High‑precision microscopes for metallographic inspection
A metallographic microscope is a specialised optical instrument designed to reveal the microstructure of metals and alloys, enabling precise analysis of grain size and identification of phases such as ferrite, pearlite and martensite while detecting microscopic defects like inclusions, pores and cracks. Used in industrial quality assurance, these microscopes combine a controlled reflected‑light illumination system, high‑quality objectives with critical numerical aperture and a tube and eyepiece for observation to ensure reliable resolution of fine structural details. Integrated digital camera systems and evaluation software allow norm‑compliant measurement, documentation and reproducible assessment, making them indispensable for material characterisation and process validation.
C-Mount Adapter 25.4mm For CCD Camera 1.0x Magnification - Metav IndustryLine
Take advantage of a purpose-built camera interface that combines reliable optical fidelity and straightforward installation to streamline visual inspection and measurement workflows; order directly via Metav Werkzeuge or consult the team for compatibility advice. CCD Adapter DH‑C1.0 — C‑mount 25.4 mm, 1.0× magnification (Metav IndustryLine) The CCD Adapter DH‑C1.0 provides a secure interface for mounting a CCD camera with a C‑mount (25.4 mm), delivering neutral 1.0× optical magnification for inspection and metrology tasks C‑mount interface, 25.4 mm Neutral 1.0× optical magnification Compatible with MZDH0850 caliper mounting Compact design for seamless integration Reliable camera interface for precise visual measurement The adapter supplies a mechanical and optical bridge between industrial cameras and measurement fixtures. With a standard C‑mount connection and a 1.0× magnification, the unit preserves the native field of view of the camera while providing a solid mounting point that reduces image shift during handling. This translates into reproducible visual checks and simplifies the imaging chain in production control, because the optical path is unchanged and repeatability is prioritised by the adapter’s geometry. The result is faster set‑up times and fewer alignment iterations in inspection routines. Seamless integration into inspection and metrology setups Designed for compatibility with inspection calipers and related fixtures, the adapter supports direct attachment to the specified caliper interface MZDH0850, enabling a compact assembly for documenting measurements. The neutral magnification avoids additional scaling steps in image processing, which helps to maintain measurement traceability when images are used for documentation. Clear mechanical coupling and a standardised thread mean the adapter fits into existing camera-based workflows without custom machining or complex interfaces. Practical benefits for workshop and laboratory use A compact, standardised camera interface reduces logistical friction on the shop floor and in the lab: stock one adapter to serve multiple cameras with C‑mounts, conserve bench space, and speed changeovers between inspection tasks. By keeping the optical ratio at 1.0× there is no unexpected increase in image noise or vignetting that can arise from auxiliary optics; this preserves image quality and keeps image evaluation robust. For quality teams and maintenance technicians, the adapter offers a straightforward way to add visual documentation to routine inspection steps. Contact Metav Werkzeuge today for technical compatibility checks and to order the Metav IndustryLine CCD Adapter DH‑C1.0 (SKU M503.251.2) through the Metav sales team in Emmerich Technical data Article number: M503.251.2 GTIN: 4054469145297 Model: DH‑C1.0 SKU: M503.251.2 ECLASS: 34551207 Tariff number: 90119090 Facts Mount: C‑mount, 25.4 mm Magnification: 1.0× Compatible with: MZDH0850 Category: Optics Special features Designed for CCD camera attachment with C‑mount Integration-ready for inspection and measurement setups Brand: Metav IndustryLine Thumbnail URL: https://files.plytix.com/api/v1.1/file/public_files/pim/assets/57/c3/98/62/6298c3575d155f1bc7e497fd/images/8f/09/f5/62/62f5098fdfaeaa8c6d7d158c/m5032514-main.jpg FAQ What cameras are compatible with this adapter? The adapter accepts any camera that uses a standard C‑mount (25.4 mm) connection; the CCD Adapter DH‑C1.0 is specifically built to match that thread and mechanical form factor. Can the adapter be used for calibrated measurement imaging? Yes, when combined with a calibrated camera and reference scale, the CCD Adapter DH‑C1.0 supports traceable documentation of parts within an optical inspection workflow. Is this adapter suitable for integration with calipers or measuring fixtures? The adapter is compatible with the caliper interface listed as MZDH0850, allowing straightforward mechanical integration into existing measuring setups. Will the magnification alter image scaling for subsequent analysis? The neutral 1.0× magnification of the adapter maintains the camera’s native field of view, minimising the need for post‑capture scaling adjustments. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
CCD Kamera Adapter (1/2" Sensor)
CCD Kamera Adapter (1/2" Sensor)Vorher ST-090.1
CCD Kamera-Adapter (1/3" Sensor)
CCD Kamera-Adapter (1/3" Sensor)Vorher ST-090
Inspektionsmikroskop IS-4K2 (vorher IS-02)
Fortschrittliches Inspektionssystem für intensive Nutzung, ideal für Videoinspektionen in der Qualitätskontrolle von Elektronik, Mechanik und anderen industriellen Anwendungen.Das IS-4K2 umfasst die Echtzeit-Full-HD-Autofokus-Kamera mit relevanten Zoom-Fähigkeiten (optischer Zoom 1x…18x).Das kristallklare 4K-Livebild wird auf einem großen HD-Monitor angezeigt, mit unglaublich schneller Verbindung (30 fps). Der Betrachtungswinkel ist vollständig einstellbar, und das System ermöglicht eine sofortige Fokussierung in weniger als 1 Sekunde, ohne dass die Objektivposition ständig angepasst werden muss. Darüber hinaus reicht der Arbeitsabstand bis unendlich, was die Inspektion mehrschichtiger Objekte erleichtert.Alle Funktionen werden direkt über den Bildschirm mit einer drahtlosen Maus gesteuert. Bilder und Videos können auf der SD-Karte gespeichert und problemlos auf jedes Gerät übertragen werden.Das System wird durch den SZ-STLX-Auslegerständer vervollständigt, der mit einem speziellen Gelenk ausgestattet ist, das jede Rotation ermöglicht (quer und längs). Die Längsbewegung erfolgt über das Verschieben der horizontalen Schiene (arretierbar); zudem ist die Gesamthöhe sowohl einstellbar als auch fixierbar.HDMI MONITORTyp: LCD-Bildschirm, 360° drehbar, frei neigbar für ergonomische SichtGröße: 15,6”Stromversorgung: 5V / 4ASTAND (NEUER SZ-STL3X)Typ: Grobe einfache AuslegerhalterungGesamthöhe (mm): 380Sockelhöhe (mm): 20Sockelbreite (mm): 380Sockeltiefe (mm): 280Horizontaler Arm (mm): 460 (gesamt)Produktgewicht (kg): 7Einstellbare Spannung: JaInnen-Durchmesser der Kopfhalterung (mm): 76Säulendurchmesser (mm): 32Maximale Probenhöhe (mm): 270 (ab Werkbank)ZUBEHÖRMitgeliefertes Zubehör: LED-Ringlicht, HDMI-Kabel (0,3 m), kabellose Maus, SD-Karte und WiFi-AdapterKAMERAHDMI-Kameraauflösung (MP): 8Kameraauflösung (Pixel: B x H): 3840×2160HDMI-Signalausgang: JaWiFi-Signalausgang: JaSensorgröße: 1/2.8”Sensortechnologie: CMOSSensortyp: SONY STARVISOptischer Zoom: 1x-18xRolling Shutter: JaAutofokus: JaBildformat: 16/9Pixelgröße (mm): 1,45×1,45Bildrate bei voller Auflösung (fps): 30@3840×2160Kamerastromversorgung: 12V / 3AAbmessungen (mm): 80 x 80 x 116Gewicht (kg): 0,68
See microstructure clearly for decisive quality control
A metallographic microscope (also referred to as a metallurgical microscope or inspection microscope) is an indispensable optical precision instrument in metallography. It renders the microstructure of metals and alloys visible at high magnification and forms the essential link between physical sample preparation and materials‑science assessment.
How the system works in the lab
Metals are opaque to transmitted light, so inspection is performed using reflected‑light techniques. The setup comprises an illumination system that directs light through a beam splitter onto the prepared surface, a high‑quality objective that provides the primary magnification and resolution, and a tube with an eyepiece for visual inspection. Image quality is governed primarily by the objective’s numerical aperture, which determines the resolving power for fine structural details. Integration with a digital camera and specialised evaluation software enables accurate imaging, documentation and norm‑compliant measurement of grain size, phase fractions and microdefects.
Practical benefits for production and quality assurance
In industrial quality control the microscope provides measurable outcomes that reduce risk and save time:
- improved detection of inclusions, pores and micro‑cracks, lowering the chance of in‑service failure
- reproducible grain‑size and phase analysis (ferrite, pearlite, martensite) through calibrated imaging and software tools
- faster throughput in inspection routines, reducing sample turnaround and non‑productive downtime
- enhanced traceability by saving images and measurement reports to support audits and batch acceptance
Why Metav is the pragmatic partner for microscopes
Metav combines decades of metrology expertise with a broad range of inspection solutions, acting as a quality filter for the european market from its base in Emmerich. With over 48,000 customers and more than 250,000 products, Metav offers a single, reliable source for microscopes, camera systems and evaluation software, ensuring consistent supply and professional advice for industry and workshops.
FAQ
Which inspection tasks are best suited to a metallographic microscope?
A metallographic microscope is ideal for analysing grain size, identifying microstructural phases such as ferrite, pearlite and martensite, and detecting microscopic defects like inclusions, pores or cracks that may affect mechanical integrity.
How does numerical aperture affect image quality?
The objective’s numerical aperture directly influences resolution and contrast; higher numerical aperture allows the microscope to resolve finer features in the sample microstructure, which is critical for accurate phase identification and defect sizing.
Can I connect a camera and perform automated measurements?
Yes. Modern metallographic microscopes can be paired with a digital camera and evaluation software to capture images, perform calibrated measurements and generate reproducible, norm‑compliant reports for documentation.
What should I consider when choosing objectives for metallurgical work?
Select objectives with appropriate magnification and high numerical aperture, compatible with reflected‑light illumination and the intended measurement standards; quality optics minimise artefacts and improve repeatability of results.
Does Metav supply complete inspection solutions for workshops?
Metav supplies microscopes, camera systems and software as part of a comprehensive product range, backed by decades of expertise and a commitment to reliable delivery from Emmerich.
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Tel.: +49 2822 7131930
Mail: info@metav-werkzeuge.com