TCMT 110202 AH725 Wendeplatten - Tungaloy
Take advantage of the PVD-coated cemented carbide grade and precise TCMT110202 geometry to ensure stable chip formation and consistent process security in turning operations. The universal AH725 grade delivers reliable edge life on Stahl and rostfreier Stahl, while the compact 0.2 mm corner radius supports fine finishing. Order the insert directly via Metav Werkzeuge or ask the consultants for material-specific recommendations. TCMT110202 AH725 indexable turning insert, PVD-coated cemented carbide (0.2 mm radius) – Tungaloy A TCMT110202 AH725 indexable turning insert designed for external and internal turning, offering a universal, break-resistant grade for mixed-material production and high process stability. PVD-coated cemented carbide for durability Universal grade for Stahl and rostfreier Stahl ISO TCMT110202 triangular form 0.2 mm corner radius for fine finishing Secure, predictable cutting performance for turning The combination of a PVD coating and cemented carbide substrate in the AH725 grade provides measurable improvements in wear resistance and edge stability, particularly where mixed batches of Stahl and rostfreier Stahl are machined. The result is consistent chip control and fewer edge failures, which translates into longer insert life and reduced rework. For workshops seeking reliable, repeatable turning results, this geometry and grade reduce process variability and support steady, high-quality output. Geometry and clamping designed for repeatability The triangular TCMT110202 geometry with a 60° included angle and a 7° clearance angle yields predictable cutting forces and stable seating in ISO-compatible holders. The insert’s cylindrical hole with a one-sided countersink (40°–60°) guarantees secure fixation on a matching clamping set, aiding repeatable indexation and minimising runout. Thickness of 2.38 mm and plate size 11 mm ensure compatibility with common compact holders while preserving adequate rigidity for finishing passes. Fine finishing and chip control with a small corner radius A 0.2 mm corner radius paired with a one-sided chipbreaker supports superior surface finish on finishing and profiling tasks. The modest radius helps to limit cutting edge contact and reduces vibration on smaller tools, producing smoother component surfaces and consistent dimensional results. Selecting the AH725 chipformer is particularly beneficial in operations where small radii and high process security are required across varying materials. System guidance and application advice for straightforward integration This ISO-standard insert is part of a system consisting of the indexable plate, a compatible external holder or boring bar, a shim/clamp set and replacement screws. Compatibility is determined by shape, relief angle, tolerance class, fastening method, size and thickness; matching these parameters ensures correct seating and safe operation. For applications where machining parameters or material selection vary, choosing the appropriate chipbreaker and the AH725 grade supports stable, productive machining. For ordering the Tungaloy TCMT110202 AH725 insert or for tailored recommendations on holder selection and cutting data, contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930. Technical data Article number: 6865195 Manufacturer SKU: TUN6865195 SKU: 6865195-Tungaloy Brand: Tungaloy Model series: ISO-Drehwendeschneidplatten Facts Size: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Clearance angle: 7° Included angle: 60° Special features Material: cemented carbide Coating: PVD Grade: AH725 Shape: triangular Hole: cylindrical hole with one-sided countersink (40°–60°) Chipbreaker: one-sided Application: turning (external and internal) FAQ What materials is this insert suitable for? The TCMT110202 AH725 insert is specified for Stahl and rostfreier Stahl; the AH725 grade is formulated for universality and break resistance across these materials. How does the AH725 grade improve process security? AH725 combines a PVD coating with a robust carbide substrate to promote stable chip formation and reduced edge chipping, resulting in improved process security during turning operations. Which holders are compatible with this insert? Compatibility requires a holder that accepts ISO TCMT110202 plates with the matching form, relief angle and thickness; secure clamping is facilitated by the insert’s cylindrical hole with one-sided countersink. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 AH725 Wendeplatten - Tungaloy
Benefit from the combination of a universal, PVD-coated AH725 grade and the ISO-compliant triangular geometry with a 0.2 mm corner radius for dependable turning performance and stable chip control; order the TCMT110202 AH725 insert directly via Metav Werkzeuge or ask the consultants if needed. TCMT 110202 AH725 – ISO turning insert, PVD-coated carbide, 60° (Tungaloy) A TCMT110202 AH725 ISO insert designed for external and internal turning, optimised for applications on Stahl and rostfreier Stahl. TCMT110202 AH725 PVD-coated carbide insert Universal grade for Stahl and rostfreier Stahl 0.2 mm corner radius for fine profiling Compatible with ISO holders; 7° relief High process reliability across mixed workpieces The combination of a PVD-coated surface and the AH725 grade provides a balanced solution for machining Stahl and rostfreier Stahl, delivering stable chip formation and reliable edge retention. The coating reduces built-up edge and improves wear resistance, which translates into longer tool life and fewer interruptions. For operations where material batches vary or where smaller tooling is necessary, this universal grade helps to maintain consistent cycle times and predictable component quality. Precision geometry that supports surface quality and consistency The triangular 60° insert geometry combined with a 0.2 mm corner radius and 7° relief gives a controlled cutting edge for fine profiling and turning tasks. The 11 mm inscribed circle and 2.38 mm thickness contribute to mechanical stability in the seat, while the ISO-compliant form ensures compatibility when the holder’s form, relief angle, tolerance class, fastening method, size and thickness are matched. These geometrical parameters reduce vibration, improve surface finish and help to preserve dimensional accuracy across serial production. Secure clamping and fast indexation for productive turning A cylindrical hole with a single-side countersink (40°–60°) and a single-sided chipbreaker enable secure clamping and straightforward indexation. The standardised fastening approach—insert, appropriate outer holder or boring bar, shim/locating plate and replacement screws—keeps changeover times short and tool handling predictable. Reliable clamping reduces the risk of insert movement under load, supporting repeatable results and minimising rework in demanding turning operations. Application guidance and selection for best results Designed for external and internal turning, the insert performs particularly well where process security is a priority. Select the chipbreaker and grade according to workpiece material, machining method and setup stiffness to obtain the intended balance between cutting force, chip control and surface finish. For small-diameter tools or operations with frequent material changes, the universal AH725 grade offers a pragmatic compromise between performance and robustness, helping to safeguard uptime and component quality. For reliable, high-security turning with Tungaloy's AH725 technology, contact Metav Werkzeuge for expert guidance and fast supply: info@metav-werkzeuge.com · +49 2822 7131930 Technical data Article number: 6856716 Manufacturer article number: 6856716 Manufacturer SKU: TUN6856716 SKU: 6856716-Tungaloy Model series: ISO turning indexable inserts Core specifications Inscribed circle: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Relief angle: 7° Insert angle: 60° Design & special features Material: carbide Coating: PVD Grade: AH725 Shape: triangular Hole: cylindrical hole + single-side countersink (40°–60°) Chipbreaker: single-sided Application: external and internal turning System: ISO insert compatible with matching holder, shim and screws FAQ Is this insert suitable for rostfreier Stahl? The TCMT110202 AH725 insert from Tungaloy is specified for applications on Stahl and rostfreier Stahl and is designed to provide stable performance across both material classes. What does the 0.2 mm corner radius mean for component finish? A 0.2 mm corner radius reduces cutting forces for fine profiling and helps to achieve a smoother surface; the small radius is well suited to precision turning and light finishing passes with the TCMT110202 AH725 insert. How does the PVD coating affect tool life? The PVD-coated AH725 grade improves wear resistance and reduces built-up edge, which typically extends the service life of the insert in general turning operations. Can the insert be used in standard ISO triangular holders? Yes—compatibility depends on holder form, relief angle, tolerance class, fastening method, size and thickness; the insert follows ISO geometry and is intended for use in matching ISO triangular holders and boring bars. What is the significance of the cylindrical hole with countersink? The cylindrical hole combined with a single-side countersink (40°–60°) ensures secure clamping and precise positioning, facilitating fast indexation and repeatable results for the TCMT110202 AH725 insert. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 AT9530 Wendeplatten - Tungaloy
Benefit from the combination of consistent surface quality, stable cutting edge and simple holder compatibility for reliable finishing operations; order the insert directly via Metav Werkzeuge or consult the technical team for selection and supply. TCMT 110202 AT9530 Tungaloy turning insert — coated cermet for finishing and light turning, 60° triangular geometry TCMT110202 AT9530 Tungaloy turning insert is designed for finishing and light turning of steel, offering an application-focused grade and geometry for improved surface integrity. Coated cermet for superior surface finish Optimised for finishing and light turning 60° triangular geometry for secure seating 0.2 mm corner radius for fine detail Achieve high-quality surface finishes with a cermet cutting edge The AT9530 grade is a coated cermet developed for finishing and light machining of steel, prioritising a fine surface finish and uniform wear over aggressive metal removal. Cermet combines ceramic hardness with metallic toughness, so the cutting edge retains form at the lower cutting depths used for finishing. This results in fewer passes and less downstream grinding or polishing, which supports a more efficient production flow and reduced rework. Compatibility with ISO tool systems is maintained, so holders that match the specified form, relief angle and tolerance class will ensure correct seating and repeatable results. Predictable wear and secure clamping for productive cycles The triangular 60° geometry and a 0.2 mm corner radius provide a defined engagement profile that supports consistent cutting forces and dependable tool life. The single-sided chipbreaker keeps chip flow controlled during light turning, helping to avoid surface damage on delicate profiles. Because the grade promotes steady wear rather than abrupt edge failure, process windows can be widened with confidence, increasing throughput while maintaining part tolerances and surface quality. The result is better process reliability and fewer unplanned tool changes. ISO compatibility and practical mounting details Designed as part of an ISO-standard insert family, the plate's compatibility with holders is determined by form, 7° relief angle, tolerance class, clamping method, size and 2.38 mm thickness. The insert features a cylindrical hole with a single-sided countersink (40°–60°) which ensures secure fastening and straightforward indexability in appropriately matched external holders or boring bars. A robust system setup — comprising the correct holder, a matching shim/clamping set and replacement screws — will ensure repeatable positioning and maintain concentricity during operations. Practical recommendations for finishing applications For finishing and light turning of steel, a stable clamping arrangement and a rigid setup are essential to exploit the AT9530 grade’s benefits. Choose the chipbreaker and the insert geometry according to workpiece stability and desired surface quality; smaller depths of cut and controlled feed yield the best surface results with cermet grades. This insert family suits precision workshops and production environments where surface integrity and component repeatability are priorities. When in doubt about holder compatibility or process parameters, technical guidance is available to match the insert to the machining strategy. For precision finishing on steel, select the Tungaloy TCMT110202 AT9530 insert and contact Metav Werkzeuge for availability and application advice via info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: 6773743 Manufacturer SKU: TUN6773743 Label: TCMT110202 AT9530 Tungaloy-Wendeplatte Model series: ISO-Drehwendeschneidplatten Facts Inscribed size: 11 mm Thickness: 2.38 mm Corner radius: 0.2 mm Included angle: 60° Relief angle: 7° Hole: with hole (cylindrical + single-sided countersink 40°–60°) Special features Grade: AT9530 Cutting material: coated cermet Plate shape: triangular Chipbreaker: single-sided Typical application: finishing and light turning of steel System components: compatible holder, shim/clamping set, replacement screws FAQ What materials is this insert suited for? This insert is engineered for finishing and light turning of steel; the AT9530 coated cermet grade is optimised for surface quality and even wear on steel. How is the insert secured in the holder? The TCMT110202 insert uses a cylindrical hole with a single-sided countersink (40°–60°) for secure clamping; matching the ISO holder form and clamping set is recommended. Which geometry and radius are provided? The triangular insert has a 60° included angle and a 0.2 mm corner radius, offering a defined engagement suitable for fine detail and finishing passes. Is this insert part of an ISO-standard system? Yes, the item is part of an ISO-standard insert family; compatibility depends on form, relief angle, tolerance and thickness and should be checked against the chosen holder. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 DX120 Wendeplatten - Tungaloy
Take advantage of the combination of high cutting speeds, extra-long tool life and stable, ISO-compliant geometry to increase throughput and reduce downtime; order the insert directly via Metav Werkzeuge or request application advice from our consultants. TCMT 110202 DX120 Tungaloy indexable insert for turning, 60° triangle, PCD A TCMT110202 DX120 Tungaloy ISO indexable insert designed for high-speed turning of aluminium, non-ferrous and abrasive non-metals with a PCD cutting layer for extended service life PCD grade DX120 for long tool life Triangular 60° geometry for stable cutting Suitable for aluminium and non-ferrous materials Cylindrical hole with one-sided countersink (40°–60°) High-speed machining with proven wear resistance The TCMT110202 DX120 insert combines a polycrystalline diamond (PCD) cutting layer with a robust carbide substrate, enabling significantly higher cutting speeds compared with conventional carbide tools when machining soft, non-ferrous materials. The DX120 grade is engineered for abrasive non-metals and aluminium alloys, which results in a noticeably long tool life and fewer indexings per component. This reliability translates into consistent cycle times and lower tooling consumption in high-volume turning processes. Geometry engineered for accuracy and secure clamping The triangular 60° shape provides effective cutting engagement with a defined nose radius, and the corner radius of 0.2 mm delivers a predictable cutting edge for finishing operations. A relief angle of 7° and a plate thickness of 2.38 mm contribute to stiffness and edge support, while the central hole—the cylindrical hole with a one-sided countersink (40°–60°)—ensures secure clamping in compatible holders. These geometric parameters help maintain dimensional accuracy and surface quality, particularly when the holder, tolerance class and mounting match the insert dimensions. Application-specific benefits and process gains Designed primarily for turning, the insert’s single-sided chipbreaker and PCD cutting surface reduce built-up edge and improve chip evacuation in aluminium and similar materials. The result is improved surface finish and reduced secondary operations. When combined with an appropriate ISO-standard holder and clamping set, the system offers repeatable results and reliable performance across batches, making it suitable for both prototype runs and full production environments. Practical notes on selection and setup Compatibility with a given holder depends on form, tolerance class, clearance angle, fastening method, size and thickness; selecting the correct chipbreaker and grade is essential for optimised results. The carbide substrate provides mechanical support for the PCD layer; cooling strategy and feed/speed adjustments should reflect the workpiece material to avoid thermal damage to the diamond edge. For installation, verify the insert orientation and use the specified screws and backing pads to meet recommended clamping forces and avoid chipping. For high-speed turning of aluminium and non-ferrous parts, specify the Tungaloy DX120 PCD insert and contact Metav Werkzeuge for tailored application support by email at info@metav-werkzeuge.com or by phone at +49 2822 7131930 Technical data Article number: 6822165 SKU: 6822165-Tungaloy Manufacturer SKU: TUN6822165 Brand: Tungaloy Model series: ISO turning indexable inserts Core specifications Insert designation: TCMT110202 Shape / angle: triangular / 60° Corner radius: 0.2 mm Relief angle: 7° Plate thickness: 2.38 mm Size: 11 Materials & features Grade: DX120 Cutting material: polycrystalline diamond (PCD) Substrate material: carbide Chipbreaker: single-sided Hole style: cylindrical hole with one-sided countersink (40°–60°) Typical application: turning aluminium, non-ferrous and abrasive non-metals Compatibility note: dependent on form, clearance angle, tolerance class, fastening, size and thickness FAQ What materials is this insert suited for? The TCMT110202 DX120 insert is intended for aluminium, other non-ferrous alloys and abrasive non-metallic materials thanks to its PCD cutting layer. How does the DX120 grade affect production runs? DX120 provides extended edge life and consistent cutting performance, which reduces indexings and supports longer uninterrupted production cycles. Which holder features are required for safe clamping? A compatible ISO holder with correct form, tolerance class and clamping geometry is required; the insert’s cylindrical hole with one-sided countersink secures the plate in standard clamping systems. Can this insert be used for finishing operations? Yes—its 0.2 mm corner radius and PCD surface are suitable for fine finishing on aluminium and similar materials when feeds and speeds are properly set. What system components complete the cutting assembly? Typical systems comprise the ISO indexable insert, a matching external holder or boring bar, backing pad/clamping set and replacement screws matched to the insert’s hole style. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 GH730 Wendeplatten - Tungaloy
Benefit from ISO-standard compatibility and the GH730 cutting grade for extended tool life and consistent edge stability; the triangular geometry with a 0.2 mm corner radius ensures reliable engagement and repeatable clamping. Order the insert directly via Metav Werkzeuge or consult their specialists for cutting data and availability. TCMT110202 GH730 Tungaloy indexable insert for turning TCMT110202 GH730 is an ISO-indexed triangular indexable insert designed for turning in standard toolholder systems. TCMT110202 triangle insert, ISO standard GH730 Tungaloy grade for wear resistance Single-sided chipbreaker for stable cutting Cylindrical hole with 40°–60° countersink Reliable compatibility and precision in ISO tool systems The insert is manufactured to an ISO-standard, which simplifies tool management and replacement in production environments. Its triangular form with a 60° included angle provides proven seating geometry for most turning holders; compatibility is governed by form, relief angle, tolerance class, clamping and thickness, so predictable repeatability is achieved when using matched tooling. This standardisation reduces setup time and supports consistent machining results across batches. High wear resistance and edge stability from the GH730 grade The Tungaloy GH730 carbide grade combines wear resistance with sufficient toughness for stable turning performance. As a carbide indexable insert, it sustains cutting-edge integrity under cyclic loads, leading to fewer index changes and longer intervals between tool checks. The result is improved component surface quality and a more economical tool life profile, particularly where consistent edge retention is required for production runs. Geometry and chip control that enhance process security A single-sided chipbreaker is integrated to promote efficient chip formation and evacuation during turning operations, helping to avoid entanglement and maintain surface finish. The insert features a 0.2 mm corner radius that balances edge strength and form accuracy for medium-finish passes. Mounting is facilitated by a cylindrical hole with a one-sided countersink (40°–60°), ensuring secure fixation and repeatable seating in compatible holders, which supports stable cutting conditions and reduces vibration. Practical use and operational benefits for turning tasks Designed specifically for turning operations, the insert performs reliably when combined with an appropriate holder, clamp set and tightening screws. Its 2.38 mm thickness and standardised dimensions make it straightforward to integrate into existing tool inventories, while the GH730 composition contributes to consistent results across various turning scenarios. The combination of geometrical control and material selection helps to lower downtime and supports efficient, predictable machining workflows. Choose the Tungaloy GH730 insert for improved edge life and process stability — contact Metav Werkzeuge for cutting parameters, stock status and tailored recommendations at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6821003 Manufacturer SKU: TUN6821003 Model series: ISO turning indexable inserts Designation: TCMT110202 GH730 Brand: Tungaloy Facts Insert size: 11 Thickness: 2.38 mm Included angle: 60° Corner radius: 0.2 mm Relief angle: 7° Hole: with hole Hole style: cylindrical hole + one-sided countersink (40°–60°) Special features Carbide material GH730 Tungaloy grade Single-sided chipbreaker Triangular plate form ISO-standardised turning insert For turning operations Compatibility depends on holder form, clamping and tolerance FAQ What holders are compatible with this insert? The TCMT110202 GH730 Tungaloy insert (SKU: TUN6821003) is compatible with holders designed for ISO TCMT110202 geometry; compatibility requires matching the form, relief angle, tolerance class, clamping method and thickness. Which applications benefit most from the GH730 grade? The GH730 cutting grade is suited to turning operations that demand a balance of wear resistance and edge toughness, delivering longer tool life and reliable surface quality under regular production conditions. How does the single-sided chipbreaker affect machining? A single-sided chipbreaker on the TCMT110202 GH730 insert improves chip control and evacuation during turning, which enhances process security and reduces the likelihood of chasing or chip interference. Is the insert supplied ready-to-mount? The insert is supplied as an ISO-indexed triangular plate with a cylindrical hole and countersink; it integrates into standard clamping systems when paired with the correct holder, clamp set and screws. What corner radius and thickness are standard for this insert? This indexable insert features a corner radius of 0.2 mm and a plate thickness of 2.38 mm, dimensions that support a compromise between edge strength and form accuracy for many turning tasks. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 GT9530 Wendeplatten - Tungaloy
The product data contains contradictory information about the cutting material — one field indicates a coated cermet while another lists carbide, which creates confusion and makes it impossible to determine the correct material. A reliable product description cannot be generated from these inconsistent data, as the conflicting details prevent accurate representation and may lead to errors in usage or selection. It is essential to verify and correct the material specification to ensure clarity, consistency, and reliability in the product information provided, as this will help avoid potential misunderstandings or issues for end-users relying on accurate data.
TCMT 110202 NS9530 Wendeplatten - Tungaloy
The combination of a sharp uncoated cermet cutting edge, a small 0.2 mm corner radius and ISO triangular form delivers high-quality finishes and low cutting forces in continuous turning operations; this supports predictable cycle times and reduced rework. Order the TCMT110202 NS9530 insert directly via Metav Werkzeuge or consult our advisors for material‑specific recommendations. TCMT110202 NS9530 ISO turning insert — finishing cermet by Tungaloy TCMT110202 NS9530 is an ISO triangular turning insert engineered for finishing operations on steel, offering a sharp edge geometry and optimised chip control for continuous cuts. Uncoated cermet for precision finishing Sharp cutting edge, low cutting forces Triangular ISO form with 0.2 mm radius 7° clearance angle for stable cutting Consistent surface quality with minimal cutting effort The uncoated cermet NS9530 is designed as a finishing grade for steel, combining a very sharp cutting edge with reduced cutting forces. This material choice prioritises surface integrity and dimensional accuracy in continuous cuts and small depths of cut; the result is fewer passes and less manual rework. For operations that demand a superior surface finish, the cermet composition provides improved edge retention compared with conventional grades, while the small corner radius (0.2 mm) enables fine detail and tight tolerance control without compromising stability. Secure seating and predictable tool behaviour in production Compatibility with toolholders is ensured by the ISO form, clearance angle and standardised dimensions. The insert’s triangular geometry and the central hole (cylindrical hole with one‑side countersink, 40°–60°) make it suitable for a wide range of ISO toolholders; correct fit is determined by form, clearance, tolerance class, clamping and thickness. The 7° clearance and 2.38 mm plate thickness contribute to stable engagement and reduced vibration, which supports repeatable machining results and consistent component quality on automated centres and lathes. Tailored for steel finishing and reliable chip control As a finishing grade, the insert features a single‑sided chipbreaker tuned for continuous turning, promoting controlled chip formation and lower tendency for built‑up edge on steel. The combination of a 60° included angle and the fine edge geometry allows efficient finishing passes while maintaining tool life. For workshops prioritising process reliability, this insert offers a balance of high surface quality and predictable wear behaviour, making it suitable where repeatability and finish are decisive for downstream assembly or inspection. Contact Metav Werkzeuge for technical advice on selecting the right Tungaloy finishing insert or to request compatibility checks for specific holders; Metav Werkzeuge can advise on cutting data and application conditions to maximise performance Technical data Article number: 6998513 SKU: 6998513-Tungaloy Manufacturer SKU: TUN6998513 Model series: ISO turning indexable inserts Material: cemented carbide (carbide) Grade / sort: NS9530 Insert designation: TCMT110202 Core specifications Corner radius: 0.2 mm Clearance angle: 7° Plate thickness: 2.38 mm Insert size: 11 mm Included angle: 60° Central hole: with hole (cylindrical hole + one‑side countersink 40°–60°) Special features Uncoated cermet cutting material Single‑sided chipbreaker for finishing ISO triangular plate form Designed for finishing steel with continuous cuts Compatibility depends on form, clearance, tolerance class, clamping, size and thickness Intended for small depths of cut and improved surface finish FAQ What is the primary application of the TCMT110202 NS9530 insert? The TCMT110202 NS9530 insert is intended for finishing turning operations on steel, optimised for continuous cuts and small depths of cut to achieve high surface quality. Is the insert coated or uncoated, and what are the implications? This Tungaloy insert uses an uncoated cermet (NS9530); the uncoated edge provides a very sharp geometry for excellent surface finish and reduced cutting forces during finishing passes. Which toolholders are compatible with this ISO insert? Compatibility is determined by ISO form, clearance angle, tolerance class, clamping method, size and thickness; the triangular ISO form and central hole suit a broad range of standard toolholders designed for TCMT inserts. How does the 0.2 mm corner radius affect machining? A 0.2 mm corner radius enables fine edge detail and close tolerance control, reducing the amount of material removed per pass while maintaining surface integrity in finishing operations. Can this insert be used for interrupted cuts or harder materials? The NS9530 cermet grade is optimised for finishing on steel under continuous cutting conditions; for heavily interrupted cuts or hardened materials, a different grade or geometry should be chosen. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110202 NS9530 Wendeplatten - Tungaloy
Take advantage of the class-leading NS9530 cermet for superior finishing, the ISO‑standard TCMT geometry for broad holder compatibility, and the sharp cutting edge designed for low cutting forces to maintain cycle-time efficiency; order directly via Metav Werkzeuge or consult the technical team for application advice. TCMT110202 NS9530 Tungaloy indexable turning insert — cermet finishing grade, 0.2 mm corner radius A TCMT110202 NS9530 Tungaloy triangular ISO turning insert engineered for finishing turning operations on steel with a sharp edge and a low‑force cutting geometry ISO triangular insert TCMT form NS9530 cermet for fine finishing Sharp edge for low cutting forces Central hole with 40°–60° countersink Improved surface finish with low cutting effort The uncoated cermet grade NS9530 provides a consistently sharp cutting edge, which directly reduces ploughing and promotes a superior fine surface finish on steel when performing continuous cuts or small feeds. The combination of the cermet microstructure and the specified geometry enables lower cutting forces, which helps to minimise vibration in less rigid setups and contributes to stable process control. This results in predictable part quality and reduced need for secondary finishing, supporting higher first‑pass yields. Reliable ISO compatibility and secure mounting The insert follows the ISO designation and the TCMT110202 form, ensuring compatibility with a wide range of external holders and boring bars where form, clearance, tolerance class, clamping method and thickness match. The insert is supplied with a central hole and a cylindrical hole style with a one‑sided countersink (40°–60°) that facilitates secure clamping and repeatable seating. The standardised form reduces setup time and simplifies inventory management across mixed‑tool toolrooms. Geometry engineered for precision and repeatability With a corner radius of 0.2 mm, an included angle of 60° and a relief angle of 7°, the insert balances cutting stability with the ability to produce fine edges and tight dimensional control. The plate thickness of 2.38 mm and the triangular 11 mm size deliver the stiffness required for finishing passes while remaining a versatile option for a range of part profiles. The single‑sided chipbreaker is adapted for finishing cuts and contributes to consistent chip flow in continuous cutting conditions. Application benefits and process considerations Designed primarily for turning (external and internal), this insert excels in finishing steel where low cutting forces and excellent surface quality are priorities. The uncoated cermet composition offers good wear resistance during continuous cuts and is particularly suited to small depths of cut and higher spindle speeds typical of finishing steps. Selecting the correct chipbreaker and matching feed rates to the insert geometry will maximise tool life and maintain the high surface quality that NS9530 is optimised to deliver. Request a tooling consultation from Metav Werkzeuge for application‑specific recommendations or order the Tungaloy NS9530 finishing insert to enhance turning accuracy—contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: 6998521 Manufacturer SKU: TUN6998521 SKU: 6998521-Tungaloy Model series: ISO‑Drehwendeschneidplatten Material: Hartmetall Facts Insert designation: TCMT110202 Grade: NS9530 Corner radius: 0.2 mm Thickness: 2.38 mm Size: 11 mm Relief angle: 7° Included angle: 60° Special features Uncoated cermet cutting material Triangular insert form Central hole with cylindrical hole and one‑sided countersink (40°–60°) Single‑sided chipbreaker Designed for turning (finishing on steel) FAQ What material is the insert optimised for? The Tungaloy TCMT110202 in grade NS9530 is optimised for finishing operations on steel, delivering a sharp edge and low cutting forces for superior surface quality. Which holder types are compatible with this ISO insert? Compatibility depends on the ISO form, relief angle, tolerance class, clamping and thickness; the TCMT form follows ISO standards and fits holders and boring bars designed for TCMT‑style triangular inserts. How does the 0.2 mm corner radius affect part finish? A 0.2 mm corner radius offers a balance between edge strength and the ability to produce fine surface finishes, reducing micro‑chatter and enabling close dimensional control in finishing passes. Is the insert coated and what does that mean for speeds? The insert is an uncoated cermet (NS9530); this composition performs well at finishing speeds, often allowing higher spindle speeds with small depths of cut while maintaining surface quality. What is the purpose of the countersunk central hole? The central hole with a 40°–60° countersink ensures secure, repeatable clamping and precise seating in indexable insert holders, which supports consistent tool performance and positioning. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 T6215 Wendeplatten - Tungaloy
Benefit from the combination of a CVD-coated carbide grade engineered for durable performance, the precise TCMT ISO geometry and an optimised single-sided chipbreaker that delivers consistent chip control and surface quality; order the insert directly via Metav Werkzeuge or consult our technical advisers for application guidance. TCMT110202 T6215 indexable insert for turning – Tungaloy TCMT110202 T6215 is a CVD-coated carbide indexable insert designed for stable to slightly interrupted turning of stainless steels, offering reliable wear resistance and consistent chip formation. CVD-coated carbide for wear resistance ISO TCMT geometry, 11 mm triangular form Single-sided chipbreaker for consistent chips Cylindrical hole with one-sided countersink High wear resistance for reliable productivity The CVD-coated carbide substrate in this insert delivers enhanced resistance to adhesive and abrasive wear, which is particularly beneficial when machining stainless steels under continuous or slightly interrupted conditions. The T6215 grade was formulated to extend tool life while maintaining process stability, so production runs require fewer insert changes and experience fewer unscheduled interruptions. The coating promotes thermal and chemical resistance at the cutting edge, meaning heat-related wear is reduced and surface integrity of the workpiece is preserved. Geometry tuned for surface finish and edge security With an ISO TCMT triangular shape and a corner radius of 0.2 mm, the geometry balances delicate finishing capability with sufficient edge strength for general turning tasks. The 7° relief (frewinkel) and the 60° included angle provide stable seating in standard holders, while the modest corner radius supports fine surface finishes without sacrificing repeatable edge life. The single-sided chipbreaker is designed to shape chips reliably for external and internal turning, helping to prevent entanglement and ensuring predictable chip evacuation even at moderate feeds. Practical compatibility and mounting considerations The insert is supplied in an ISO-standard form that ensures interchangeability across a wide range of compatible holders and boring bars; compatibility depends on form, relief angle, tolerance class, fastening type, size and thickness of the seat. The part features a cylindrical hole with a one-sided countersink (40°–60°) to suit common clamping systems and replacement screws, simplifying retrofits and service stocking. With a plate thickness of 2.38 mm and a plate size of 11 mm, the insert fits many established turning systems, enabling quick changeovers and streamlined tool inventory management. Efficient selection for production use Selecting the correct insert grade and chipbreaker for the workpiece material and machining stability reduces cycle time and improves process economics. This insert performs best when paired with a holder matched for the TCMT form and tolerance class; under stable cutting conditions it offers repeatable results and predictable tool life. If operational variables change — such as interrupted cuts or tougher stainless alloys — the grade and chipbreaker combination provides a level of robustness that protects component quality and lowers scrap risk. For complex enquiries or specific machining parameters, technical advice is available to support selection and parameter optimisation. For tailored advice and to order genuine Tungaloy indexable inserts, contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930 and ask for application support Technical data Manufacturer item number: 6903112 SKU: TUN6903112 Model series: ISO indexable inserts Core measurements Plate size: 11 mm Plate thickness: 2.38 mm Corner radius: 0.2 mm Relief angle: 7° Included angle: 60° Materials & features CVD-coated carbide, grade T6215 Triangular plate form, ISO TCMT110202 Single-sided chipbreaker Cylindrical hole with one-sided countersink (40°–60°) Application: turning (external and internal) Compatibility depends on holder form, tolerance and fastening FAQ What materials is this insert suited for? The TCMT110202 T6215 insert is optimised for machining stainless steels; the CVD-coated carbide grade T6215 provides wear resistance appropriate for stable to slightly interrupted turning conditions. How does the chipbreaker affect machining? The single-sided chipbreaker on this insert controls chip form and evacuation, reducing the risk of entanglement and promoting consistent surface quality in turning operations. Which holders are compatible with this ISO insert? Compatibility is determined by the holder's geometry, relief angle, tolerance class, fastening method and seat dimensions; the ISO TCMT form ensures interchangeability with matching external holders and boring bars. What does the corner radius of 0.2 mm mean in practice? A 0.2 mm corner radius provides a compromise between a fine surface finish and sufficient edge strength; it is suitable for general finishing passes on turned components. Is this a genuine Tungaloy product and how can it be ordered? Yes, the insert is a genuine Tungaloy indexable insert (manufacturer item number 6903112, SKU TUN6903112) and can be ordered through Metav Werkzeuge; technical advisers are available for machining parameter recommendations. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 T6215 Wendeplatten - Tungaloy
Take advantage of robust CVD‑coated carbide in the T6215 grade together with precise 60° geometry and a 0.2 mm corner radius to achieve reliable turning of stainless steel with reduced wear and predictable tool life; order supplies or request advice from Metav Werkzeuge for application-specific recommendations. TCMT110202 T6215 Tungaloy indexable insert for turning A TCMT110202 T6215 Tungaloy insert in ISO‑format, designed for external and internal turning where stable to lightly interrupted cuts require a wear‑resistant CVD‑coated carbide grade. ISO TCMT 110202 triangular insert CVD‑coated T6215 grade for stainless steel 0.2 mm corner radius for precise profiling Cylindrical hole with 40°–60° countersink Long‑lasting wear resistance for stainless steel turning The combination of a CVD‑coated surface and a wear‑resistant T6215 carbide substrate provides consistent performance when machining stainless steel under stable conditions. The coating improves thermal stability and reduces adhesion of built‑up edge, which translates into longer intervals between index changes and fewer unexpected tool stops. For production environments where repeatability and surface quality matter, this indexable insert offers a predictable trade‑off between cutting life and finish. Geometry that supports accuracy and surface quality The 60° triangle geometry with a 0.2 mm corner radius and a 7° relief angle is intended to combine cutting strength with fine profiling capability. A small corner radius helps maintain dimensional accuracy on turned faces and shoulders while the relief angle reduces rubbing and heat generation. The plate thickness of 2.38 mm and inscribed size 11 provide mechanical stability for routine turning tasks, improving surface finish and minimising vibration when set up in a compatible holder. Designed for straightforward system compatibility and secure clamping As an ISO‑standard plate, mechanical compatibility depends on holder form, relief angle, tolerance class, fastening method, size and thickness. The TCMT110202 is supplied with a cylindrical hole and a single‑sided countersink (40°–60°) to suit screw‑clamped systems and common clamping kits. Choosing the correct outer holder or boring bar with the matching seat and clamping set is essential for safe operation; the standardised format simplifies tool inventory and replacement logistics. Practical advantages in workshop use and selection guidance The single‑sided chipbreaker and the specified grade make this insert particularly suitable for steady turning operations on stainless steel where chip control and edge life are priorities. Selecting the correct chipbreaker and cutting data according to material condition and machine rigidity will deliver the best economy and surface quality. If further machining parameters or compatibility checks are required, Metav Werkzeuge can provide application data and advice by email or phone to support implementation. Contact Metav Werkzeuge for tailored advice on using Tungaloy turning inserts and for secure supply: email info@metav-werkzeuge.com or call +49 2822 7131930. Technical data Article number: 6903123-Tungaloy Manufacturer SKU: TUN6903123 Manufacturer article number: 6903123 Material: carbide Model series: ISO indexable turning inserts Designation: TCMT110202 T6215 Facts Thickness: 2.38 mm Size (inscribed circle): 11 mm Corner radius: 0.2 mm Relief angle: 7° Included angle: 60° Special features CVD‑coated carbide grade T6215 Triangular plate, ISO TCMT format Cylindrical hole with single‑sided countersink (40°–60°) Single‑sided chipbreaker Intended use: external and internal turning of stainless steel Compatibility with matching holders, clamping sets and screws FAQ What materials is this insert suitable for? The TCMT110202 in T6215 grade is optimised for machining stainless steel under stable or lightly interrupted conditions and offers improved wear resistance compared with uncoated grades. How does the plate fix to a holder? The plate uses a cylindrical hole with a 40°–60° countersink for screw clamping; appropriate holders and clamping sets matching the TCMT geometry are required for secure mounting. Which features improve surface finish and dimensional control? The 60° triangle geometry combined with a 0.2 mm corner radius and a 7° relief angle helps reduce vibration and rubbing, supporting consistent surface quality and accurate profiling. Is this insert suitable for interrupted cuts? The T6215 grade performs best in stable to lightly interrupted conditions; for heavy interruptions a different grade or cutting strategy should be considered. How does the CVD coating benefit production runs? A CVD coating increases thermal resistance and wear protection, which extends tool life and supports consistent batch‑to‑batch performance with fewer index changes. Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110202 T9215 Wendeplatten - Tungaloy
Take advantage of the combination of CVD-coated carbide durability, ISO compatibility and a 60° triangular geometry for consistent, productive turning — order directly via Metav Werkzeuge or request tailored advice for integration into existing holder systems. TCMT110202 T9215 Triangle indexable insert for Turning — Tungaloy A TCMT110202 T9215 indexable insert engineered for external and internal turning applications, offering a CVD-coated carbide grade optimised for medium-steel machining. CVD-coated carbide for high wear resistance Triangle shape, 60° cutting angle 0.2 mm corner radius for versatile finishing Single-side chipbreaker, for medium steel turning Productive performance for medium-steel turning The combination of CVD-coated carbide and grade T9215 provides a balanced pairing of high wear resistance and reliable fracture toughness, enabling consistent component quality across extended runs. The grade is specified for the mid-range of steel machining and performs particularly well in continuous to slightly interrupted cuts, translating into fewer tool changes and improved uptime. This performance focus supports a measurable increase in machining throughput while maintaining surface integrity, so production targets can be met with predictable tool life. Secure clamping and ISO compatibility for straightforward integration Designed to the ISO indexable insert system, the insert’s triangular geometry with a 60° included angle and a 0.2 mm corner radius ensures compatibility with common external holders and boring bars when form, relief angle, tolerance class, fastening method, size and thickness are matched. The insert features a central hole with a cylindrical bore and a one-sided countersink (40°–60°) to secure positive seating and repeatable clamping. With a plate thickness of 2.38 mm and a size designation of 11, the component integrates into standard toolholders, allowing shops to implement the part without complex fixture changes. Controlled chip formation and machining economy The single-side chipbreaker tailored to medium-steel applications promotes reliable chip control and improved surface finish, reducing secondary operations and handling time. In a complete system setup — indexable insert, matching external holder or boring bar, underlay/clamping kit and spare screws — the insert contributes to stable cutting conditions and consistent edge life. The result is a noticeable reduction in scrap risk and a positive impact on overall cost-per-part. For shops seeking reliable repeatability and productivity, this insert offers a pragmatic balance of durability and process security. For high-productivity turning with Tungaloy’s CVD-coated grade T9215, contact Metav Werkzeuge for technical guidance and prompt supply: info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: 6774059 Manufacturer SKU: TUN6774059 SKU: 6774059-Tungaloy Model series: ISO indexable turning inserts Material: Cemented carbide Facts Size: 11 mm Plate thickness: 2.38 mm Corner radius: 0.2 mm Relief angle: 7° Included cutting angle: 60° Central hole: with cylindrical bore and one-sided countersink (40°–60°) Special features CVD-coated carbide grade T9215 Single-side chipbreaker Triangle plate form For external and internal turning Compatible with ISO holders when matched for form and tolerance Suited to continuous to slightly interrupted cuts System components: insert, matching external holder or boring bar, underlay/clamping kit and spare screws FAQ What materials is this insert suitable for? The insert is optimised for medium-steel machining; the T9215 CVD-coated carbide grade provides wear resistance and toughness suitable for a broad range of steels. How is compatibility with a holder ensured? Compatibility depends on matching the insert’s form, relief angle (7°), tolerance class, fastening method, size (11) and thickness (2.38 mm) with the holder; the triangular geometry and central hole design support secure clamping. Which cutting conditions are recommended for best life? Stable cutting conditions with continuous to slightly interrupted cuts deliver the best tool life for this grade; the insert is designed to maintain performance under productive chip loads. Can this insert be used for internal turning? Yes, the triangular indexable design and chipbreaker make the insert suitable for both external and internal turning when installed in a compatible boring bar or holder. What system components are required for assembly? A matching external holder or boring bar, appropriate underlay/clamping kit and spare fastening screws are standard components for correct assembly and repeatable seating of the insert. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110202 T9225 Wendeplatten - Tungaloy
Taking advantage of a CVD-coated carbide grade and a compact triangular geometry ensures robust performance in medium-to-heavy steel turning; the combination of a 0.2 mm corner radius and secure clamping via the central hole supports consistent chip control and repeatable tool life. Order the insert directly via Metav Werkzeuge or consult our specialists for application-specific recommendations. TCMT 110202 T9225 Tungaloy turning insert — ISO triangular insert, 7° clearance TCMT 110202 T9225 is an ISO-designated triangular indexable turning insert for general external and internal turning in steel. CVD-coated universal grade T9225 Triangular ISO insert, 11 mm size 0.2 mm corner radius for profile finishing Cylindrical hole with 40°–60° countersink Consistent cutting under variable conditions for steel turning The CVD-coated carbide grade T9225 is formulated for reliable performance in medium-to-heavy steel machining, offering enhanced toughness where interrupted cuts or varying engagement depths occur. The coating and substrate balance wear resistance with fracture toughness, which reduces unexpected tool changeovers and supports longer productive cycles. The ISO-format design simplifies indexable insert replacement within standard tooling systems, enabling stable chip formation and predictable tool life when matched with an appropriate holder. Secure seating and geometry for precise, repeatable results An ISO triangular shape with a central cylindrical hole and a one-sided countersink (40°–60°) ensures positive clamping in standard toolholders; compatibility is determined by form, clearance angle, tolerance class, fastening style, size and thickness. The 7° clearance minimises rubbing on the flank while the 2.38 mm plate thickness contributes to rigidity at the cutting edge. This results in improved dimensional stability of components and reduced risk of chatter, particularly when the insert is used in robust external turning or light boring operations. Practical advantages: surface finish, chip control and predictable tool life A 0.2 mm corner radius provides a balance between profile accuracy and edge strength, helping to produce consistent surface finishes without sacrificing resistance to edge chipping. The single-sided chipbreaker is optimised for chip formation in steel applications, assisting evacuation and reducing heat concentration at the cutting zone. Together, these characteristics support higher process stability and lower overall manufacturing costs through fewer rejects and less frequent tool interventions. Contact Metav Werkzeuge for a tailored grade and holder recommendation for the Tungaloy TCMT110202 T9225 insert — eMail: info@metav-werkzeuge.com • Phone: +49 2822 7131930 Technical Data Article number: 6781126 SKU: 6781126-Tungaloy Manufacturer SKU: TUN6781126 Name: TCMT110202 T9225 Tungaloy-Wendeplatte Model series: ISO-Drehwendeschneidplatten Specifications Corner radius: 0.2 mm Insert angle: 60° Clearance angle: 7° Thickness: 2.38 mm Size: 11 mm Features Material: carbide Coating / grade: T9225 (CVD-coated) Shape: triangular Hole: with hole Hole style: cylindrical hole + one-sided countersink (40°–60°) Chipbreaker: single-sided Application: turning FAQ Which materials is this insert designed for? The TCMT110202 T9225 insert is intended primarily for steel machining and is optimised for medium-to-heavy turning operations where toughness and wear resistance are required. How does the 0.2 mm corner radius affect machining? A 0.2 mm corner radius balances profile fidelity and edge strength; it helps produce a consistent surface finish while maintaining resistance to edge chipping in tougher cutting conditions. Is the insert suitable for interrupted cuts? The T9225 CVD-coated grade offers enhanced toughness that performs well under mildly interrupted cutting conditions typical in medium-to-heavy steel turning. What clamping features ensure compatibility with holders? Compatibility is achieved via the ISO triangular form, the central cylindrical hole with countersink, the 7° clearance and standard size/thickness; the insert seats securely in holders designed for ISO turning plates. Can this insert be used for internal turning or boring? Yes, the ISO format and geometry allow use for both external and internal turning when used with the appropriate boring bars or internal holders designed for triangular inserts. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH6225 Wendeplatten - Tungaloy
Benefit from the combination of a PVD-coated carbide grade, a sharp, stable cutting edge and a compact 60° triangular geometry for consistent medium-duty turning; order directly via Metav Werkzeuge or consult our specialists for technical selection. TCMT 110204 AH6225 – Indexable turning insert for turning by Tungaloy The TCMT 110204 AH6225 is an ISO‑standard triangular indexable insert engineered for external and internal turning, optimised for stainless steels in medium‑duty operations. PVD-coated carbide for stainless steels Sharp and stable cutting edge 60° triangular ISO geometry Cylindrical hole with 40°–60° countersink Consistent wear resistance and edge security for reliable machining The PVD-coated finish on the carbide substrate provides a hard, thin surface layer that reduces adhesion and abrasion during cutting. This coating extends tool life and improves surface quality when machining stainless steels, where built‑up edge and work‑hardening can otherwise shorten insert life. A sharp cutting edge combined with a stable grade helps maintain dimensional reliability across interrupted cuts and varying workpiece conditions. For production planners this means fewer tool changes and more predictable cycle times. ISO geometry and secure seating for broad holder compatibility The triangular 60° geometry with a 0.4 mm corner radius and 2.38 mm plate thickness follows ISO conventions, enabling compatibility with common external holders and boring bars designed for TCMT inserts. The insert features a cylindrical hole with a single-sided countersink (40°–60°) which ensures firm clamping and precise seat location; compatibility depends on form, clearance angle, tolerance class, clamping method, size and thickness. This standardised design simplifies inventory management and reduces the risk of incorrect seating, contributing to consistent part quality. Practical guidance for process optimisation and chip control Designed as a universal grade for stainless steels, the insert performs well in medium-duty turning where a balance of edge sharpness and wear resistance is required. The one-sided chipbreaker is intended to promote stable chip formation under typical turning feeds; selecting the correct chipbreaker and machining parameters according to component rigidity and cutting conditions will improve surface finish and tool life. Combined with a suitable holder and correct clamping torque, the system supports efficient production with lower scrap rates and improved repeatability. Confidence in process stability is supported by the recognised manufacturing quality of the grade and geometry. Choose the Tungaloy TCMT 110204 AH6225 insert for dependable stainless steel turning; contact Metav Werkzeuge for part selection and technical advice at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: 6829876 Manufacturer SKU: TUN6829876 SKU: 6829876-Tungaloy Manufacturer: Tungaloy Model series: ISO-Drehwendeschneidplatten Specifications Geometry code: 110204 Corner radius: 0.4 mm Relief angle: 7° Included angle: 60° Plate thickness: 2.38 mm Plate size: 11 Materials & features Material: carbide (Hartmetall) Coating: PVD-coated Grade: AH6225 (universal for stainless steels) Chipbreaker: one-sided Hole: cylindrical hole with single-sided countersink (40°–60°) Plate form: triangular Application: turning (external and internal) FAQ What is the primary application of this insert? The TCMT 110204 AH6225 insert from Tungaloy is intended for external and internal turning, especially suited to machining stainless steels in medium‑duty operations. Which materials are best machined with this grade? The AH6225 grade is a universal grade optimised for stainless steels; its PVD-coated carbide construction helps reduce built‑up edge and extend tool life when cutting these materials. How is holder compatibility determined for this ISO insert? Compatibility is governed by the insert form, relief angle, tolerance class, clamping arrangement, size and thickness; the TCMT 110204 follows ISO norms and fits holders designed for 60° triangular TCMT inserts with a cylindrical hole and single‑side countersink. What does the 110204 designation indicate? The 110204 code denotes the insert geometry and size according to ISO conventions (60° triangle, size and thickness details); it helps ensure a match with ISO‑compliant holders and tool systems. How should the chipbreaker and cutting data be chosen? Select the chipbreaker and cutting parameters based on workpiece rigidity, stability of the setup and desired surface finish; the one‑sided chipbreaker on this insert promotes stable chip formation in typical turning feeds. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110204 AH6225 Wendeplatten - Tungaloy
Reliable machining of stainless steel is achieved through the combination of a PVD-coated carbide grade AH6225 and a 7° clearance angle, delivering a sharp yet stable cutting edge for medium turning operations. The ISO conformity and triangular geometry ensure straightforward compatibility with standard holders and simple indexable replacement. Order the TCMT110204 AH6225 insert directly via Metav Werkzeuge or ask our consultants if needed. TCMT 110204 AH6225 — Turning insert, PVD-coated carbide, Tungaloy TCMT 110204 AH6225 is an ISO-designated triangular indexable insert for external and internal turning, engineered for reliable performance on stainless steels. TCMT110204 triangular insert, 7° clearance PVD-coated carbide grade AH6225 One-sided chipbreaker, cylindrical hole with countersink Sharp yet stable edge for stainless steel Consistent edge stability for medium turning operations The PVD-coated carbide grade AH6225 provides a balance between sharpness and edge robustness, designed for variable machining conditions. This combination reduces built-up edge and supports steady tool life during cyclic and interrupted cuts. By prioritising a stable cutting geometry, the insert enables improved surface finish while maintaining acceptable wear rates, making it suitable for batch production where repeatable performance and predictable regrinding intervals are required. The coating enhances wear resistance and thermal stability, which translates into fewer unscheduled tool changes and better process reliability. ISO compatibility and straightforward mounting reduce setup time As an ISO turning insert in triangular form, the TCMT110204 fits established holder systems where form, clearance, tolerance class, fixing and thickness determine compatibility. The 7° clearance and 2.38 mm thickness are matched to common external and internal turning holders, and the presence of a cylindrical hole with a one-sided countersink (40°–60°) facilitates secure clamping and repeatable indexing. These characteristics simplify inventory management and reduce setup complexity across multiple lathes, supporting faster changeovers and consistent clamping accuracy in production environments. Controlled chip formation and application suitability The single-sided chipbreaker design focuses on predictable chip control when machining stainless steel, particularly under medium cutting conditions and varying stability. Proper selection of feed and depth of cut, together with this chipbreaker geometry, helps avoid long, stringy chips and supports uninterrupted operation. For a wide range of turning tasks—both external profiling and bore finishing—the insert’s configuration balances cutting efficiency and process safety, offering a pragmatic solution for workshop and production settings that prioritise throughput without compromising surface quality. System clarity and practical benefits for workshop use The TCMT110204 insert forms part of a standard system: an ISO indexable insert, a compatible external holder or boring bar, an appropriate shim/clamp set and replacement fastening screws. Compatibility depends on matching the insert form, clearance angle, tolerance class, fixing method, size and thickness. This clarity allows production planners and tooling engineers to integrate the insert into existing toolholders with minimal adaptation, supporting streamlined procurement and predictable tool consumption. Where medium-duty stainless-steel turning is required, this insert offers a pragmatic mix of performance and availability. For technical advice on suitability or to source genuine Tungaloy TCMT110204 AH6225 inserts, contact Metav Werkzeuge by email at info@metav-werkzeuge.com or by phone at +49 2822 7131930; our advisers can recommend the optimal grade and holder combination for the application. Technical data Article number: 6829871 SKU: 6829871-Tungaloy Manufacturer SKU: TUN6829871 Brand: Tungaloy Model series: ISO turning indexable inserts Core specifications ISO designation: TCMT110204 Geometry: triangular Size: 11 Thickness: 2.38 mm Corner radius: 0.4 mm Clearance angle: 7° Wedge angle: 60° Features and materials Material: carbide Coating/grade: AH6225 (PVD) Chipbreaker: one-sided Hole: with hole; cylindrical hole + one-sided countersink (40°–60°) Application: turning (external and internal) FAQ Which materials is this insert best suited for? The TCMT110204 AH6225 insert is optimised for stainless steel machining; the AH6225 grade and PVD coating deliver a balance of edge sharpness and wear resistance suitable for medium cutting conditions. How does the PVD coating benefit tool life? A PVD-coated carbide insert reduces abrasive wear and improves thermal resistance, which helps maintain a sharper cutting edge for longer during cyclic turning tasks with the TCMT110204 AH6225. What does the hole and countersink geometry mean for clamping? The cylindrical hole with a one-sided countersink (40°–60°) provides secure and repeatable clamping in ISO-compatible holders, ensuring stable positioning and reliable indexing of the insert. For which turning operations is the insert recommended? This triangular indexable insert is designed for both external and internal turning operations; the single-sided chipbreaker supports controlled chip formation in a variety of machining setups. Is a 0.4 mm corner radius suitable for profile work? A 0.4 mm corner radius offers a compromise between edge strength and the ability to maintain detail on profiles; it is appropriate for many finishing and medium-roughing tasks where controlled edge contact is required. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH6235 Wendeplatten - Tungaloy
Take advantage of the PVD-coated AH6235 grade and the 0.4 mm corner radius for reliable performance in interrupted cuts and stainless steel turning; the ISO geometry and cylindrical hole with countersink ensure secure clamping and consistent repeatability. Order the TCMT110204 AH6235 insert directly via Metav Werkzeuge or consult their technical advisors for application-specific selection. TCMT 110204 AH6235 Tungaloy indexable insert for turning — PVD-coated carbide, 60° triangle The TCMT110204 AH6235 indexable insert is an ISO‑standard triangular turning insert designed for external and internal turning, optimised for stainless steels and applications with increased risk of edge chipping. *PVD-coated AH6235 grade for stainless steel *60° triangular insert, 0.4 mm corner radius *Cylindrical hole with single-sided countersink *One-sided chipbreaker for interrupted cuts Higher process reliability for stainless steel and interrupted cuts The PVD‑coated AH6235 grade is formulated as a tougher carbide mix to withstand the demands of stainless steel machining and intermittent cuts. This composition reduces the tendency for brittle fracture at the cutting edge and promotes stable chip formation, which keeps component surfaces consistent and lowers the frequency of tool changes. The combination of a tougher substrate and PVD surface treatment improves resistance to adhesive wear and micro‑chipping, yielding a more predictable service life under unstable cutting conditions. Secure clamping and simple integration into ISO tool systems Engineered to ISO dimensions, the triangular insert provides a standardised seating and orientation for quick integration into holders. The 60° included angle, 2.38 mm thickness and the cylindrical hole with single‑sided countersink (40°–60°) facilitate reliable clamping and repeatable positioning in compatible external holders or boring bars. Clear specification of form, relief angle and tolerance class simplifies selection of the matching toolholder, shims and replacement screws, reducing set‑up time and the risk of incorrect assembly. Efficient cutting performance and practical selection guidance The 0.4 mm corner radius combined with a one‑sided chipbreaker offers a controlled cutting edge suitable for mixed finishing and semi‑finishing tasks where interrupted cuts occur. The chipbreaker geometry directs chips away from the workpiece and tool margin, lowering heat concentration and minimising rework. For best results, match the chipbreaker and grade to the workpiece stability and the chosen cutting parameters; when stability is limited, the tougher grade and restrained radius help maintain edge integrity while still delivering a good surface finish. System components typically include a matching outer holder or boring bar, a shim or clamp set and spare fixing screws. For application advice or to secure original Tungaloy TCMT110204 AH6235 inserts, contact Metav Werkzeuge — order via info@metav-werkzeuge.com or by phone on +49 2822 7131930 for rapid supply and selection assistance Technical data Article number: 6890187-Tungaloy Manufacturer article number: 6890187 Manufacturer SKU: TUN6890187 Model series: ISO turning indexable inserts Material: Carbide Facts Insert designation: TCMT110204 Size: 11 mm Thickness: 2.38 mm Corner radius: 0.4 mm Relief angle: 7° Included angle: 60° Hole: Cylindrical hole + single-sided countersink (40°–60°) Special features PVD-coated AH6235 grade One-sided chipbreaker Triangular insert form For turning (external and internal) Suited to stainless steel and interrupted cuts ISO compatibility for holders, shims and screws FAQ What materials is this insert best suited for? The TCMT110204 AH6235 insert is optimised for stainless steel machining and performs well in interrupted cuts where edge toughness is required. How does the AH6235 coating benefit cutting performance? The PVD coating on the AH6235 grade reduces adhesive wear and enhances edge life, while the tougher substrate helps prevent chipping during unstable cuts. Which toolholders are compatible with this ISO insert? ISO holders designed for triangular TCMT inserts with a 60° included angle and 2.38 mm thickness will accept this insert when the holder geometry, relief angle and tolerance class match the insert specification. What is the purpose of the cylindrical hole and countersink? The cylindrical hole with a single‑sided countersink (40°–60°) secures the insert in the pocket and ensures accurate seating and repeatable clamping torque for consistent positioning. What operations suit the 0.4 mm corner radius and one-sided chipbreaker? A 0.4 mm corner radius with a one‑sided chipbreaker is suitable for finishing to semi‑finishing passes and for conditions with intermittent cutting where controlled edge strength and chip evacuation are priorities. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH6235 Wendeplatten - Tungaloy
Take advantage of the combination of PVD-coated carbide grade AH6235 for improved wear resistance and the ISO 110204 form for straightforward holder compatibility to keep machining reliable and productive; order or request application advice via Metav Werkzeuge for a tailored recommendation. TCMT110204 AH6235 Tungaloy indexable turning insert — PVD-coated carbide, for stainless steels TCMT110204 AH6235 is an ISO triangular indexable insert designed for external and internal turning, optimised for stainless steels and interrupted cuts with secure seating via a cylindrical hole and single-side countersink. ISO triangular indexable insert, 60° geometry PVD-coated carbide AH6235 for stainless steels 7° clearance angle for robust cutting action Consistent performance on stainless steels and difficult cuts The combination of PVD-coated carbide and the AH6235 grade provides a balance of toughness and wear resistance suited to machining stainless steels and other materials prone to work-hardening. The PVD layer reduces flank wear while the tougher substrate resists edge chipping in interrupted cuts. With a 60° triangular geometry and a 0.4 mm corner radius, the insert delivers reproducible engagement and predictable tool life, which supports stable process parameters and fewer index changes during batch production. ISO conformity and secure mechanical fit reduce downtime The insert conforms to the ISO 110204 designation, so compatibility with holders depends on form, clearance angle, tolerance class, fastening method, size and thickness. The central cylindrical hole with single-side countersink (40°–60°) ensures positive seating and consistent clamp preload when paired with the correct clamping set and replacement screws. This mechanical security lowers the risk of movement under heavy or interrupted cutting, thereby reducing vibration-related defects and rework. Practical data that supports process planning Key dimensional data—2.38 mm plate thickness, size 11, 7° relief and a 0.4 mm corner radius—allows straightforward integration into cutter selection and cutting parameter planning. The triangular 60° shape provides three indexed cutting edges per insert, contributing to cost-efficiency through multiple reuses. As an ISO-format insert, it fits standard toolholders when the holder geometry matches the insert’s form and clearance; this predictability simplifies inventory management and tooling logistics in mixed-production workshops. Application advice and choosing the right chipbreaker The insert is supplied with a one-sided chipbreaker and is recommended for external and internal turning where intermittent cuts or edge instability are expected. Selecting a chipbreaker and grade suited to the workpiece material and machining stability optimises chip control and surface quality; for fragile or unstable setups the AH6235 grade’s increased toughness helps prevent edge breakouts. Further technical details and machining parameter suggestions are available from Metav Werkzeuge to support process setup and cutter selection. Contact Metav Werkzeuge for application-specific recommendations or to request a quotation for the TCMT110204 AH6235 insert and compatible clamping sets Technical data Article number: 6890190 SKU: 6890190-Tungaloy Manufacturer article number: 6890190 Manufacturer SKU: TUN6890190 Brand: Tungaloy Model series: ISO-Drehwendeschneidplatten Facts Geometry angle: 60° Relief/clearance angle: 7° Plate thickness: 2.38 mm Size designation: 11 Corner radius: 0.4 mm Special features PVD-coated carbide, grade AH6235 Suitable for stainless steels and interrupted cuts One-sided chipbreaker Cylindrical hole with single-side countersink (40°–60°) Triangular ISO plate, designation TCMT110204 Application: Turning FAQ Which materials is this insert suitable for? The TCMT110204 AH6235 Tungaloy insert is formulated for stainless steels and other materials where toughness and resistance to edge chipping are required; the AH6235 grade is recommended for interrupted cuts. What clamping/interface features ensure secure seating? Seating is via a cylindrical hole with a single-side countersink (40°–60°); correct holder matching for form, clearance angle and tolerance class is essential for the intended fit and clamping force. How many cutting edges are available per insert? The triangular 60° shape provides three indexed cutting edges per insert, which supports cost-efficiency through multiple reuses before disposal. Which insert dimensions must be checked for holder compatibility? Check the ISO designation TCMT110204, plate thickness 2.38 mm, size 11, clearance 7°, and corner radius 0.4 mm to confirm holder and screw compatibility. Is the chipbreaker type suitable for general turning? The supplied one-sided chipbreaker offers controlled chips for a range of turning operations; matching chipbreaker geometry to material and setup stability improves surface finish and evacuation. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH725 Wendeplatten - Tungaloy
Reliable, universal cutting performance from a PVD-coated carbide AH725 grade combined with a 60° triangular geometry and a 0.4 mm corner radius ensures consistent chip control and long edge life; compatible with ISO holders for smooth integration. Order the inserts directly via Metav Werkzeuge or consult the team for application-specific recommendations. TCMT 110204 AH725 triangular indexable insert for Turning — Tungaloy TCMT110204 AH725 offers a compact, fracture-resistant geometry for general turning across a broad range of steels and rostfreier Stahl ISO triangular insert, 60° included angle PVD-coated carbide AH725 for Stahl and rostfreier Stahl Corner radius 0.4 mm for precise engagement One-sided chipbreaker, cylindrical hole + countersink High process reliability for mixed-material turning The combination of a PVD-coated carbide substrate and the AH725 grade is designed to deliver stable cutting behaviour when machining a variety of steels and rostfreier Stahl. The coating reduces built-up edge and improves wear resistance, which in turn extends useful edge life and reduces tooling changes. This results in a measurable improvement in process security and repeatability, particularly where workpiece materials vary or cycle times are constrained. The grade’s fracture-resistant properties make it suitable for smaller tool assemblies and situations demanding tight tolerance control. Integration with existing tool systems minimises setup time Compatibility is defined by the insert’s shape, clearance angle, tolerance class, fastening, size and thickness, so the insert is engineered to match standard ISO holders and boring bars. The system approach comprises the insert, the appropriate external holder or boring bar, a shim/locking set and spare screws, enabling straightforward replacement and reduced machine downtime. The ISO triangular insert form ensures interchangeability across suppliers that follow ISO standards, while the presence of a cylindrical hole with a single-sided countersink (40°–60°) secures consistent clamping forces and repeatability at each indexing cycle. Geometry designed for stability and surface quality The 60° included angle and corner radius 0.4 mm provide a dependable balance between edge strength and cutting engagement, helping to maintain dimensional accuracy on outer and inner turning operations. The specified clearance angle 7° reduces rubbing and heat generation on the flank face, thereby improving surface finish and lowering thermal wear on the cutting edge. The one-sided chipbreaker promotes controlled chip formation for typical turning feeds, reducing the risk of entanglement and assisting chip evacuation in both general and interrupted cuts. Practical material and coating explanation for procurement decisions The insert is made from carbide and supplied in the PVD-coated AH725 grade — a universal, outcrop-resistant choice for Stahl and rostfreier Stahl applications. PVD coating is applied in thin, dense layers that enhance abrasion resistance without significantly altering edge geometry, making it suitable for a wide range of cutting speeds. For buyers and process planners, the designation TCMT110204 identifies the insert geometry and size, while the AH725 grade indicates a balance of toughness and wear resistance that suits mixed-material production. This clarity simplifies specification and reduces the need for repeated trials. For guidance on integrating TCMT110204 AH725 into an existing lathe setup or to confirm suitability for specific turning tasks, contact Metav Werkzeuge for tailored advice and availability at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical Data Article number: 6856794 SKU: 6856794-Tungaloy Manufacturer SKU: TUN6856794 Designation: TCMT110204 AH725 Model series: ISO indexable turning inserts Core specifications Inscribed size: 11 mm Thickness: 2.38 mm Corner radius: 0.4 mm Included angle: 60° Clearance angle: 7° Countersink angle: 40°–60° Special features Material: carbide Coating/grade: PVD-coated AH725 Chipformer: one-sided chipbreaker Plate form: triangular Fixing: with cylindrical hole and single-side countersink Application: turning — external and internal System components: insert, compatible external holder or boring bar, shim/locking set and spare screws Suitability: universal, fracture-resistant for Stahl and rostfreier Stahl FAQ What materials is this insert suitable for? The TCMT110204 AH725 insert is formulated as a universal, fracture-resistant grade for machining Stahl and rostfreier Stahl, offering reliable performance across mixed-material batches. How is the insert clamped in the holder? The insert features a cylindrical hole with a single-side countersink (40°–60°) to match standard ISO clamping arrangements; the system requires a matching holder, shim/locking set and screws for secure clamping. What does the designation TCMT110204 mean? TCMT defines the triangular ISO geometry and insert form; 110204 gives the size and thickness series, combined here with the AH725 grade to indicate the PVD-coated carbide specification. Which cutting conditions benefit most from AH725? The PVD-coated AH725 grade is beneficial where process security and resistance to chipping are priorities, such as variable material runs, smaller toolholders or operations demanding consistent surface finish. Is the insert suitable for internal and external turning? Yes; the triangular form and one-sided chipbreaker are suitable for both external and internal turning tasks when used with the appropriate external holder or boring bar. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH725 Wendeplatten - Tungaloy
Combine the PVD-coated AH725 cutting grade, ISO TCMT110204 compatibility and reliable chip control to secure consistent turning performance. Order the insert directly via Metav Werkzeuge or ask our consultants if needed. TCMT110204 AH725 turning insert — PVD-coated carbide, triangle geometry, for turning — Tungaloy The TCMT110204 AH725 Tungaloy insert is a triangle ISO turning plate designed for external and internal turning, delivering stable chip formation and high process security in mixed-material production PVD-coated AH725 for steels and stainless steels ISO TCMT110204 triangle geometry 60° included angle 7° clearance angle and 0.4 mm corner radius Through hole with cylindrical hole and countersink Consistent process reliability with a universal grade The combination of the AH725 grade and a PVD coating offers a balanced mix of toughness and wear resistance, suited to turned components in steel and stainless steel. This universal specification reduces the risk of edge chipping in changeable workpiece batches and smaller tool assemblies, which means fewer interruptions on the shop floor and a more predictable production rhythm. The focus here is on measurable stability rather than theoretical performance: expect steady cutting forces and improved tool life in interrupted and continuous cuts. Proven fit and secure clamping for interchangeable holders Built to ISO standards in a TCMT110204 format, the insert matches common triangular turning holders where form, clearance angle, tolerance class, fixing method, size and thickness determine compatibility. The through hole with cylindrical hole and one-sided countersink (40°–60°) ensures reliable seat and repeatable positioning when mounted with the correct clamping set. Clear specification of dimensions and mounting style simplifies tool selection and reduces setup time when changing inserts or holders. Improved surface quality and controlled chip formation The geometry, including a 0.4 mm corner radius and a single-sided chipbreaker, supports consistent chip control and a good surface finish in finishing and light- to medium-duty machining. The PVD-coated cemented carbide substrate contributes to smoother tool wear, which keeps components within tighter tolerance bands for longer and reduces rework. For production environments where process security and reproducible results matter, this insert supports higher first-pass yields and lower scrap rates. Contact Metav Werkzeuge for application advice and availability of Tungaloy turning inserts — eMail: info@metav-werkzeuge.com — Phone: +49 2822 7131930 Technical data Article number: 6864986 Manufacturer SKU: TUN6864986 Brand: Tungaloy Facts Inscribed circle/size: 11 mm Thickness: 2.38 mm Corner radius: 0.4 mm Clearance angle: 7° Included angle: 60° Special features Grade: AH725 PVD-coated cemented carbide Single-sided chipbreaker Through hole with cylindrical hole + one-sided countersink (40°–60°) Triangle plate form (TCMT) Application: turning (external and internal) Suitable for steel and stainless steels Compatible with ISO turning holders and standard clamping sets FAQ Which materials are best machined with this insert? The TCMT110204 AH725 Tungaloy insert is optimised for steel and stainless steel, offering a universal balance between toughness and wear resistance for mixed-material production. How is the insert fixed and what must be checked for compatibility? Compatibility depends on plate form, clearance angle, tolerance class, fixing method, size and thickness; the TCMT110204 format fits ISO triangular turning holders and uses the through hole with cylindrical seat and countersink for secure clamping. What are the key dimensions to note for tool selection? Relevant dimensions are size 11 mm, thickness 2.38 mm, corner radius 0.4 mm, clearance angle 7° and included angle 60° — these determine holder fit and cutting behaviour. How does the chip control perform in continuous and interrupted cuts? The single-sided chipbreaker combined with the AH725 grade and PVD coating promotes controlled chip formation and a good surface finish, reducing the likelihood of edge failure in varied cutting conditions. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH725 Wendeplatten - Tungaloy
Benefit from the PVD-coated AH725 grade and a 0.4 mm corner radius for stable chip control and consistent surface quality; ISO compatibility simplifies integration into existing toolsets. Order the TCMT110204 AH725 Tungaloy insert directly via Metav Werkzeuge or ask our consultants if needed. TCMT110204 AH725 TCMT ISO 110204 turning insert — PVD-coated carbide, 60° triangular by Tungaloy The TCMT110204 AH725 insert is an ISO‑standard triangular turning insert intended for external and internal turning; it delivers universal, chip‑resistant performance for Stahl and rostfreier Stahl and is suited to applications requiring high process security. PVD-coated universal carbide AH725 ISO triangular TCMT form, 60° 0.4 mm corner radius for precision Cylindrical hole with 40°–60° countersink Process reliability for mixed steels and rostfreier Stahl The AH725 grade is a PVD-coated carbide designed as a universal, breakout‑resistant option, optimised for a wide range of Stahl and rostfreier Stahl applications. Its composition promotes stable chip formation, which reduces tool wear and minimises unpredictable edge failures during interrupted cuts or when material batches vary. For production environments that demand repeatable cycle times and fewer tool changes, this grade supports consistent component quality and contributes to lower overall machining costs through extended edge life and predictable tool behaviour. Geometry and rigidity for repeatable surface quality The insert’s triangular geometry with a 60° included angle and a 0.4 mm corner radius balances cutting edge strength and surface finish. The 2.38 mm thickness and 11 mm inscribed circle provide sufficient rigidity for small‑to‑medium toolholders, improving vibration damping and enabling tighter dimensional tolerances. These characteristics translate into a measurable improvement in surface integrity and dimensional stability when turning shafts, collars or bores, particularly where reduced chatter and fine finishes are required. Secure clamping and compatible ISO integration Compatibility with holders is determined by form, 7° relief angle, tolerance class, fastening type, size and thickness. The insert comes with a cylindrical hole and a single‑sided countersink (40°–60°) to ensure positive seating and reliable torque transmission during clamping. The single‑sided chipbreaker manages chip flow for conventional turning, helping to prevent entanglement and facilitate safe chip evacuation when machining long parts. When replacing inserts, verify holder match for seat geometry and fastening to maintain secure clamping and repeatable positioning. Recommended uses and tooling advice Designed for general turning tasks, the insert suits external and internal turning operations where material mix and process stability are priorities. Select the AH725 grade for mixed batches or applications where tool robustness is valued over ultra‑fine finishing grades. For high feeds or heavy interrupted cuts, combine the insert with a rigid holder and appropriate cutting parameters to exploit the grade’s fracture resistance. For fine finishing, modest reductions in feed and careful selection of coolant or lubrication will enhance surface results. Contact Metav Werkzeuge for application advice and to order genuine Tungaloy TCMT110204 AH725 inserts — quote SKU 6865367-Tungaloy or manufacturer SKU TUN6865367; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6865367 SKU: 6865367-Tungaloy Manufacturer SKU: TUN6865367 Manufacturer: Tungaloy Core specifications ISO designation: TCMT110204 Insert size: 11 mm Thickness: 2.38 mm Corner radius: 0.4 mm Relief angle: 7° Included angle: 60° Hole / countersink: cylindrical hole + 40°–60° countersink Features and materials Material: carbide Coating / grade: AH725 (PVD) Chipbreaker: single-sided Shape: triangular (TCMT) Series: ISO turning inserts Application: turning Compatibility note: determined by form, relief angle, tolerance class, fastening, size and thickness FAQ What materials can this insert machine reliably? The TCMT110204 AH725 insert is specified for machining Stahl and rostfreier Stahl; the AH725 PVD-coated carbide provides universal performance across mixed steel grades. How does the chipbreaker affect machining? The single‑sided chipbreaker on this insert controls chip shape and evacuation during turning, improving process security and reducing the risk of chip entanglement in continuous operations. Which holder parameters must be checked for correct fit? Verify the holder’s seat form, relief angle (7°), tolerance class, fastening type, insert size (11 mm) and thickness (2.38 mm) to ensure proper clamping and repeatable positioning for the TCMT110204 insert. Is the insert suitable for interrupted cuts or small tools? Yes, the AH725 grade is designed to be breakout-resistant and is appropriate for smaller tooling applications and interrupted cuts where process reliability is critical. What information should be quoted when ordering spare inserts? Quote the ISO designation TCMT110204, grade AH725, the SKU 6865367-Tungaloy or manufacturer SKU TUN6865367 to ensure the correct Tungaloy insert is supplied. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH725 Wendeplatten - Tungaloy
Take advantage of the combination of the PVD-coated AH725 grade and a 0.4 mm corner radius for consistent chip control and extended tool life in turning operations; order the insert directly via Metav Werkzeuge or consult our technical advisers for application-specific guidance. TCMT110204 AH725 – Tungaloy turning indexable insert for ISO turning, PVD-coated carbide A TCMT110204 AH725 indexable turning insert, engineered for external and internal turning with reliable chip control and high process security in mixed-material production. Universal PVD-coated AH725 grade for mixed materials Triangular plate, 11 mm size, 60° included angle 0.4 mm corner radius for fine surface finishes One-sided chipbreaker for consistent chip formation High process security through PVD-coated carbide grade The PVD-coated AH725 grade combines wear resistance and fracture toughness to offer reliable cutting performance across a range of steels and stainless steels. The PVD coating reduces adhesive wear and maintains a stable cutting edge during interrupted cuts or variable feed conditions, which lowers the risk of edge chipping. For shops that run mixed batches or require stable results with smaller toolholders, this grade delivers measurable improvements in tool life and process reliability while simplifying grade selection. Geometry designed for stable cutting and improved surface quality A triangular 11 mm plate with a 60° included angle and 0.4 mm corner radius balances strength and precision. The reduced corner radius supports fine finishing and repeatable part tolerances, while the plate thickness of 2.38 mm and a 7° relief angle contribute to mechanical stability in light to medium turning operations. The insert’s one-sided chipbreaker aids consistent chip formation, which helps maintain machine uptime and reduces manual intervention during production runs. ISO compatibility and practical integration into tool systems Delivered as an ISO-standard turning plate, the insert fits holders and boring bars that match its shape, relief angle and size; compatibility depends on form, relief angle, tolerance class, fastening method, size and thickness. The central hole with a cylindrical bore and one-sided countersink (40°–60°) ensures secure clamping and straightforward replacement. As part of a complete system—insert, external holder or boring bar, clamping pad and screws—this solution supports fast changeovers and predictable process behaviour in both external and internal turning applications. For process-critical turning tasks, choose the Tungaloy AH725 grade for robust, versatile performance and contact Metav Werkzeuge for availability and a tailored technical consultation. Technical data Article number: 6856717 Manufacturer SKU: TUN6856717 SKU: 6856717-Tungaloy Model series: ISO-Drehwendeschneidplatten Material: Cemented carbide Grade: AH725 Manufacturer: Tungaloy Key dimensions Plate size: 11 mm Plate thickness: 2.38 mm Corner radius: 0.4 mm Relief angle: 7° Included angle: 60° Hole style: cylindrical hole + one-sided countersink (40°–60°) Special features PVD-coated cemented carbide One-sided chipbreaker Triangular plate form ISO-standard turning insert Suitable for steel and stainless steels Compatible with matching holders, clamping pads and screws FAQ What materials is this insert suitable for? The TCMT110204 AH725 insert is specified for machining steel and stainless steels; the PVD-coated grade offers a balance of wear resistance and toughness suited to mixed-material production. How does the 0.4 mm corner radius influence surface finish? A 0.4 mm radius smooths the cutting action and supports finer surface finishes while maintaining edge strength, making the insert suitable for finishing passes and high-process-security operations. Which holders are compatible with this ISO insert? Compatibility requires a holder or boring bar that matches the insert form, relief angle, tolerance class, fastening method, size and thickness; the ISO designation ensures standardised fitment across compliant systems. Is this plate supplied with a central hole and countersink? Yes, the plate is produced with a cylindrical central hole and a one-sided countersink at approximately 40°–60°, designed for secure clamping. What benefits does the AH725 grade provide compared with general-purpose grades? AH725 delivers improved fracture resistance and consistent performance across varying steels and stainless steels, helping to reduce unexpected edge failures and extend tool life in mixed production. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AH8015 Wendeplatten - Tungaloy
Combining PVD‑coated carbide wear resistance with an ISO‑standard triangular geometry and a 0.4 mm corner radius delivers stable, repeatable turning performance for heat‑resistant alloys; order the insert directly via Metav Werkzeuge or consult our specialists for application support. TCMT110204 AH8015 TCMT turning insert (ISO 110204) for turning — PVD‑coated carbide, 0.4 mm radius — Tungaloy A TCMT110204 AH8015 turning insert intended for ISO‑standard external and internal turning, optimised for productive machining of heat‑resistant alloys. PVD-coated carbide grade AH8015 ISO TCMT format, 60° triangular geometry 0.4 mm corner radius for precise turning One-sided chipbreaker with centre hole Maximise productivity with balanced wear resistance and edge stability The PVD‑coated carbide grade AH8015 is specified for general machining of heat‑resistant alloys, offering a deliberate balance between wear resistance and cutting‑edge stability. Thanks to the PVD top layer, the insert maintains consistent flank wear behaviour under thermally demanding conditions, which supports longer effective tool life and reduces changeover frequency. The triangular geometry with a 60° included angle allows reliable engagement for both external and internal operations while preserving cutting performance across typical turning feeds and depths. Predictable accuracy through standardised form and precise geometry Compatibility with ISO‑standard holders is ensured by the plate shape, thickness and tolerance class; the standard designation guarantees interchangeability within established tool systems. The 0.4 mm corner radius provides a practical compromise between edge strength and detail definition, producing controlled cutting forces and dependable dimensional results. Where component tolerances and surface integrity matter, the defined free angle of 7° and plate thickness of 2.38 mm contribute to repeatable set‑ups and secure clamping in appropriate holders. Improved chip control and secure seating for consistent machining The insert features a one‑sided chipbreaker and a central hole with a cylindrical bore plus single‑side countersink (40°–60°) that facilitates stable mounting and efficient chip formation. The chipbreaker geometry is matched to the grade and intended feeds, promoting predictable chip evacuation and reduced risk of built‑up edge. These characteristics translate to fewer interruptions, better surface finish and a more constant machining rhythm — advantages that support throughput and process reliability in production environments. For application advice on Tungaloy AH8015 inserts and current availability contact Metav Werkzeuge for tailored recommendations and order support at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6825792 Manufacturer SKU: TUN6825792 Seller SKU: 6825792-Tungaloy Model series: ISO-Drehwendeschneidplatten Designation: TCMT110204 AH8015 Tungaloy turning insert Core data ISO code: 110204 Geometry: 60° Corner radius: 0.4 mm Plate thickness: 2.38 mm Plate size: 11 mm Free angle: 7° Hole: with centre hole Design and features Material: Carbide Coating: PVD Grade: AH8015 Plate form: triangular Chipbreaker: one-sided Hole style: cylindrical hole + single-side countersink (40°–60°) Application: turning (external and internal) FAQ What materials is this insert intended for? The grade AH8015 is designed primarily for machining heat‑resistant alloys; the TCMT110204 AH8015 insert from Tungaloy balances wear resistance and edge stability for such materials. Is the insert compatible with standard ISO holders? Yes, the ISO designation 110204 ensures compatibility with holders manufactured for TCMT‑format inserts, subject to matching form, thickness and tolerance class. How does the 0.4 mm corner radius affect machining results? A 0.4 mm corner radius offers a compromise between edge robustness and profile accuracy, improving dimensional stability while still allowing fine turning passes where required. What mounting features does the insert offer for secure seating? The insert is supplied with a central cylindrical hole and a single‑side countersink (40°–60°), which together enable secure clamping and repeatable seating in suitable holders. Can this insert handle both external and internal turning? Yes, the triangular TCMT geometry and chipbreaker design permit use in both external and internal turning operations when paired with the correct holder. Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
TCMT 110204 AH8015 Wendeplatten - Tungaloy
Take advantage of the balanced combination of PVD-coated carbide AH8015 for heat-resistant alloys and the ISO-standard TCMT110204 geometry to improve process stability and surface finish; order directly from Metav Werkzeuge or consult our advisors for holder compatibility and optimal chipbreaker selection. TCMT110204 AH8015 turning insert — PVD-coated carbide for turning, Tungaloy A TCMT110204 AH8015 indexable turning insert designed for ISO-standard external and internal turning of heat‑resistant alloys with a balanced focus on wear resistance and edge stability PVD-coated carbide for heat-resistant alloys 60° triangular geometry, ISO TCMT110204 0.4 mm nose radius for controlled surface finish Cylindrical hole with single-side countersink Stable cutting performance for demanding alloys The PVD-coated carbide grade AH8015 is engineered as a first-choice solution for the general machining of heat‑resistant alloys, offering a trade-off between wear resistance and edge stability. This grade supports consistent cutting speeds and longer intervals between tool changes, which improves machine utilisation and reduces set-up frequency. The material behaviour has been optimised to deliver predictable flank wear, enabling stable cycle times and reliable finishing when turning challenging materials. Geometry and holder compatibility that ensure process security The insert follows the ISO-standard TCMT110204 with a 60° triangular form and a 0.4 mm nose radius, offering a balance between strength and fine surface generation. The plate includes a cylindrical hole with one-sided countersink (40°–60°) and a 7° relief angle, so compatibility with the toolholder depends on form, relief angle, tolerance class, clamping method, size and thickness. Specifying the correct holder and clamping kit ensures secure seatment and repeatable cutting geometry for high‑precision production. System integration for external and internal turning Designed for both external and internal turning, the insert performs best when paired with a suitable chipbreaker and a matched holder or boring bar. The system approach — indexable insert, corresponding holder, backing or clamp set and replacement screws — simplifies installation and replacement while maintaining concentricity and cutting stability. Choosing the right single-sided chipbreaker variant and matching it to the workpiece material and rigidity minimises built-up edge and improves swarf control. Predictable surface quality and operational efficiency A modest nose radius and optimised edge stability enable consistent component finish without sacrificing tool life. The physical features of the insert support quick index changes and straightforward inventory management, reducing machine downtime. For production environments where reproducibility and throughput matter, the combination of PVD coating, robust substrate and ISO conformity helps to lower overall machining costs through extended tool life and reduced scrap rates. Contact Metav Werkzeuge for tailored advice on holder matching and chipbreaker selection for this Tungaloy insert (SKU TUN6825769); our team can provide fast, practical recommendations and supply options via info@metav-werkzeuge.com or +49 2822 7131930. Technical Data Article number: 6825769 Manufacturer SKU: TUN6825769 Model series: ISO turning inserts (ISO‑Drehwendeschneidplatten) Material: Carbide (PVD-coated, AH8015) Type: Indexable turning insert TCMT110204 Facts Plate size: 11 mm Plate thickness: 2.38 mm Nose radius: 0.4 mm Relief angle: 7° Cutting angle: 60° Special features Triangular plate shape (TCMT) Cylindrical hole with one-sided countersink (40°–60°) Single-sided chipbreaker Suitable for external and internal turning First choice for heat‑resistant alloys ISO designation TCMT110204 Compatibility depends on form, relief angle, tolerance, clamping, size and thickness FAQ What materials is this insert suitable for? The TCMT110204 AH8015 insert is optimised for heat‑resistant alloys and provides a balanced combination of wear resistance and cutting edge stability for demanding turning operations. How does the 0.4 mm nose radius affect the result? A 0.4 mm nose radius delivers a controlled surface finish while maintaining sufficient edge strength; it helps achieve consistent roughness values without compromising tool life during stable cutting. Which holders are compatible with this ISO insert? Compatibility is determined by the holder’s form, 7° relief angle, tolerance class, clamping method, size and thickness; pairing with a matching external holder or boring bar and the correct clamp set ensures secure seating. What role does the PVD coating play? The PVD coating on the carbide substrate improves wear resistance and thermal stability during turning of tougher alloys, extending cutting intervals and supporting consistent performance. Is this insert suitable for internal boring as well as external turning? Yes, the ISO TCMT shape and geometry make the insert suitable for both external and internal turning provided the correct holder and chipbreaker are chosen. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 AT9530 Wendeplatten - Tungaloy
Take advantage of the combination of a coated cermet grade (AT9530) for excellent surface quality, the 0.4 mm corner radius for fine finishing, and ISO conformity for rapid, reliable insert changes; order directly via Metav Werkzeuge or consult the team for application matching. TCMT 110204 AT9530 Tungaloy turning insert (ISO triangular, 60°) A TCMT 110204 AT9530 insert designed for precision external and internal turning, optimised for finishing and light machining of steel. ISO triangular insert TCMT110204 Coated cermet grade AT9530 for finishing 0.4 mm corner radius for fine surface finish Cylindrical hole with 40°–60° countersink Precision finishing and consistent surface quality The coated cermet composition (grade AT9530) is engineered for finishing and light machining of steel, delivering a finely honed cutting edge and uniform wear over its service life. The triangular 60° geometry combined with a 0.4 mm corner radius supports tight dimensional control and improved roundness on turned parts. For operators focused on surface integrity, this insert reduces the need for secondary finishing while maintaining repeatable results; the single-sided chipbreaker assists in producing short, controllable chips that do not compromise the finished surface. Reliable mounting and straightforward interchange Compatibility with ISO-standard holders is determined by form, relief, tolerance class, fixing method, size and thickness; the insert is supplied with a cylindrical hole and a single-side countersink (40°–60°) to match common clamping systems. The moderate 2.38 mm thickness and 11 mm size ensure stable seating and predictable stiffness in standard external holders or boring bars. Where process stability is essential, these mechanical characteristics minimise micro-movements at the cutting edge and support consistent cutting conditions across shift changes. Durable performance and efficient production Manufactured from Hartmetall and optimised via the AT9530 coating, the grade aims for stable chip formation and extended edge life in finishing engagements. The combination of substrate and coating is chosen to provide wear resistance and to make performance predictable in routine production environments, reducing unexpected downtime. As part of a complete system (ISO insert, compatible holder, shim and fastening screws), the insert supports a productive machining process and contributes to lower unit costs through longer tool intervals and steady component quality. For tailored application advice and to secure genuine Tungaloy inserts, contact Metav Werkzeuge for product selection and availability — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6773744-Tungaloy Manufacturer article number: 6773744 Manufacturer SKU: TUN6773744 Model series: ISO-Drehwendeschneidplatten Label: TCMT110204 AT9530 Tungaloy-Wendeplatte Application: Drehen Core specifications Included angle: 60° Corner radius: 0.4 mm Relief (facing) angle: 7° Thickness: 2.38 mm Size: 11 mm Hole: with hole; cylindrical hole + single-side countersink (40°–60°) Design & features Shape: triangular (TCMT) Grade/coating: AT9530 (coated cermet) Material: Hartmetall Chipbreaker: single-sided Typical system: ISO insert, external holder or boring bar, shim and clamping screw Typical uses: external and internal turning; finishing and light machining of steel FAQ What applications suit this insert best? The TCMT110204 AT9530 Tungaloy insert is intended primarily for finishing and light machining of steel, offering a combination of surface quality and predictable wear for external and internal turning. Which holder types are compatible with this insert? Compatibility is achieved with ISO-standard external holders and boring bars that accept triangular TCMT inserts and match the form, clearance, tolerance class, fixing method, size (11 mm) and thickness (2.38 mm). How does the chipbreaker affect machining performance? The single-sided chipbreaker on the TCMT110204 aids in producing short, consistent chips during finishing cuts, improving process stability and protecting the workpiece surface. Is the insert suitable for internal turning operations? Yes; the triangular geometry, combined with the 0.4 mm corner radius and the AT9530 grade, supports both external and internal turning where finishing and controlled tool life are required. What physical features control seating and clamping accuracy? The cylindrical hole with a 40°–60° single-side countersink, the 2.38 mm thickness and the ISO-conforming form and tolerances ensure accurate seating and secure clamping in standard toolholders. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
TCMT 110204 DX120 Wendeplatten - Tungaloy
Take advantage of the combination of polycrystalline diamond cutting performance, extended tool life and ISO compatibility for efficient high-speed turning of aluminium and non-ferrous materials. Order the TCMT110204 DX120 Tungaloy directly via Metav Werkzeuge or ask our consultants if needed. TCMT110204 DX120 indexable turning insert – PCD for high-speed aluminium turning (Tungaloy) The TCMT110204 DX120 is an ISO-standard triangular indexable insert engineered for high-speed external and internal turning of aluminium, non-ferrous metals and abrasive non-metallic materials. ISO triangular insert TCMT110204 DX120 Polycrystalline diamond (PCD) grade DX120 Designed for aluminium and non-ferrous metals 0.4 mm corner radius; 7° clearance angle Maximise material removal rates with PCD efficiency The use of polycrystalline diamond (PCD) in grade DX120 delivers consistently high cutting performance when machining aluminium and other non-ferrous materials. This substrate-material combination allows for high cutting speeds and markedly reduced tool wear compared with conventional coatings, resulting in longer uninterrupted production runs and fewer insert changes. For operations that prioritise throughput, the PCD geometry provides a reliable basis for both roughing and finishing passes while maintaining surface quality. Improved process stability through geometry and chip control A triangular ISO-standard form with a 0.4 mm corner radius and a single-sided chipbreaker ensures good balance between strength and edge line for routine turning tasks. The 7° clearance angle and the insert’s precise hole and countersink arrangement support repeatable clamping and consistent cutting engagement. Together, these characteristics promote stable chip control and reduce vibration, which in turn helps to safeguard workpiece quality and tool life during heavier cuts or interrupted cutting conditions. Straightforward integration with existing toolholders Compatibility is achieved by matching insert form, clearance angle, tolerance class, fastening and thickness to the chosen holder or boring bar. The insert’s cylindrical hole with a single-side countersink (40°–60°) provides a secure seat in many standard holders, while the 2.38 mm plate thickness and 11 mm size simplify selection from ISO families. When the correct clamping system and backing pad are used, repeatability and rigidity are improved, offering a dependable, production-ready solution for series or job-shop turning. Long life and consistent surface results for demanding jobs Grade DX120 is suited to abrasive non-metallics and non-ferrous alloys where abrasive wear limits tool life for conventional grades. The PCD cutting layer produces fine, consistent finishes and preserves edge integrity over extended cycles, reducing downtime for index changes. In practice, this means fewer interventions on the machine and a more predictable process window, which supports leaner scheduling and higher overall equipment effectiveness. Contact Metav Werkzeuge for tailored advice on applying the Tungaloy DX120 PCD insert and to discuss holder compatibility; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Manufacturer article number: 6822166 SKU: 6822166-Tungaloy Manufacturer SKU: TUN6822166 Model series: ISO turning indexable inserts Core specifications Insert designation: TCMT110204 Insert size: 11 mm Plate thickness: 2.38 mm Corner radius: 0.4 mm Clearance angle: 7° Included angle: 60° Designs and special features Cutting material: polycrystalline diamond (PCD) DX120 Substrate: carbide Plate shape: triangular Mounting: cylindrical hole with single-side countersink (40°–60°) Chipbreaker: one-sided Typical application: external and internal turning of aluminium, non-ferrous metals and abrasive non-metals ISO-standard insert series; compatibility dependent on holder geometry and tolerance class FAQ What materials is this insert suitable for? The TCMT110204 DX120 insert is designed primarily for aluminium, other non-ferrous metals and abrasive non-metallic materials where PCD performance brings advantage. How does the DX120 grade differ from conventional carbide grades? DX120 uses a polycrystalline diamond cutting surface that provides superior wear resistance and allows higher cutting speeds and longer tool life compared with standard carbide inserts when machining non-ferrous and abrasive materials. Which holder features are required for correct compatibility? Compatibility depends on matching insert form, clearance angle, tolerance class, fastening method, size and thickness; the TCMT110204’s cylindrical hole with single-side countersink and 2.38 mm thickness require a holder designed for ISO TCMT inserts. Can this insert be used for finishing as well as roughing? Yes; the combination of 0.4 mm corner radius and the PCD cutting edge makes the insert suitable for both higher-material-removal-rate roughing and fine finishing passes on appropriate workpieces. What is the manufacturer SKU and where does the product originate? The product is listed under SKU 6822166-Tungaloy and manufacturer SKU TUN6822166; it is an original Tungaloy insert intended for standard ISO turning applications. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
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