to meet tight tolerances on turned components without compromising cycle time. Practical system setup for fast changeover and compatibility The insert is supplied in the ISO format and requires a compatible outside holder or boring bar; compatibility depends on form, clearance, tolerance class, fastening method, size and thickness. The cylindrical hole with a single‑sided countersink (40°–60°) simplifies secure fastening and correct seating, aiding quick index changes. The one‑sided chipbreaker is suitable for general turning tasks, while the PVD coating helps maintain edge integrity under varying cutting conditions. For production settings that demand stability across small‑tool operations, this combination supports both productivity and reproducibility. Contact Metav Werkzeuge for application advice, matching holders and to request technical datasheets or samples for process trials; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6865199 SKU: 6865199-Tungaloy Manufacturer SKU: TUN6865199 Model series: ISO-Drehwendeschneidplatten Type designation: TCMT090204 Facts Included angle: 60° Corner radius: 0.4 mm Clearance angle: 7° Thickness: 2.38 mm Size: 09 Manufacturer part no.: 6865199 Special features Material: carbide (Hartmetall) Grade/coating: AH725, PVD-coated Plate shape: triangular Hole style: cylindrical hole + single-sided countersink (40°–60°) Chipbreaker: one-sided Application: turning (external and internal) Compatibility determined by form, clearance, tolerance class, fastening, size and thickness FAQ What materials is this insert suitable for? The AH725 grade is engineered for a wide range of steel and stainless steels, providing reliable chip control and wear resistance for mixed‑material turning tasks. How does the PVD coating benefit cutting performance? The PVD coating on this carbide insert improves hardness and wear resistance at the cutting edge, extending tool life and maintaining dimensional stability under typical turning conditions. Which geometry details are critical for holder selection? Select a holder compatible with the TCMT 090204 geometry: triangular seat, 60° included angle, 2.38 mm thickness and the cylindrical hole with single‑sided countersink to ensure correct clamping and seating. What does the 0.4 mm corner radius mean for surface finish? A 0.4 mm corner radius balances strength and finish capability; it supports moderate cutting depths while improving surface integrity compared with larger radii. Is this insert suitable for small‑tool operations and high process security demands? Yes, the universal, breakage‑resistant AH725 grade is particularly suited to smaller tools and applications where consistent process security is required Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 AH725 Wendeplatten - Tungaloy
Take advantage of the combination of process security, versatile PVD-coated AH725 carbide, and precise geometry for consistent turning results; order the insert directly via Metav Werkzeuge or ask the consultants for application-specific guidance. TCMT 090204 AH725 Tungaloy turning insert — PVD-coated carbide, 0.4 mm nose radius TCMT090204 AH725 turning insert for external and internal turning, designed for stable chip formation and reliable performance where material mix and process security are priorities ISO TCMT 090204 geometry for universal holders PVD-coated carbide grade AH725 for steels 7° clearance angle for secure cutting action 0.4 mm nose radius for consistent surface finish Consistent cutting performance from a robust carbide grade The PVD-coated carbide in grade AH725 delivers a universal, chip-resistant solution tailored for turning applications on steel and stainless steel. The coating improves wear resistance and thermal stability, which stabilises tool life under mixed-material production. This grade is especially suitable where small cutters are used or where frequent changes in workpiece materials demand a forgiving and process-secure insert. The result is reduced downtime and steadier cycle times in batch and continuous turning operations. Precision geometry for predictable results and simple holder matching The insert follows the ISO TCMT 090204 format, so compatibility with toolholders is governed by form, clearance, tolerance class, fastening method, size and thickness. The 7° clearance and 60° included angle give a reliable cutting geometry that reduces rubbing and improves edge life. The single-sided chipbreaker supports consistent chip control in a broad range of turning conditions; select the chipbreaker and grade according to workpiece material and machining stability to maximise process reliability. Practical advantages that improve surface finish and productivity A 0.4 mm nose radius helps achieve a steady surface finish without demanding excessive cutting forces, while the 2.38 mm plate thickness and triangular form provide secure seating and repeatable orientation in the clamping assembly. The insert’s hole configuration — cylindrical hole with a single-side countersink (40°–60°) — ensures secure fixing and straightforward replacement of screws and clamping kits. These attributes translate into fewer interruptions and improved overall productivity for routine turning tasks. For reliable turning with Tungaloy’s AH725 grade and tailored application advice, contact Metav Werkzeuge for technical consultation at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss compatibility and ordering Technical data Article number: 6856791 Manufacturer SKU: TUN6856791 SKU: 6856791-Tungaloy Model series: ISO turning inserts Designation: TCMT090204 AH725 Tungaloy insert Dimensions & angles Nose radius: 0.4 mm Plate thickness: 2.38 mm Clearance angle: 7° Included angle: 60° Size: 09 Countersink angle: 40°–60° Materials & features Material: cemented carbide (Hartmetall) Grade / coating: PVD-coated AH725 Shape: triangular insert Hole style: cylindrical hole + single-side countersink (40°–60°) Chipbreaker: single-sided Application: turning (external and internal) Compatibility note: fits holders by ISO geometry, form, tolerance class and fastening FAQ What materials is this insert suitable for? The TCMT090204 AH725 insert is specified for turning steel and stainless steel, offering a universal, chip-resistant solution for mixed-material production. How does the AH725 grade benefit production? AH725’s PVD-coated carbide composition enhances wear resistance and process security, which helps extend tool life and stabilise machining when workpiece materials vary. Which holders are compatible with this insert? Compatibility follows standard ISO TCMT dimensions; match the holder by form, clearance angle, tolerance class, fastening type, size and plate thickness to ensure correct seating. What is the effect of the 0.4 mm nose radius on surface finish? A 0.4 mm nose radius provides a balance between surface finish and cutting forces, enabling consistent finish quality without excessive load on the cutting edge. Does the insert require a special screw or clamping kit? The insert uses a cylindrical hole with a single-side countersink (40°–60°); standard clamping sets and replacement screws for ISO TCMT inserts are applicable, provided they match the specified hole style and tolerance. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 NS9530 Wendeplatten - Tungaloy
Take advantage of the ISO conformity, the NS9530 uncoated cermet grade and the precise 7° clearance to achieve consistently high surface quality in finishing operations; order directly via Metav Werkzeuge or consult our specialists for application-specific recommendations. TCMT 090204 NS9530 – ISO triangular turning insert for finishing steel by Tungaloy The TCMT090204 NS9530 is an ISO-format triangular turning insert optimised for finishing steel, offering a sharp cutting edge and low cutting forces for continuous-cut applications. Sharp cutting edge for superior surface finish Uncoated cermet grade NS9530 for low cutting forces ISO TCMT090204 triangular format for wide compatibility 7° clearance with single-sided chipbreaker Precision finishing performance for turning operations The TCMT090204 insert is engineered as a finishing solution for turning where surface quality and predictability matter. The uncoated cermet grade NS9530 provides a consistently sharp cutting edge, which reduces friction and contributes to low cutting forces during continuous cuts. For workshops seeking repeatable results on steel, the combination of a sharp geometry and a finish-oriented grade reduces workpiece rework and improves downstream processes by delivering stable dimensional accuracy and fine surface texture. Secure mounting and ISO-based compatibility for reliable setups Compatibility with toolholders is governed by the insert form, clearance angle, tolerance class, fastening method, size and thickness. The triangular ISO TCMT090204 format ensures broad compatibility with standard external holders and boring bars, while the cylindrical hole + single-sided countersink (40°–60°) secures consistent clamping and repeatable positioning. This predictable fixation minimises micro-movements under load, keeping tool life and part tolerances stable during series production. Geometry and chip control designed for surface integrity A moderate 0.4 mm nose radius and the single-sided chipbreaker geometry have been selected to favour surface integrity over heavy material removal, making the insert ideal for small depths of cut and continuous finishing passes. The 7° clearance angle reduces rubbing on the flank face and helps maintain the sharp cutting edge, while the 2.38 mm thickness contributes to stiffness and resistance to edge chipping. These design choices translate into fewer scrap parts and a smoother machining process when finishing steel components. Practical application advice and efficiency gains For routine finishing of steel components, the insert excels in delivering consistent results on stable setups and during uninterrupted cuts. The single-sided chipbreaker assists in forming controllable chips at finishing cutting parameters, reducing the risk of surface damage. Where process reliability is a priority, the insert’s finish-oriented grade and ISO conformity support high throughput with consistent quality. For identification and ordering, refer to the article number and manufacturer SKU when specifying the insert for procurement or replacement in toolkits. Contact Metav Werkzeuge for tailored tooling recommendations on the Tungaloy TCMT090204 NS9530 insert or to request availability and application support from our specialists at Metav Werkzeuge. Technical data Article number: 6997724 SKU: 6997724-Tungaloy Manufacturer SKU: TUN6997724 Model series: ISO-Drehwendeschneidplatten Name: TCMT090204 NS9530 Tungaloy insert Facts Insert size: 09 Thickness: 2.38 mm Included angle: 60° Clearance angle: 7° Nose radius: 0.4 mm Hole style: cylindrical hole + countersink 40°–60° Special features Uncoated cermet grade NS9530 Triangular insert, single-sided chipbreaker For turning – finishing operations in steel Compatible with ISO holders via form/tolerance/size/thickness For continuous cuts and small depths of cut FAQ Which materials is this insert suited for? The TCMT090204 NS9530 insert is optimised for finishing steel; the NS9530 uncoated cermet grade favours low cutting forces and fine surface finishes when turning steel components. What is the clearance angle and why does it matter? A 7° clearance angle reduces flank contact and rubbing, helping the sharp cutting edge to maintain quality over repeated passes and improving surface integrity during finish turning. How is the insert secured in a holder? The insert uses a cylindrical hole with a single-sided countersink (40°–60°) for positive clamping; compatibility depends on the holder’s form, tolerance class, fastening method, size and thickness. What chip control can be expected? The single-sided chipbreaker is designed to produce manageable chips at finishing parameters, supporting continuous-cut operations and reducing the risk of surface damage. How can the insert be identified for ordering or replacement? Refer to article number 6997724 or manufacturer SKU TUN6997724, and specify the TCMT090204 NS9530 designation when ordering to ensure the correct finishing insert is supplied. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 NS9530 Wendeplatten - Tungaloy
The combination of a sharp cutting edge, uncoated cermet NS9530 and ISO compatibility supports precise finishing operations with low cutting forces and consistent surface quality. Order the TCMT090204 NS9530 Tungaloy indexable insert directly via Metav Werkzeuge or ask our consultants for application advice. TCMT090204 NS9530 Tungaloy indexable insert for turning — triangular 60°, 0.4 mm radius The TCMT090204 NS9530 is an ISO‑standard triangular indexable insert designed for finishing turning of steel, offering a sharp cutting edge, low cutting forces and a consistent surface finish. ISO‑standard triangular insert, 60° geometry Uncoated cermet grade NS9530 for fine finishing Sharp cutting edge for low cutting forces Cylindrical hole with single‑side countersink Achieve superior surface finishes with low cutting forces The uncoated cermet composition of the NS9530 grade is engineered for finishing operations on steel, delivering a sharp cutting edge that reduces built‑up edge and enables stable, continuous cutting. This results in a lower force requirement at the tool tip and an excellent surface finish on turned components. In practice, the combination of a fine‑grain cermet microstructure and the specified geometry supports small depth‑of‑cut finishing passes with minimal need for rework. The insert’s cutting edge stability reduces vibration and helps maintain repeatable dimensional accuracy across series production. ISO compatibility for fast, reliable tool setups The TCMT form follows ISO‑standard conventions so compatibility with holders is determined by geometry, clearance angle, tolerance class, fastening method, size and thickness. This standardisation simplifies tool selection and replacement: matching the 60° triangular geometry with the correct external holder or boring bar ensures secure clamping and predictable cutting orientation. For production environments, that predictability shortens set‑up time and reduces the variability between operators, contributing to a more efficient machining flow and higher first‑pass yields. Secure mounting and finishing control for delicate operations The insert features a cylindrical hole with single‑side countersink (40°–60°) which provides a reliable seating and repeatable clamping interface, helping to preserve the sharp cutting edge during index changes. The 0.4 mm corner radius offers a fine finishing radius suitable for profile detail and high surface quality, while the 2.38 mm plate thickness and size designation 09 support stable engagement in light finishing passes. For internal and external turning tasks, selecting the correct single‑sided chipbreaker and a holder matched to insert thickness ensures optimal chip control and consistent results, even on continuous cuts and small feeds. Application focus and handling recommendations Designed primarily for finishing turning of steel, the grade is best used where low cutting forces and high surface quality are priorities. While the NS9530 grade offers superior edge sharpness, it is optimised for continuous cuts and smaller depths of cut rather than heavy interrupted machining. For best performance, assemble the ISO‑standard insert into a compatible holder with the correct tolerance and clamping hardware, use appropriate cutting parameters for cermet materials, and consider coolant strategy according to the workpiece and holder stability. Tungaloy’s precision manufacturing ensures consistent edge geometry and productive tool life in serial operations. For finishing applications where surface quality and low cutting forces are essential, contact Metav Werkzeuge to obtain the TCMT090204 NS9530 from Tungaloy or request tailored application advice via info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: 6998624 SKU: 6998624-Tungaloy Manufacturer item number: TUN6998624 Model series: ISO-Drehwendeschneidplatten Facts Geometry angle: 60° Clearance (relief) angle: 7° Corner radius: 0.4 mm Plate thickness: 2.38 mm Size designation: 09 Hole: with hole Hole style: cylindrical hole + single‑side countersink (40°–60°) Special features Grade: NS9530 (uncoated cermet) Material base: carbide substrate Plate form: triangular Chipbreaker: single‑sided Typical application: turning (finishing) Suitable for continuous cut and small depths of cut FAQ What materials is this insert suited for? The TCMT090204 NS9530 insert is optimised for finishing the machining of steel, providing a sharp edge and low cutting forces for high‑quality surface finishes. How does the NS9530 uncoated cermet grade behave compared with coated grades? The uncoated cermet NS9530 emphasises edge sharpness and surface finish; unlike many coated grades, it is tailored for continuous finishing cuts and small feeds where minimal built‑up edge and fine surface quality matter most. Which holder and clamping features are required for reliable use? Compatibility depends on the holder matching the ISO triangular form, clearance angle, tolerance class, fastening type, size and thickness; the cylindrical hole with a single‑side countersink provides secure seating and repeatable clamping. Can this insert be used for internal turning as well as external turning? Yes; the insert is intended for both external and internal turning operations, with the chipbreaker and machining parameters chosen according to workpiece stability and required surface finish. What cutting conditions are recommended for best results? For finishing passes on steel, employ modest depths of cut and feeds appropriate for cermet grades, ensure stable clamping and use a holder that minimises overhang; coolant strategy should follow shop practice for the workpiece and machine stability. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T5115 Wendeplatten - Tungaloy
Balanced wear resistance and edge stability combine to deliver consistent cutting performance and reduced tool changes for turning operations; the ISO format ensures straightforward integration with compatible holders. Order the TCMT090204 T5115 insert through Metav Werkzeuge or consult the technical team for application-specific guidance. TCMT090204 T5115 ISO turning insert, CVD-coated carbide, 60° triangle — Tungaloy A TCMT090204 T5115 indexable insert designed for general turning, especially for economical and reliable machining of cast iron components CVD-coated carbide grade T5115 60° triangular insert geometry 7° clearance angle for secure cutting Cylindrical hole with 40°–60° countersink Single-sided chipbreaker for cast iron Higher uptime through balanced wear resistance This insert is supplied in a CVD-coated carbide grade formulated as T5115, which provides a measured compromise between wear resistance and edge strength. The coating reduces flank wear under interrupted cuts and helps maintain surface finish over extended tool life, making the insert suitable for stable production runs. Thanks to the combination of coating and substrate, abrasive wear is controlled while the cutting edge retains integrity during heavy engagement, supporting predictable tool-change intervals and lower overall machining costs. Easy integration with ISO turning systems Compatibility with holders is determined by form, clearance angle, tolerance class, attachment method, size and thickness; these parameters are standardised for ISO turning inserts. The 60° triangular geometry and the specified thickness allow simple pairing with matching external holders or boring bars. The inclusion of a cylindrical mounting hole with a single-sided countersink (40°–60°) ensures reliable clamping and repeatable locating in the seat. This standardised approach simplifies inventory management and reduces setup time on the shop floor. Improved chip control and stable cutting results The insert’s single-sided chipbreaker is tailored to promote controlled chip formation when machining cast iron, reducing the risk of long, tangled chips and facilitating consistent evacuation. A 0.4 mm corner radius softens the cutting edge for interrupted cuts without sacrificing edge life, while the 7° clearance minimises rubbing at the flank. The triangular shape affords multiple indexable edges, enhancing cost efficiency by allowing rotation to fresh cutting corners when required. Together, these features lead to steady surface quality and reliable cycle times. Selection and application guidance for production use When selecting an insert from the ISO series, it is advisable to match the chipbreaker and grade to the workpiece material, machining strategy and machine stability. For operations on cast iron, the T5115 grade is a practical choice because it balances edge stability with wear resistance. For further application data, cutting parameters or to confirm holder compatibility, technical support is available and additional specifications can be supplied on request; Metav Werkzeuge provides product advice and inventory checks to assist with process planning. Discuss material compatibility and delivery options with Metav Werkzeuge to secure the correct TCMT090204 T5115 inserts for production use Technical Data Article number: 6864716 Manufacturer SKU: TUN6864716 SKU: 6864716-Tungaloy Model series: ISO-Drehwendeschneidplatten Label: TCMT090204 T5115 Tungaloy-Wendeplatte Brand: Tungaloy Core specifications Cutting angle: 60° Corner radius: 0.4 mm Plate thickness: 2.38 mm Size designation: 09 Clearance angle: 7° Mounting hole: cylindrical with single-sided countersink 40°–60° Features and applications Material: carbide Coating: CVD-coated Grade: T5115 Application: turning (external and internal) Chipbreaker: single-sided Plate form: triangular ISO compatibility for standard turning holders Suitable for machining cast iron FAQ What materials is this insert intended for? The TCMT090204 T5115 is specified as a universal grade for machining cast iron, with the CVD-coated carbide substrate suited to abrasive grey and ductile cast irons. How is holder compatibility ensured for the insert? Compatibility is governed by the insert form, clearance angle, tolerance class, attachment method, size and thickness; the ISO format of the TCMT090204 simplifies matching to standard turning holders. What does the T5115 designation indicate? T5115 identifies the carbide grade and coating combination providing an intended balance between wear resistance and edge strength for reliable turning performance. How does the chipbreaker affect machining results? The single-sided chipbreaker promotes controlled chip formation when cutting cast iron, improving evacuation and contributing to consistent surface finish and tool life. Which measurements are critical for setup? Key dimensions include the 60° geometry, 0.4 mm corner radius, 2.38 mm plate thickness and the 7° clearance angle—these are used to confirm seating, clamping and cutting conditions. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9215 Wendeplatten - Tungaloy
Take advantage of the combination of CVD-coated carbide durability and precise 60° triangular geometry for efficient medium-steel turning — the TCMT090204 T9215 insert offers wear resistance and fracture toughness for continuous to slightly interrupted cuts. Order directly via Metav Werkzeuge or contact our consultants for technical support. TCMT090204 T9215 ISO turning insert by Tungaloy — CVD-coated carbide, 60° triangle A TCMT090204 T9215 ISO triangular indexable insert designed for external and internal turning, optimised for medium-steel machining and high-productivity operations ISO triangular insert TCMT090204 T9215 CVD-coated carbide for medium steel 0.4 mm corner radius, 60° geometry Single-sided chipbreaker, with fixing hole Increased productivity for medium-steel turning The CVD-coated T9215 grade combines high wear resistance with improved fracture toughness, enabling longer tool life under continuous and slightly interrupted cuts. As a result, cycle times are reduced and batch throughput becomes more predictable. The 0.4 mm corner radius supports stable surface finish and allows moderate feed rates without compromising edge integrity, while the triangular geometry delivers three indexed cutting edges per insert for economical use. Clear guidance on compatibility and mounting Compatibility with a toolholder is governed by form, relief angle, tolerance class, fastening method, size and thickness — the ISO designation ensures standardised matching. The insert’s 7° relief and 60° included angle are critical when selecting an appropriate external holder or boring bar; the cylindrical hole with a one-sided countersink (40°–60°) secures reliable clamping and repeatable seating. This explanation helps to choose the correct holder and ensures process stability during set-up. Practical benefits for workshop use The single-sided chipbreaker geometry focuses chip control for medium-steel grades, reducing secondary machining and improving component quality. The insert’s CVD-coated carbide substrate provides consistent edge retention and good resistance to built-up edge formation, which translates into fewer tool changes and less unplanned downtime. For operations seeking a balance between productivity and predictable tool behaviour, this solution is a practical choice. For ordering, batch planning or technical advice on the Tungaloy T9215 grade, contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930 for immediate assistance Technical Data Article number: 6773986 Manufacturer SKU: TUN6773986 SKU: 6773986-Tungaloy Model series: ISO-Drehwendeschneidplatten Core Specifications Included angle: 60° Relief angle: 7° Plate size: 09 Thickness: 2.38 mm Corner radius: 0.4 mm Materials & Features Material: carbide Coating / grade: T9215 (CVD-coated) Plate shape: triangular Hole: cylindrical hole + one-sided countersink (40°–60°) Chipbreaker: single-sided Intended application: turning (external and internal) Typical use: medium-steel machining, continuous to slightly interrupted cuts FAQ What materials is this insert suitable for? The TCMT090204 T9215 insert is optimised for medium steel; the T9215 CVD coating and carbide substrate provide wear resistance and fracture toughness for this material class. How is the insert secured in the toolholder? The insert features a cylindrical hole with a one-sided countersink (40°–60°) for centre locating and clamping; compatibility depends on holder form, relief angle, tolerance class, fastening, size and thickness. Can the insert handle interrupted cuts? Yes, the T9215 grade is suitable for continuous to slightly interrupted cuts, offering a balance between wear resistance and resistance to edge chipping. What is the geometry and how many cutting edges are available? The triangular 60° geometry with a 0.4 mm corner radius provides three indexable cutting edges per insert, enabling economical edge rotation. Which relief and included angles should the holder match? Select a holder that matches the 7° relief and 60° included angle to ensure correct seating and reliable cutting performance. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9215 Wendeplatten - Tungaloy
Take advantage of the combination of CVD-coated T9215 grade for high wear resistance, precise 0.4 mm nose radius for accurate finishes and full compatibility with ISO toolholders for reliable production. Order the insert directly via Metav Werkzeuge or consult our specialists for application advice. TCMT090204 T9215 turning insert by Tungaloy — CVD-coated carbide, triangular, 7° clearance TCMT090204 T9215 is an ISO-standard triangular turning insert designed for medium-steel turning applications where productivity and tool life must be balanced. *ISO-compatible triangular insert *CVD-coated carbide grade T9215 *7° clearance for reliable cutting *0.4 mm nose radius for precision Consistent productivity for medium-steel turning The CVD-coated T9215 grade combines high wear resistance with good fracture toughness, making it a dependable choice for continuous to slightly interrupted cuts in medium-strength steels. The coating reduces flank wear and extends tool life, which lowers process costs per component and maintains output in series production. Specified as a cutting solution for turning, the insert supports higher cutting parameters while preserving dimensional repeatability. Accurate geometry and assured holder compatibility Designed to the ISO insert standard, the triangular form ensures straightforward interchangeability with ISO-compatible external holders and boring bars. Compatibility is governed by the insert’s form, clearance angle and tolerance class as well as its fixation and thickness; this insert features a 7° clearance and a 60° insert angle, supporting secure clamping and consistent seating. The pre-drilled hole with a cylindrical bore and a single-sided countersink (40°–60°) provides reliable locating and torque distribution during clamping. Better chip control and surface quality A one-sided chipbreaker is integrated to favour controlled chip formation when machining steels, improving evacuation and reducing re-cutting of chips in stable setups. The controlled chip flow contributes to a more consistent surface finish and minimises built-up edge tendencies at higher feed rates. Selecting the correct chipbreaker and the T9215 grade relative to workpiece stability will deliver the desired balance between productivity and surface integrity. Practical system assembly and handling benefits The insert is part of a complete system comprising the ISO turning insert, a matching external holder or boring bar, shim/clamp set and replacement screws. The plate thickness is 2.38 mm, with a nominal size designation of 09 and a 0.4 mm corner radius, allowing fine-profile turning and small-radius detail work. The combination of triangular shape, standardised dimensions and the CVD-coated carbide substrate enables quick changes, predictable tool performance and straightforward inventory management. Contact Metav Werkzeuge for application-specific recommendations on the Tungaloy TCMT090204 T9215 insert — email info@metav-werkzeuge.com or call +49 2822 7131930 for rapid technical support and supply options Technical data Article number: 6774012-Tungaloy Facts Manufacturer SKU: TUN6774012 Manufacturer article number: 6774012 Model series: ISO turning inserts Insert designation: TCMT090204 Grade/sort: T9215 Thickness: 2.38 mm Size: 09 Nose radius: 0.4 mm Clearance angle: 7° Insert angle: 60° Special features Material: carbide (cemented carbide) Coating: CVD-coated Shape: triangular Hole: with hole; cylindrical hole + one-sided countersink (40°–60°) Chipbreaker: one-sided Intended application: turning (external and internal) Typical system: insert + external holder/boring bar + shim/clamp set + replacement screws FAQ What materials is this insert suited for? The TCMT090204 T9215 insert is optimised for medium-steel machining; the T9215 grade pairs wear resistance with toughness for productive steel turning. How does the insert fix to the holder? The insert uses a central cylindrical hole with a single-sided countersink (40°–60°) to seat securely in ISO-compatible holders and ensure consistent clamping. What chip control can be expected? With its one-sided chipbreaker, the insert promotes predictable chip formation for improved evacuation and a better surface finish in stable turning operations. Can this insert handle interrupted cuts? Yes — the T9215 grade provides sufficient fracture resistance for continuous to slightly interrupted cuts, but very heavy interruptions may require a different geometry or grade. Which parameters determine holder compatibility? Compatibility depends on the insert’s form, clearance angle, tolerance class, fixation method, size and thickness; the TCMT090204 follows ISO standards for straightforward matching. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9215 Wendeplatten - Tungaloy
Take advantage of the CVD-coated carbide grade T9215 and the compact 0.4 mm corner radius to achieve reliable, high-productivity turning in medium steels; order matching holders and inserts via Metav Werkzeuge or consult their technical team for application-specific configurations. TCMT 090204 T9215 ISO turning insert by Tungaloy — for turning TCMT 090204 T9215 is a CVD-coated carbide ISO turning insert designed for medium steel turning and continuous to slightly interrupted cuts. CVD-coated carbide grade T9215 Suitable for medium steel turning 0.4 mm corner radius for robustness ISO triangular insert with 7° relief angle Consistent performance for medium-steel turning The triangular ISO insert offers a balanced combination of wear resistance and breakage safety thanks to the CVD coating and carbide substrate. The T9215 grade is optimised for productive machining of medium-strength steel, providing stable tool life under continuous and lightly interrupted cutting. This translates into fewer indexings and predictable cycle times, supporting tighter production schedules and reduced setup effort. Geometry and clamping that support process stability A controlled geometry ensures compatibility with standard toolholders: the insert’s form, 7° relief angle, tolerance class and thickness determine fit and clamping behaviour. The 0.4 mm corner radius reduces edge chipping risk while maintaining acceptable surface finish, and the hole with a cylindrical bore plus a one-sided countersink enables secure fastening. These design choices deliver repeatable seating, lower vibration sensitivity and improved dimensional consistency across batches. Productivity gains through grade and chip control The single-sided chipbreaker and the T9215 cutting grade combine to manage chips effectively during turning of medium steels, reducing rework and machine downtime. The CVD coating increases resistance to flank wear and maintains cutting edge integrity at elevated cutting speeds, enabling higher metal removal rates without sacrificing reliability. For operations seeking cost-effective throughput, the insert supports longer service intervals and predictable replacement planning. For tailored advice on using Tungaloy’s TCMT 090204 T9215 insert in specific turning applications and to request matching holders, contact Metav Werkzeuge GmbH at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: 6773964 SKU (seller): 6773964-Tungaloy Manufacturer SKU: TUN6773964 Model series: ISO turning inserts Manufacturer: Tungaloy Core dimensions Corner radius: 0.4 mm Thickness: 2.38 mm Insert size: 09 Relief angle: 7° Included angle: 60° Design & features Shape: triangular Hole: with cylindrical hole and one-sided countersink (40°–60°) Chipbreaker: one-sided Material: carbide (cemented carbide) Coating: CVD Grade: T9215 Application: turning (continuous to slightly interrupted cuts) Compatibility depends on form, relief angle, tolerance class, fixing, size and thickness FAQ What materials is this insert best suited for? The TCMT 090204 T9215 insert is optimised for medium steel machining; the T9215 grade and CVD coating provide the wear resistance needed for productive steel turning. How does the 0.4 mm corner radius influence performance? A 0.4 mm corner radius increases edge strength on the insert, reducing the likelihood of chipping during interrupted cuts while still allowing acceptable surface finish for general turning tasks. Can the TCMT 090204 T9215 be used for high-speed machining? Yes, the CVD-coated T9215 grade offers enhanced flank wear resistance and supports elevated cutting speeds within the limits of tooling and workpiece stability. What clamping considerations apply for this ISO insert? Secure seating depends on matching the insert form, 7° relief angle, tolerance class and thickness to a suitable holder; the design with a cylindrical hole plus countersink ensures reliable fixation when the correct screws and backing are used. Is the insert suitable for interrupted cuts? The insert performs well in continuous to slightly interrupted cuts; for heavy interruptions, consider selecting a geometry or grade specifically tailored for highly interrupted conditions. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9225 Wendeplatten - Tungaloy
Take advantage of the combination of a CVD‑coated carbide grade designed for toughness and the ISO triangular geometry with a 0.4 mm corner radius to deliver stable, productive turning in medium‑to‑heavy steel; order directly via Metav Werkzeuge or consult our application specialists for tailored recommendations. TCMT090204 T9225 ISO triangular turning insert — CVD‑coated carbide by Tungaloy The TCMT090204 T9225 is an ISO‑standard triangular turning insert engineered for medium‑to‑heavy steel turning where variable engagement and slight interruptions demand increased toughness and consistent chip control. ISO triangular insert TCMT 09 size, 7° relief CVD‑coated carbide grade T9225 for medium–heavy steel 0.4 mm corner radius for reliable edge strength Cylindrical hole with countersink for secure clamping Built for consistent metal removal and extended edge life The combination of a CVD‑coated surface and a robust carbide substrate provides a resilient cutting edge that balances wear resistance with toughness. The T9225 grade is formulated for medium‑to‑heavy steel machining and is particularly suitable where changing entry conditions or slightly interrupted cuts occur; this supports stable chip formation and predictable tool life under mixed conditions. As an ISO‑compliant indexable solution, the insert supports efficient production workflows by allowing quick indexing and replacement, reducing machine downtime and improving process repeatability. Secure clamping and efficient indexing for stable performance The triangular geometry offers three usable cutting edges per insert, improving economy per edge while maintaining good rigidity. The insert thickness of 2.38 mm, the 7° relief angle and the 60° included angle give clear guidance for compatible clamping and holder selection. The central feature — a cylindrical hole with a one‑sided countersink (40°–60°) — enables reliable seating and torque transmission in standard clamping systems. These mechanical details translate into stable clamping, reduced risk of rotation under load and consistent cutting geometries that help achieve repeatable surface quality. Practical selection advice to match process requirements Selection should follow the ISO system logic: holder compatibility is determined by insert form, relief angle, tolerance class, fastening method, size and thickness. Choose a matching chipbreaker and the T9225 grade for applications where toughness is required across a wide range of steels; select a finer radius or different geometry if a smoother finish or lighter cuts are the priority. The insert is supplied as part of an ISO system — insert, suitable outer holder or boring bar, shim/clamping set and replacement screws — which simplifies ordering and integration into existing toolsets. For application guidance or material‑specific recommendations, technical consultation is available to ensure the most economical and productive configuration. For precise application recommendations and stock information on Tungaloy ISO turning inserts, contact Metav Werkzeuge for expert advice and rapid fulfilment Technical Data Article number: 6781142 Manufacturer SKU: TUN6781142 SKU: 6781142-Tungaloy Model series: ISO‑Drehwendeschneidplatten Core data Geometry: TCMT090204 (TCMT 09) Corner radius: 0.4 mm Relief angle: 7° Thickness: 2.38 mm Inscribed circle/size: 09 Included angle: 60° Hole: with hole — cylindrical hole + one‑sided countersink (40°–60°) Special features Material: carbide Coating: CVD‑coated Grade: T9225 (robust universal grade) Shape: triangular Application: turning (external and internal) Typical use: medium to heavy steel, slightly interrupted cuts System: ISO insert requiring compatible outer holder, shim/clamping set and screws FAQ Is this insert suitable for interrupted cutting in steel? Yes. The T9225 grade and the TCMT090204 geometry are designed for medium‑to‑heavy steel turning where occasional interruptions or variable engagement require higher toughness. Which toolholders are compatible with this insert? Compatibility follows ISO standards: form, relief angle (7°), tolerance class, fastening method, size (09) and thickness (2.38 mm) determine suitable outer holders and boring bars for the insert. How many cutting edges are available per insert? The triangular TCMT indexable insert provides three cutting edges, allowing efficient indexing and cost‑effective use of each insert. What does the central hole and countersink provide? The cylindrical hole with a one‑sided countersink (40°–60°) ensures secure seating and reliable clamping torque transfer, improving stability during heavy cuts and reducing the risk of insert rotation. For which materials is the grade T9225 recommended? T9225 is a robust, universal CVD‑coated carbide grade suited to a wide range of steels, particularly for medium‑to‑heavy machining tasks and operations with changing entry conditions. Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 090204 T9225 Wendeplatten - Tungaloy
Take advantage of the combination of a robust CVD-coated carbide cutting grade, ISO conformity and a compact 0.4 mm corner radius for stable tool life and predictable chip control; order this insert directly via Metav Werkzeuge or consult our advisors for cut‑data recommendations. TCMT090204 T9225 indexable turning insert — for turning applications, Tungaloy A TCMT090204 indexable turning insert in CVD-coated carbide, designed as an ISO‑standard triangle insert for medium to heavy turning of steel components. CVD-coated carbide for robust cutting Universal T9225 grade for mixed conditions 0.4 mm corner radius for sturdy edges ISO TCMT triangle, 60° with mounting hole Consistent performance under variable cuts The combination of a CVD-coated carbide substrate and the T9225 grade provides a balance of hardness and toughness that favours stable chip formation under fluctuating engagement conditions. The geometry delivers reliable results in moderate to heavy steel turning where short interruptions or variable depths of cut occur. By selecting this grade, process engineers gain improved resistance to abrasive wear and consistent dimensional control, which supports uninterrupted production cycles and predictable tool change intervals. Secure clamping and ISO compatibility for quick integration Compatibility is assured by strict ISO dimensions: form, clearance angle, tolerance class, fastening method, size and thickness determine holder fit. The triangular TCMT form with a central cylindrical hole plus a one‑sided countersink (40°–60°) enables stable seating and repeatable clamping force in standard external toolholders or boring bars. The defined 7° clearance and the 60° insert geometry ensure reliable engagement and reduce the risk of unwanted rubbing, helping maintain surface finish and extend insert life. Material and coating advantages that raise productivity Manufactured from high‑quality carbide with a CVD protective layer, the insert resists crater and flank wear while offering good thermal stability. The single‑sided chipbreaker geometry supports manageable chips on a wide variety of steel grades, reducing rework and downtime. For workshops facing mixed batch sizes and changing cutting parameters, this insert offers a pragmatic compromise between cutting edge strength and wear resistance, translating into fewer interruptions and better overall process economics. Contact Metav Werkzeuge for application‑specific cutting data and recommendations for the Tungaloy T9225 grade or request a tailored machining plan at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: 6781327 Manufacturer SKU: TUN6781327 Model series: ISO‑Drehwendeschneidplatten Designation: TCMT090204 T9225 Facts Corner radius: 0.4 mm Clearance angle: 7° Inscribed circle/size: 09 Plate thickness: 2.38 mm Triangle angle: 60° Special features Material: carbide Coating: CVD Grade: T9225 Chipbreaker: one‑sided Mounting: cylindrical hole with one‑sided countersink (40°–60°) FAQ What applications suit this insert best? This TCMT090204 turning insert in Tungaloy T9225 grade is intended for external and internal turning of steel where medium to heavy cuts and interrupted conditions occur. How does the T9225 grade affect tool life? The T9225 CVD‑coated carbide provides a compromise of toughness and wear resistance that extends tool life under mixed cutting conditions and improves process stability with the TCMT090204 geometry. Is this insert compatible with standard TCMT holders? Yes, the TCMT090204 conforms to ISO dimensions; compatibility depends on holder form, clearance, tolerance class, fastening and thickness matching the insert. What chip control can be expected? With its one‑sided chipbreaker and the T9225 grade, the insert promotes controlled chip formation on a broad range of steels, reducing chip entanglement and improving surface quality. Which features aid repeatability in production? The ISO‑compliant form, central cylindrical hole with countersink and defined clearance angle deliver repeatable mounting and consistent cutting engagement for dependable batch processing. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9225 Wendeplatten - Tungaloy
Take advantage of the CVD-coated carbide in the robust T9225 grade together with the ISO TCMT090204 triangular geometry and a 0.4 mm corner radius for reliable medium-to-heavy turning operations; order directly via Metav Werkzeuge or consult the technical team for holder compatibility and delivery. TCMT090204 T9225 Tungaloy turning insert — ISO triangular insert for turning, CVD-coated carbide, 60° The TCMT090204 T9225 is an ISO-standard triangular turning insert intended for external and internal turning of steel, engineered to provide toughness for interrupted cuts and stable chip formation in medium-to-heavy machining. CVD-coated carbide for improved wear resistance Universal T9225 grade for medium-to-heavy steel turning 60° triangular geometry with 0.4 mm corner radius Centre hole with single-side countersink for secure clamping Robust grade and coating for demanding steel operations The insert is manufactured in a CVD-coated carbide substrate and specified as grade T9225, a universal, tough grade designed for the varied demands of steel turning. This composition offers a balance between hardness and toughness, which is especially beneficial where cutting conditions vary or where light interruptions occur. The coating reduces flank and crater wear, extending tool life and stabilising machining performance across serial production runs. Geometry and clamping that ensure repeatable accuracy Featuring a triangular 60° cutting geometry and a 0.4 mm corner radius, the insert delivers a reliable cutting edge for general turning profiles and moderate radius requirements. The insert includes a centre hole with a cylindrical bore plus a single-side countersink (40°–60°) to match standard clamping systems; a relief angle of 7° aids chip flow and reduces rubbing. Clear compatibility depends on form, relief angle, tolerance class, fixation method, size and thickness, so matching the insert to a suitable external holder and shim set is essential for consistent results. Productivity through predictable chip control and service life The one-sided chipbreaker design combined with the T9225 grade promotes stable chip formation when machining steels, improving process security and reducing cycle-time variability. For production environments the insert’s wear characteristics translate into longer intervals between indexings and fewer unplanned tool changes, directly supporting higher throughput and lower unit machining costs. Selecting the appropriate chipbreaker and cutting data for the material and operation yields the best balance between surface finish and productivity. System integration and application guidance for turning setups The insert forms part of an ISO insert system: the plate, a matching external holder or boring bar, a locating shim/clamp set and replacement screws. Intended primarily for turning operations, the triangular plate is suitable for both external and internal turning when paired with the right holder geometry. Accurate selection of tolerance class and fixation type is recommended to exploit the insert’s mechanical stability and ensure repeatable positioning during multi-pass machining. Contact Metav Werkzeuge for personalised tool selection, holder compatibility checks and availability of the TCMT090204 T9225 insert; Metav Werkzeuge can advise on optimal fixtures and delivery times — eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930 Technical data Article number: 6781016 SKU: 6781016-Tungaloy Manufacturer SKU: TUN6781016 Model series: ISO turning inserts Material: carbide Grade/coating: T9225 (CVD-coated) Facts Corner radius: 0.4 mm Included angle: 60° Relief angle: 7° Plate thickness: 2.38 mm Plate size: 09 Special features Plate form: triangular Hole: centre hole with cylindrical bore and one-sided countersink (40°–60°) Chipbreaker: one-sided Application: turning (external and internal) Typical system: ISO insert + external holder/boring bar + shim/clamp set + screws FAQ What materials is this insert designed for? The TCMT090204 T9225 turning insert from Tungaloy is specified as a universal, tough grade for medium-to-heavy steel machining and performs well where interrupted cuts or variable engagement occur. How does the T9225 grade affect tool life? The T9225 grade with a CVD coating enhances wear resistance and toughness, improving tool life and providing more predictable wear behaviour under typical turning loads. Which geometry parameters are critical when selecting a holder? Match the holder to the insert’s 60° triangle form, 7° relief angle and the centre hole with countersink; correct selection ensures secure clamping and accurate seating of the TCMT090204 insert. Is the insert suitable for finishing passes? The insert is primarily intended for medium-to-heavy turning; with appropriate cutting data and the 0.4 mm corner radius, it can be used for semi-finishing and certain finishing operations where surface requirements and stability allow. What system components are required for mounting the insert? A compatible ISO external holder or boring bar, a locating shim or clamping set and the corresponding screws are required to mount the TCMT090204 Tungaloy turning insert securely. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090204 T9225 Wendeplatten - Tungaloy
Combining CVD-coated carbide durability, ISO TCMT geometry and a 0.4 mm corner radius delivers consistent, productive results in medium-to-heavy steel turning; order the insert directly via Metav Werkzeuge or contact their consultants for application advice. TCMT 090204 T9225 turning insert by Tungaloy — CVD-coated carbide, 7° relief TCMT 090204 T9225 is an ISO triangular turning insert engineered for medium-to-heavy steel turning, offering a robust CVD-coated carbide grade and a 7° relief angle for stable performance in slightly interrupted cuts. CVD-coated carbide for robust edge life Universal grade T9225 for medium–heavy steel 7° relief angle for stable cutting performance Triangular 09 insert with 0.4 mm corner radius Engineered for productive steel turning with consistent tool life The insert combines a CVD-coated carbide substrate with the T9225 grade to balance wear resistance and toughness for demanding turning tasks. The result is a toolbody that supports consistent edge stability even under varying engagement conditions. With a 0.4 mm corner radius, the geometry supports general finishing and medium turning operations while limiting peak loads at the cutting edge. This balance of coating and substrate delivers measurable benefits in process reliability and reduced indexable insert changeover frequency, which contributes to steadier production cycles. ISO geometry and secure clamping for straightforward integration The ISO designation TCMT090204 indicates a triangular, size 09 insert with defined relief and tolerance characteristics, simplifying holder selection and inventory management. The 7° relief angle and 2.38 mm thickness provide a stable support plane when mounted in a compatible external holder or boring bar. The insert features a cylindrical hole with single-sided countersink (40°–60°) for secure fastening and predictable seat contact. Compatibility with a chosen holder is determined by form, relief angle, tolerance class, fastening method, size and thickness, allowing straightforward assembly into established tooling systems. Application guidance and selection for reliable chip control Designed primarily for external and internal turning, the insert performs well where a single-sided chipbreaker and a robust universal grade are required—especially in situations with occasional interruptions or variable feed conditions. Selecting the appropriate chipbreaker and grade to match component material and machine stability is essential for optimum results; the T9225 grade is intended for medium-to-heavy steel applications and offers improved toughness where intermittent contact occurs. For machining planning and grade selection, technical advisors can assist with pairing the insert to the correct holder and process parameters to achieve stable chip formation and surface finish. For dependable performance with the Tungaloy TCMT090204 T9225 insert, request availability or tailored application support from Metav Werkzeuge — info@metav-werkzeuge.com | +49 2822 7131930 Technical data Article number: 6781227 Manufacturer SKU: TUN6781227 SKU: 6781227-Tungaloy Model series: ISO turning indexable inserts Material: Carbide ISO designation: TCMT090204 Facts Corner radius: 0.4 mm Thickness: 2.38 mm Relief angle: 7° Insert angle: 60° Size: 09 Special features CVD-coated carbide (T9225) Triangular insert form Cylindrical hole with single-sided countersink (40°–60°) Single-sided chipbreaker Application: Turning System composition: ISO insert, compatible external holder or boring bar, shim/clamp set, replacement screws FAQ What materials is this insert best suited for? The TCMT090204 T9225 insert is specified for medium-to-heavy steel applications; the T9225 grade provides toughness for variable engagement and slightly interrupted cuts. How does the insert secure to a holder? Clamping is via the cylindrical hole with single-sided countersink (40°–60°); correct seating depends on form, relief, tolerance class, fastening method, size and thickness. Is this insert suitable for interrupted cuts? Yes — the T9225 grade is a robust universal type designed to tolerate interrupted cutting and changing engagement conditions. Which tooling components form the complete system? A complete system comprises the ISO indexable insert, a matching external holder or boring bar, a shim or clamp set and replacement screws for secure assembly. How should the chipbreaker selection be approached? Select the chipbreaker to match material, feed and machine stability; the product features a single-sided chipbreaker suited to common turning tasks on steel. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090208 AH725 Wendeplatten - Tungaloy
Die robuste, PVD-beschichtete AH725-Qualität kombiniert mit der ISO-konformen TCMT090208-PSS-Geometrie liefert zuverlässige Standzeiten und hohe Prozesssicherheit; die 0.8 mm Eckenradius-Form und der 7° Freiwinkel sorgen für breite Kompatibilität im Drehzentrum. Bestellen Sie die TCMT090208-PSS AH725 direkt über Metav Werkzeuge oder wenden Sie sich an unsere Berater für anwendungsspezifische Empfehlungen. TCMT090208-PSS AH725 – TCMT 090208 AH725 turning indexable insert by Tungaloy The TCMT090208-PSS AH725 is an ISO-standard triangular indexable insert engineered for external and internal turning, providing a fracture-resistant PVD-coated grade for demanding production environments. ISO-standard TCMT geometry AH725 PVD-coated, fracture-resistant Chipbreaker PSS for stable chip control 0.8 mm corner radius, 7° clearance Reliable performance across mixed turning tasks The combination of a PVD-coated carbide substrate and the AH725 grade provides a balance of toughness and wear resistance that supports stable production when machining Stahl and rostfreier Stahl. This indexable insert is designed to reduce unplanned tool changes by resisting chipping in interrupted cuts and withstanding variations in workpiece material. The PVD layer enhances adhesion and thermal resistance, which contributes to longer tool life and more consistent component tolerances, particularly beneficial for small insert sizes and applications where process security is critical. Geometry that matches standard toolholders and simplifies setup Built to ISO dimensions, the TCMT090208-PSS geometry with a 60° included angle, 7° clearance and a 0.8 mm corner radius ensures predictable engagement with a wide range of external holders and boring bars. Compatibility depends on form, clearance angle, tolerance class, clamping method, size and thickness; this insert’s triangular shape and the specified hole with cylindrical bore plus one-sided countersink (40°–60°) permit secure fastening and straightforward replacement. Clear labelling and ISO conformity help streamline tool selection and minimise setup time on the shop floor. Practical benefits for productivity and surface quality The PSS chipbreaker promotes reliable chip formation and evacuation, reducing the risk of built-up edge and improving surface finish on turned parts. In combination with the AH725 grade, the insert supports steady cutting conditions, which can lower cycle-to-cycle variability and reduce secondary operations. For general turning, moderate feeds and appropriate cutting speeds for Stahl or rostfreier Stahl are recommended; coolant and stable clamping further enhance performance. The net result is improved uptime, repeatable component quality and a more economic machining process. For application advice or to procure original Tungaloy TCMT090208-PSS AH725 inserts, contact Metav Werkzeuge for tailored recommendations and ordering at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: 6864895 Manufacturer SKU: TUN6864895 Internal SKU: 6864895-Tungaloy Designation: TCMT090208-PSS AH725 Model series: ISO turning indexable inserts Core data Shape: triangular Size: 09 Thickness: 2.38 mm Corner radius: 0.8 mm Clearance angle: 7° Included angle: 60° Hole: with hole; cylindrical + one-sided countersink (40°–60°) Special features Grade/coating: AH725, PVD-coated carbide Chipbreaker: PSS Material: carbide Application: turning (external and internal) Compatibility: ISO-standard — fit determined by form, clearance, tolerance, clamping, size, thickness FAQ Which materials is this insert suited for? The TCMT090208-PSS AH725 is optimised for machining Stahl and rostfreier Stahl; the fracture-resistant AH725 grade also performs well across a range of general engineering materials. How is compatibility with toolholders ensured? Compatibility follows ISO dimensions: the TCMT090208-PSS form, 7° clearance and 2.38 mm thickness match holders that accept TCMT inserts; clamping method, tolerance class and holder geometry must also correspond. What advantage does the PSS chipbreaker offer? The PSS chipbreaker controls chip form for reliable evacuation, reducing the chance of entanglement and improving surface quality during turning operations. Can this insert be used for internal turning (boring)? Yes, the insert’s triangular shape and ISO geometry allow use in suitable boring bars for internal turning, provided the holder accepts the TCMT090208-PSS format. How should cutting data be adapted for best results? For the AH725 grade, moderate cutting speeds and stable feeds suit mixed Stahl and rostfreier Stahl work; using appropriate coolant and correct clamping enhances tool life and surface finish. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090208 AH725 Wendeplatten - Tungaloy
Take advantage of the PVD-coated AH725 grade and the 0.8 mm corner radius for reliable chip control and extended tool life in turning operations; compatibility with ISO holders ensures simple integration into existing setups. Order the insert directly via Metav Werkzeuge or consult our team for technical advice. TCMT090208-PSS AH725 TCMT ISO turning insert by Tungaloy — PVD-coated, 60° A TCMT090208-PSS AH725 turning insert designed for external and internal turning, offering universal performance for steel and stainless steels in standard ISO tool systems ISO triangle insert TCMT geometry PVD-coated AH725 carbide grade 7° clearance angle, 60° included angle Cylindrical hole with single-sided countersink Consistent cutting performance for mixed-material production The AH725 grade is a PVD-coated carbide developed for universal use, delivering stable chip formation and improved wear resistance across mild and stainless steels. Designed for situations with frequent material changes or where small tooling is required, the grade reduces the risk of edge breakouts and supports productive machining cycles. This results in fewer interruptions, more predictable insert life and a higher overall throughput in batch production or mixed-lot turning. Accurate seating and clamping for repeatable results Compatibility with holders depends on form, clearance angle, tolerance class, fastening, size and thickness. The insert follows the ISO geometry with a 60° included angle and a 7° clearance angle, while the cylindrical hole with a single-sided countersink (40°–60°) ensures secure fastening and correct seat alignment. With a plate thickness of 2.38 mm and the standard 09 size, the geometry supports stable clamping and repeatable positioning, which directly benefits dimensional consistency and reduces the need for rework. Geometry and chip control tuned for surface quality and safety The PSS chipbreaker combined with a 0.8 mm corner radius provides a balance between strength and surface finish, making the insert suitable for both finishing and light roughing in turning operations. The triangle‑shaped insert allows three usable cutting edges per index, offering economical edge changeovers while maintaining process security. The engineered geometry helps to moderate cutting forces, leading to improved surface quality and reduced vibration on smaller toolholders. Secure machining reliability with Tungaloy quality — contact Metav Werkzeuge for precise specification advice or to place an order via info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: 6856792-Tungaloy Manufacturer SKU: TUN6856792 Manufacturer article number: 6856792 Facts Size: 09 Thickness: 2.38 mm Corner radius: 0.8 mm Included angle: 60° Clearance angle: 7° Special features ISO turning insert TCMT090208-PSS Carbide material Coating / grade: AH725 (PVD) Chipbreaker: PSS Plate form: triangle Hole style: cylindrical hole + single-sided countersink (40°–60°) Application: turning (external and internal) FAQ What materials is this insert suitable for? The TCMT090208-PSS AH725 insert is specified for machining steel and stainless steels; the AH725 grade is designed for broad material coverage and stable chip formation. Which applications benefit most from this insert? The insert is intended for external and internal turning; its PSS chipbreaker and 0.8 mm corner radius offer a good compromise between finish and edge strength for finishing and light roughing. How does the hole and countersink affect clamping? The cylindrical hole with a single-sided countersink (40°–60°) ensures secure and precise clamping, improving seat repeatability and supporting consistent cutting performance with ISO-compatible holders. How many cutting edges are available per insert? The triangle plate provides three cutting edges per index, enabling economical indexing while maintaining a robust cutting geometry. What advantages does the AH725 PVD coating deliver? The AH725 PVD-coated carbide enhances wear resistance and process stability, especially in mixed-material production where edge integrity and long tool life are priorities. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090208 T5115 Wendeplatten - Tungaloy
Take advantage of the combination of balanced wear resistance, stable cutting-edge performance and secure clamping for efficient cast-iron turning; order the TCMT090208-PSS T5115 turning insert directly via Metav Werkzeuge or ask the consultants for application advice. TCMT 090208 T5115 — Tungaloy triangular indexable insert, CVD-coated carbide, 60° TCMT090208-PSS T5115 Tungaloy turning insert for ISO-spec external and internal turning applications, optimised for cast iron machining TCMT090208-PSS by Tungaloy, CVD-coated carbide Universal grade T5115 for cast iron machining 0.8 mm corner radius for robust cutting edges Cylindrical hole with single-sided countersink Consistent edge life for cast-iron turning The combination of CVD-coated surface and a wear-resistant carbide substrate yields a well-balanced performance that extends tool life while preserving cutting-edge integrity. The universal grade T5115 is formulated for Gusseisen (cast iron), offering an equilibrium between wear resistance and edge stability which reduces tool changes and supports continuous machining cycles. This balance makes the insert particularly suitable where predictable tool life and repeatable component quality are priorities; the coating minimises adhesive wear and contributes to consistent surface finish on the workpiece. Secure seating and precise geometry for reliable clamping Designed to ISO standards, the triangular 60° geometry and the 0.8 mm corner radius ensure stable cutting behaviour and repeatable positioning in compatible holders. The insert features a cylindrical hole with single-sided countersink (40°–60°) that enables secure fastening and straightforward orientation in a matching clamping system. With a plate thickness of 2.38 mm and standard size designation 09, the insert interfaces reliably with standard external holders and boring bars; compatibility is governed by form, clearance angle, tolerance class, fastening type, size and thickness, which together guarantee repeatable rigidity and reduced vibration during turning. Improved productivity through controlled chip formation The integrated PSS chipbreaker is engineered to control chip shape and evacuation when machining cast iron, lowering the risk of built-up edge and easing chip handling in automated and manual setups alike. As part of a system that includes the insert, the appropriate external holder or boring bar, a clamping pad or set and replacement screws, the solution reduces downtime and supports higher material removal rates. The pragmatic choice of a universal, CVD-coated grade for Gusseisen simplifies tool management across varying workpiece grades while maintaining surface quality and process stability. For reliable cast-iron turning with Tungaloy's T5115 grade, contact Metav Werkzeuge for expert guidance and to request the TCMT090208-PSS insert (SKU TUN6864551); eMail: info@metav-werkzeuge.com • Phone: +49 2822 7131930 Technical data Article number: 6864551 Manufacturer SKU: TUN6864551 SKU: 6864551-Tungaloy Model series: ISO-Drehwendeschneidplatten Name: TCMT090208-PSS T5115 Tungaloy turning insert Facts Corner radius: 0.8 mm Angle: 60° Relief angle: 7° Plate thickness: 2.38 mm Plate size: 09 Special features Material: carbide Coating: CVD Grade: T5115 Chipbreaker: PSS Hole: cylindrical hole + single-sided countersink (40°–60°) Shape: triangular Application: turning; external and internal turning FAQ Is this insert suitable for machining cast iron? Yes. The TCMT090208-PSS T5115 insert uses the universal T5115 grade, which is formulated for cast iron and provides a balance of wear resistance and edge stability suitable for Gusseisen machining. Which toolholders fit this triangular insert? Compatibility is ISO-based; holders and boring bars that accept a 60° triangular insert with the stated size, thickness and hole style will fit the TCMT090208-PSS insert when form, clearance angle and fastening match the insert geometry. How does the chipbreaker affect process stability? The PSS chipbreaker promotes controlled chip formation and evacuation during turning, reducing the likelihood of built-up edge and improving repeatable surface finish with the T5115 grade. Can the insert be used for internal turning operations? Yes. The insert is suitable for both external and internal turning when mounted in an appropriate boring bar or holder designed for ISO triangular inserts. What components are required to form a complete cutting system? A complete system comprises the indexable insert, a compatible external holder or boring bar, a clamping pad/klemmsatz and the correct replacement screws to ensure secure fastening and stable cutting performance. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090208 T9215 Wendeplatten - Tungaloy
Benefit from CVD-coated carbide T9215 for high wear resistance and fracture safety plus an optimised PSS chipbreaker in a standard ISO triangular format with a 0.8 mm nose radius; compatibility with common ISO holders ensures quick integration on the shop floor. Order the TCMT090208 T9215 insert directly via Metav Werkzeuge or consult the technical team for application advice. TCMT090208 T9215 TCMT indexable turning insert by Tungaloy — for turning The TCMT090208 T9215 is an ISO triangular indexable insert engineered for external and internal turning of medium steels, combining a robust CVD coating with a chipbreaker suited to continuous and lightly interrupted cuts. CVD-coated carbide grade T9215 Optimised PSS chipbreaker 7° clearance for stable cutting ISO triangle insert 09, 0.8 mm nose radius Dependable wear life through engineered CVD coating The insert uses a CVD-coated carbide substrate in grade T9215, designed to extend tool life during medium steel machining. The CVD layer provides a hard, temperature-resistant surface that improves abrasion resistance and keeps the cutting edge stable under elevated contact temperatures. As a consequence, process windows can be expanded without compromising component quality, reducing the frequency of tool changes and supporting continuous production runs. The result is a measurable benefit in uptime and consistent surface finish. Simple integration into ISO tool systems for reduced setup time Built in the ISO triangular format 09 with a cylindrical hole and a one-sided 40°–60° countersink, the insert is compatible with standard external holders and boring bars when the holder matches the form, clearance, tolerance class, fastening, size and thickness requirements. With a plate thickness of 2.38 mm, a 7° clearance and a 0.8 mm nose radius, the geometry is optimised for predictable engagement and stable seating. System assembly is kept straightforward: an ISO indexable insert is used together with the appropriate external holder or boring bar, a shim/clamp set and replacement screws, which simplifies inventory and changeover procedures. Stable chip control and productivity for machining repeatability The PSS chipbreaker is tuned for chip formation in medium-steel applications, supporting reliable evacuation and preventing long, tangled swarf in common turning operations. This leads to more consistent cycle times and fewer interruptions for manual chip clearing. Designed for continuous to slightly interrupted cutting, the specification delivers high material removal rates while maintaining edge security against breakage. For challenging mixes of stability and feed, the choice of chipbreaker and the T9215 grade provides a balanced compromise between wear resistance and toughness, enabling higher productivity with reduced risk of rework. Technical queries and advice on matching cutting data to shop-floor conditions can be referred to Metav Werkzeuge for application support. For application guidance or availability of the Tungaloy TCMT090208 T9215 indexable insert, contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930 for prompt technical advice and supply. Product details Article number: 6773979 Manufacturer SKU: TUN6773979 SKU: 6773979-Tungaloy Model series: ISO indexable turning inserts Material: carbide Numbers / Core technical data Size: 09 Plate thickness: 2.38 mm Nose radius: 0.8 mm Clearance angle: 7° Included angle: 60° Designs / Special features CVD-coated carbide T9215 PSS chipbreaker Triangular ISO insert Cylindrical hole with one-sided countersink (40°–60°) Application: turning (external and internal) System components: matching holder, shim/clamp set, spare screws FAQ Which materials is this insert intended for? The Tungaloy TCMT090208 T9215 insert is primarily intended for medium-steel machining; the CVD-coated carbide grade T9215 offers a balance of wear resistance and fracture toughness for continuous and lightly interrupted cuts. Which toolholders are compatible with this insert? Compatibility requires an ISO triangular 09 holder designed for an insert with 2.38 mm thickness and a cylindrical hole with one-sided countersink; the TCMT090208 fits holders that match form, clearance, tolerance class, fastening, size and thickness. What is the function of the PSS chipbreaker? The PSS chipbreaker on the TCMT090208 T9215 promotes controlled chip formation and efficient evacuation, reducing the risk of swarf-related interruptions and supporting stable feed rates. Is this insert suitable for interrupted cuts? The T9215 grade is optimised for continuous to slight intermittent cutting; it provides high wear resistance while retaining enough toughness for light interruptions, but heavy interruptions may require a different geometry or grade. Which dimensions should be checked before ordering? Confirm ISO size 09, plate thickness 2.38 mm, nose radius 0.8 mm, clearance angle 7° and the hole/countersink style (cylindrical hole + one-sided 40°–60° countersink) to ensure correct mounting of the TCMT090208 T9215. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 090208 T9225 Wendeplatten - Tungaloy
Take advantage of robust CVD-coated carbide and a PSS chipbreaker tuned for reliable chip control to maintain steady production in medium to heavy steel turning; order directly via Metav Werkzeuge or consult the technical team for application-specific advice. TCMT090208-PSS T9225 — ISO indexable turning insert, CVD-coated carbide, PSS chipbreaker (Tungaloy) The TCMT090208-PSS T9225 is an ISO-standard triangular indexable insert for external and internal turning, engineered for medium to heavy steel machining where intermittent cuts or variable engagement demand enhanced toughness and secure chip evacuation CVD-coated carbide T9225 for toughness PSS chipbreaker for stable chip control Triangular form with 60° included angle 7° clearance and 0.8 mm corner radius Consistent performance under heavy and variable conditions The CVD-coated carbide grade T9225 combines wear resistance with elevated toughness, making it suitable for medium to heavy steel machining where cutting conditions vary. The coating provides a protective layer that reduces flank wear and helps maintain edge integrity under increased thermal load. As a result, machining cycles benefit from extended tool life and fewer insert changes, which supports higher uptime and predictable process output in serial production or batch runs. Secure chip control and reliable clamping for interrupted cuts Equipped with the PSS chipbreaker, this insert ensures controlled chip formation and evacuation even during slightly interrupted cuts. The combination of chipbreaker geometry and the insert’s hole design — a cylindrical hole with a single-sided countersink (40°–60°) — promotes stable clamping and consistent machining forces. Stable chip control leads to improved surface finish and reduced risk of recutting, which in turn supports faster cycle times and safer swarf handling in the workshop. Geometry and dimensions that simplify tooling decisions The triangular shape with a 60° included angle, 0.8 mm corner radius and 7° clearance angle provides versatility across common turning tasks, while the 2.38 mm thickness delivers the rigidity required for heavier depths of cut. Conformity to ISO plate sizing eases selection of compatible toolholders: compatibility is determined by form, clearance angle, tolerance class, clamping method, size and thickness. Choosing an insert with clearly defined geometry reduces setup time and minimises the need for trial-and-error in holder matching. System-level advantages for production environments As part of a conventional system setup — an ISO insert, matching external holder or boring bar, support shim/clamp set and replacement screws — this insert contributes to a dependable production chain. The ISO-standard design makes stocking and replacement straightforward, while the robust grade reduces the frequency of tool changes. Typical users include production machinists, job shops and manufacturing engineers seeking reproducible machining results and cost-effective performance across a broad steel spectrum. The article is listed under the manufacturer SKU and can be integrated into existing tool management practices with minimal disruption. For procurement or application questions regarding the TCMT090208-PSS T9225 CVD-coated carbide insert, contact Metav Werkzeuge to review tooling options and availability; specialists available at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: 6781228 Manufacturer article number: TUN6781228 SKU: 6781228-Tungaloy Model series: ISO-Drehwendeschneidplatten Brand: Tungaloy Core technical data Included angle: 60° Corner radius: 0.8 mm Clearance angle: 7° Thickness: 2.38 mm Size: 09 Special features CVD-coated carbide (T9225) Chipbreaker: PSS ISO-standard indexable insert for turning Application: external and internal turning Hole: cylindrical with single-sided countersink (40°–60°) System components: insert, holder/boring bar, shim/clamp set, screws FAQ What materials is this insert intended for? The TCMT090208-PSS T9225 insert is designed primarily for medium to heavy steel machining and performs well under changing engagement conditions that require increased toughness. Is the insert suitable for interrupted cuts? Yes, the PSS chipbreaker and the robust T9225 carbide grade make the insert suitable for slightly interrupted cuts and varying machining conditions. Which toolholders are compatible with this insert? Compatibility depends on holder form, clearance angle, tolerance class, clamping method, size and thickness; the insert follows ISO dimensions to simplify matching with standard external holders and boring bars. How does the corner radius affect machining results? The 0.8 mm corner radius balances edge strength and surface finish: it increases edge toughness for heavier cuts while still enabling acceptable surface quality in general turning operations. What system components are required for correct mounting? A complete system comprises the ISO insert, a compatible external holder or boring bar, an underlay/shim and a clamping set with replacement screws; the insert’s hole with countersink ensures stable clamping. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 AH6225 Wendeplatten - Tungaloy
Take advantage of the combination of a PVD-coated carbide grade optimised for stainless steel, a sharp yet stable cutting edge, and ISO compatibility for predictable production performance; order the TCMT110202 AH6225 Tungaloy indexable insert directly via Metav Werkzeuge or consult our specialists for application support. TCMT110202 AH6225 — Tungaloy indexable insert for turning, PVD-coated carbide, 60° triangle The TCMT110202 AH6225 is an ISO-format triangular turning insert designed for external and internal turning applications, featuring a one-sided chipbreaker and a geometry compatible with standard holders. PVD-coated carbide AH6225 60° triangular insert for versatility Corner radius 0.2 mm for fine finishing ISO-compatible with cylindrical hole and countersink Consistent cutting performance for stainless steel The PVD-coated AH6225 grade delivers a balance of a sharp, stable cutting edge and broad material coverage, making it especially suitable for machining stainless steel under medium cutting conditions. The tailored coating improves adhesion resistance and reduces built-up edge formation, which in turn results in fewer interruptions for tool change and smoother cycle times. For production environments where consistent surface finish and reliable tool life are essential, the combination of the PVD-coated carbide substrate and the AH6225 chemistry provides predictable performance across varying feed and speed settings without sacrificing edge integrity. Optimised geometry reduces set-up time and increases repeatability The triangular 60° format and the compact corner radius 0.2 mm allow the insert to be used in a wide range of turning operations while preserving rigidity and positional repeatability in the holder. The insert’s ISO-format design and the circular hole with a single-sided countersink (40°–60°) ensure secure clamping in compatible holders; compatibility is determined by insert shape, relief angle, tolerance class, fastening method, size and thickness. The modest 2.38 mm thickness contributes to stable clamping and improved vibration resistance when paired with an appropriate outer holder or boring bar, so setup times are reduced and process deviation is minimised. Stable process and predictable tool life in production A one-sided chipbreaker matched to the grade helps control chip formation for a range of turning tasks while preserving the cutting edge under interrupted or variable conditions. The insert is intended to be used in a standard system build — ISO insert, a matching external holder or boring bar, plus a supporting clamp set and spare screws — to ensure full mechanical integrity during machining. For workshop planners and production engineers, the focus is on reproducible cycle times and manageable maintenance intervals: selecting the correct chipbreaker and the AH6225 grade for the given alloy offers improved productivity and stable surface quality without complex parameter changes. Contact Metav Werkzeuge for tailored recommendations on Tungaloy AH6225 inserts and to order genuine TCMT110202 AH6225 units; for technical questions email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6903328 SKU: 6903328-Tungaloy Manufacturer SKU: TUN6903328 Model series: ISO-Drehwendeschneidplatten Designation: TCMT110202 AH6225 Tungaloy indexable insert Facts Insert size: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Insert angle: 60° Relief angle: 7° Hole style: with hole; cylindrical hole + single-sided countersink (40°–60°) Special features Material: carbide substrate Coating/grade: PVD-coated AH6225 Chipbreaker: one-sided Insert shape: triangular Application: turning (external and internal) System composition: ISO insert, matching outer holder or boring bar, clamp set and spare screws FAQ What materials is this insert best suited for? The AH6225 grade is formulated for machining stainless steel and offers a universal performance range for medium turning operations when using the TCMT110202 insert from Tungaloy. Can TCMT110202 be used for both external and internal turning? Yes, the TCMT110202 AH6225 insert is designed for external and internal turning within the limits of its geometry and the selected holder system. How does the PVD coating benefit tool life? The PVD-coated carbide in the AH6225 grade improves wear resistance and reduces adhesion, which contributes to a more stable cutting edge and predictable tool life for the TCMT110202 insert. What must be considered for correct clamping and compatibility? Compatibility depends on insert shape, relief angle, tolerance class, fastening, size and thickness; ensure the holder matches the ISO-format TCMT110202 and secure clamping with the appropriate clamp set and screws. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 AH6225 Wendeplatten - Tungaloy
Taking advantage of the combination of a sharp, stable cutting edge and predictable chip control ensures consistent productivity in stainless applications; order the insert directly via Metav Werkzeuge or contact the consultants for specification support. TCMT110202 AH6225 Tungaloy Turning Insert (ISO TCMT, 60°) TCMT110202 AH6225 is a PVD‑coated carbide indexable insert for general turning operations, designed for external and internal turning in rostfreier Stahl and similar materials. PVD-coated carbide AH6225 for rostfreier Stahl ISO TCMT triangular insert, 60° cutting angle 0.2 mm corner radius, 2.38 mm insert thickness Cylindrical hole with one-sided countersink Consistent cutting performance under variable conditions The PVD-coated AH6225 grade combines a wear-resistant surface with a microstructure tuned for a stable cutting edge, delivering a balance between sharpness and toughness. This composition is particularly suited for machining rostfreier Stahl, where adhesion and built-up edge often limit performance. The coating increases thermal stability and wear resistance, which translates into longer intervals between index changes and more predictable part tolerances. For operations with medium cutting depths and fluctuating stability, the insert offers repeatable surface finish and reduced scrap rates. Geometry designed for precision and edge security The triangular ISO form with a 60° cutting angle provides secure seating and versatile cutting orientations. The 0.2 mm corner radius supports a compromise between edge strength and surface finish, while the 2.38 mm thickness enhances rigidity for interrupted cuts and shoulder turning. Compatibility with holders is determined by form, relief angle, tolerance class, fastening, size and thickness; selecting a matching external holder or boring bar and correct clamping components preserves the insert’s mechanical advantage and repeatability across batches. Secure fastening and reliable chip control for production A cylindrical hole with an integrated one‑sided countersink (40°–60°) ensures firm, concentric clamping and reduces the risk of micro‑movement under load. The single‑side chipbreaker geometry facilitates controlled chip formation in typical turning cycles, lowering the likelihood of entangling chips and improving machine uptime. The system approach — insert plus appropriate clamp or shim set and spare screws — simplifies replenishment and reduces setup variation, contributing to a stable machining process and predictable cycle times. Practical integration and process advantages for workshops The ISO‑normed design means the insert is compatible with a broad range of standard toolholders when matched for size and fastening style. Inclusion of a PVD surface and a grade formulated for rostfreier Stahl supports productive turning with fewer index changes and consistent tool life. For shops prioritising repeatability, the combination of geometry, grade and hole design reduces trial-and-error at setup and supports efficient batch processing with less operator intervention. For precision turning in rostfreier Stahl with Tungaloy’s AH6225 grade, contact Metav Werkzeuge for availability and tailored holder recommendations Technical Data Article number: 6903323 SKU: 6903323-Tungaloy Manufacturer SKU: TUN6903323 Model series: ISO‑Drehwendeschneidplatten Material: carbide Facts Insert designation: TCMT110202 Cutting angle: 60° Relief angle: 7° Insert size: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Special features Grade/coating: AH6225, PVD‑coated Insert shape: triangular (TCMT) Hole: cylindrical hole with one‑sided countersink (40°–60°) Chipbreaker: one‑sided Typical application: Turning (external and internal) System components: insert + suitable holder/boring bar + backing/clamping set + spare screws FAQ What materials is this insert intended for? The TCMT110202 AH6225 Tungaloy turning insert is specified for use primarily in rostfreier Stahl and comparable alloys, offering a grade engineered for adhesion‑prone materials. Which toolholders are compatible with the TCMT110202 insert? Compatibility is determined by form, relief angle, tolerance class, fastening, size and thickness; the TCMT110202 fits ISO TCMT holders with matching fastening and seating geometry. How does the AH6225 coating influence tool life? The PVD coating on the AH6225 carbide grade improves thermal and abrasive wear resistance, which supports longer effective edge life and more consistent part quality during medium machining tasks. Is the insert suitable for internal turning and boring? Yes, the indexable insert’s geometry and one‑sided chipbreaker make it suitable for both external and internal turning when used with an appropriate boring bar or internal holder. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110202 AH6235 Wendeplatten - Tungaloy
Take advantage of the combination of a PVD-coated carbide grade tailored to minimise edge breakouts, an ISO‑compatible triangular 11 mm format for secure clamping, and a geometry optimised for stainless steels and interrupted cuts — order the inserts directly via Metav Werkzeuge or consult our technical advisors. TCMT 110202 AH6235 triangular turning insert, PVD-coated carbide – Tungaloy A TCMT110202 AH6235 insert for precision turning, engineered for interrupted cuts and challenging stainless-steel applications PVD-coated carbide, tough grade AH6235 Optimised for stainless steels and interrupted cuts Triangular 11 mm format with 60° included angle Cylindrical hole with 40°–60° countersink Consistent cutting performance for demanding materials The PVD-coated carbide composition of this insert prioritises toughness to resist chipping during shock‑prone operations. The AH6235 grade is designed specifically for machining stainless steels and for applications where intermittent engagement or built‑up edge is a concern. In practice, the tougher substrate and coating combination reduces the frequency of unexpected edge failures and contributes to longer tool life and steadier component quality, which supports higher process reliability on production runs. Geometry that secures the cut and improves surface consistency A triangular plate with an 11 mm size and a 60° included angle provides a stable cutting geometry for both external and internal turning. The 0.2 mm corner radius balances strength and surface finish: larger radii increase edge robustness, smaller radii favour fine finishes. The 7° relief angle ensures reliable clearance and reduces rubbing, while the one‑sided chipbreaker supports predictable chip control, helping to avoid tangling and improving machining safety. These design choices yield consistent results across serial production and reduce downtime for rework. System compatibility and practical selection advice for production use This indexable plate fits ISO‑standard turning systems; compatibility depends on holder form, clearance angle, tolerance class, attachment and plate thickness. The insert’s cylindrical hole with a single‑side countersink (40°–60°) provides secure clamping in many common external holders and boring bars. For best outcomes, match the chipbreaker and the AH6235 grade to the workpiece toughness and the machining stability available; select a more robust grade or a smaller feed where chatter or vibration is present. If further help is required with holder matching, cutting data or batch supply, Metav Werkzeuge can provide application guidance — email info@metav-werkzeuge.com or call +49 2822 7131930. For reliable performance in stainless‑steel and interrupted‑cut turning, request the TCMT110202 AH6235 inserts from Metav Werkzeuge for fast supply and application support via info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: 6903486 SKU: 6903486-Tungaloy Manufacturer SKU: TUN6903486 Article name: TCMT110202 AH6235 Tungaloy insert Core data Size: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Relief angle: 7° Included angle: 60° Hole: with hole Hole style: cylindrical hole + single‑side countersink (40°–60°) Special features Grade: AH6235 Material: PVD‑coated carbide Application: turning Chipbreaker: one‑sided Plate form: triangular Series: ISO turning indexable inserts FAQ Is this insert suitable for machining stainless steels? The TCMT110202 AH6235 insert uses a tougher PVD‑coated carbide grade intended for stainless steels, making it well suited to reduce chipping and maintain edge integrity during such machining. Can this insert be used for interrupted cuts? Yes. The AH6235 grade and the plate’s robust geometry are formulated to cope with interrupted cuts, offering improved resistance to breakouts compared with general‑purpose grades. What does the 0.2 mm corner radius affect in practice? A 0.2 mm corner radius increases edge strength compared with a razor edge while still allowing acceptable surface finish; it is a balanced choice for moderate feeds and when occasional shock loads occur. How does the hole and countersink improve clamping? The cylindrical hole with single‑side countersink (40°–60°) secures the insert in many standard clamping systems, helping to prevent movement under load and enabling consistent positioning in the holder. Which applications are typical for this insert? Indexable turning for external and internal diameters, especially where stainless steels or interrupted cuts are involved; choose the AH6235 grade and the one‑sided chipbreaker to match workpiece and machine stability. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 AH6235 Wendeplatten - Tungaloy
Take advantage of the combination of a PVD-coated carbide grade AH6235, ISO‑compliant TCMT geometry and a secure clamping design for stable turning of stainless steels and interrupted cuts — order directly via Metav Werkzeuge or consult the team for tailored application support. TCMT110202 AH6235 Tungaloy – Turning insert, PVD-coated carbide, 60° The TCMT110202 AH6235 indexable insert is designed for ISO‑standard turning applications, offering a robust solution for external and internal turning of stainless steels and interrupted cuts PVD-coated carbide grade AH6235 Optimised for stainless steels and interrupted cuts 7° relief angle for robust edge security Triangular 60° form with 0.2 mm corner radius Longer tool life through a tougher cutting grade The combination of a PVD-coated carbide substrate and the AH6235 grade provides enhanced toughness for applications with elevated breakout risk. This turning insert is intended to reduce edge chipping during interrupted cuts on stainless steels, which translates to longer tool life and fewer unscheduled indexings. The tougher coating structure balances wear resistance with fracture toughness, delivering consistent performance where brittle grades would fail. Geometry that secures accuracy and repeatability A triangular 60° form with a corner radius of 0.2 mm and a 7° relief angle ensures stable cutting forces and secure seating in compatible ISO pockets. The ISO 110202 designation denotes the insert geometry and size, while the cylindrical hole with one‑sided countersink (40°–60°) enables dependable clamping with standard screws and clamping sets. These geometric features improve positional repeatability and contribute to a stable cutting edge, reducing vibration and enhancing surface finish in precision turning operations. Seamless integration into existing turning systems As an indexable insert from an ISO model series, the plate integrates easily with standard turning holders, backing pads and clamping kits. The system approach — insert, appropriate external holder or boring bar, backing/clamp set and replacement screws — keeps setup time predictable and reduces changeover overhead. Clear matching by form, relief, tolerance class, fixing method, size and thickness simplifies selection and avoids mismatches that can compromise process reliability. Productivity gains through predictable chip control A single‑sided chipbreaker tuned to the grade supports stable chip formation in many turning scenarios, lowering the risk of entanglement and scrap. Predictable chip behaviour combined with the robust grade reduces downtime and contributes to higher overall equipment effectiveness. When process parameters are set to reflect the material and machining conditions, the result is more consistent cycle times and improved output quality — practical advantages for batch production and mixed‑batch jobbing alike. Contact Metav Werkzeuge today for application advice on Tungaloy turning inserts and to secure the TCMT110202 AH6235 for your next production run Technical data Article number: 6903493 Manufacturer SKU: TUN6903493 Model series: ISO‑Drehwendeschneidplatten Material: carbide Facts ISO designation: 110202 Geometry angle: 60° Relief angle: 7° Thickness: 2.38 mm Corner radius: 0.2 mm Plate size: 11 mm Special features Grade: AH6235 (PVD‑coated carbide) Shape: triangular, one‑sided chipbreaker Hole: with cylindrical hole + one‑sided countersink (40°–60°) Intended use: turning (external and internal), interrupted cuts System composition: insert, holder compatibility, backing/clamping set, replacement screws FAQ What materials is this insert suitable for? The TCMT110202 AH6235 turning insert is formulated for stainless steels and applications with intermittent cuts where improved fracture resistance is required. Which holders fit this ISO insert? Compatibility depends on form, relief, tolerance class, fixing method, size and thickness; the TCMT110202 geometry fits ISO‑standard holders designed for 60° triangular inserts. How does the AH6235 grade affect tool life? The PVD‑coated AH6235 grade increases toughness, reducing edge breakouts during interrupted cuts and thereby extending usable tool life compared with harder, more brittle grades. Is the chip control suitable for long, continuous turning? The single‑sided chipbreaker provides predictable chip formation for many turning operations; optimisation of cutting data is recommended for long continuous cuts to maintain surface finish and tool life. What is included when ordering this insert? The article covers the indexable insert itself; holders, clamping sets and replacement screws are supplied separately as part of the complete system. Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110202 AH725 Wendeplatten - Tungaloy
Take advantage of the combination of PVD-coated carbide reliability, ISO compatibility and a compact 0.2 mm corner radius to maintain process security and predictable tool life; order through Metav Werkzeuge or consult their technical team for application-specific advice. TCMT 110202 AH725 turning insert for turning – PVD-coated carbide, 60° | Tungaloy A TCMT110202 AH725 indexable turning insert for ISO-standard external and internal turning, engineered as a universal, breakage-resistant grade for varied workpiece materials. ISO triangular insert TCMT110202 PVD-coated AH725 carbide for rostfreier Stahl and Stahl 60° insert angle with 0.2 mm corner radius Single-sided chipbreaker with central hole Greater process security with a universal PVD grade The AH725 grade is a PVD-coated carbide designed as a universal, fracture-resistant solution for turning operations. Its coating and substrate combination target consistent wear behaviour across mixed batches of Stahl and rostfreier Stahl, reducing unexpected insert failures and the need for frequent changes. This translates into fewer unscheduled stoppages and a steadier production rhythm, especially where component runs include varying materials or when smaller tool geometries demand reliable performance. Consistent clamping and repeatable geometry for predictable results A 60° triangular geometry paired with a 0.2 mm corner radius and 2.38 mm plate thickness ensures stable cutting engagement and predictable deflection characteristics. The central hole with a cylindrical bore plus a one-sided countersink (40°–60°) secures repeatable seating in standard ISO-compatible holders; the listed 7° relief angle supports clearance while maintaining edge strength. Together these features simplify holder selection and minimise set-up variation, improving surface quality and dimensional consistency on turned parts. Economical machining through longer tool life and quick replacement Using this indexable design within an ISO system reduces downtime for tool change and inventory complexity. The PVD-coated carbide surface of the grade improves resistance to built-up edge and flank wear, which in many operations results in longer edge life and lower cost per component. The single-sided chipbreaker supports predictable chip formation for a wide range of feeds and depths of cut, aiding chip control and protecting workpiece finishes — a rational approach to lowering operating costs and increasing throughput. Practical guidance for selection and application For external and internal turning select the chipbreaker and grade based on stability, workpiece material and cutting conditions; the single-sided chipbreaker suits many finishing and medium-depth operations. Ensure holder compatibility by checking form, size, thickness (2.38 mm) and fastening arrangement; triangular inserts with a 60° included angle commonly fit standard external holders and boring bars. If machining mixed batches of Stahl and rostfreier Stahl, this AH725 grade offers a balanced compromise between toughness and wear resistance to keep processes stable. For tailored tooling recommendations or to secure genuine Tungaloy AH725 inserts, contact Metav Werkzeuge via info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number (SKU): 6856793-Tungaloy Manufacturer SKU: TUN6856793 Manufacturer article number: 6856793 Model series: ISO-Drehwendeschneidplatten Designation: TCMT110202 AH725 Tungaloy turning insert Core specifications Insert angle: 60° Corner radius: 0.2 mm Plate thickness: 2.38 mm Inscribed size: 11 mm Relief angle (free angle): 7° Hole style: cylindrical hole + one-sided countersink (40°–60°) Special features Material: carbide Coating: PVD Chipbreaker: single-sided Shape: triangular Application: turning (external and internal) Compatible with ISO-standard holders FAQ What materials is this insert suitable for? The AH725 grade is intended for machining a broad range of materials including Stahl and rostfreier Stahl, offering a universal balance between toughness and wear resistance for mixed-production environments. How does the chipbreaker influence performance? The single-sided chipbreaker promotes controlled chip formation in many turning operations; the design supports better surface finish and easier chip evacuation when using appropriate feeds and depths of cut. Which holder features must be checked for compatibility? Compatibility depends on form, size, plate thickness (2.38 mm), fastening arrangement and the seat geometry to match the TCMT110202 profile; the central hole and countersink ensure correct clamping in standard ISO holders. Is the insert suitable for internal turning in small-diameter holders? Yes, the triangular format and compact geometry make the insert usable in many boring bars and internal turning holders, provided the holder matches the insert’s dimensions and tolerance class. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
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