SCMT 120412 T9225 Wendeplatten - Tungaloy
Take advantage of a durable, CVD-coated cemented carbide grade that balances toughness and wear resistance with a compact ISO form factor. The combination of a 1.2 mm corner radius, PM chipbreaker and a 90° included angle supports stable cutting in medium to heavy steel turning; order the insert directly via Metav Werkzeuge or consult our specialists for selection advice. SCMT 120412 T9225 SCMT – ISO turning insert for medium‑to‑heavy steel machining by Tungaloy A SCMT120412-PM ISO‑standard turning insert designed for external and internal turning applications, offering high toughness for interrupted cuts and variable engagement conditions CVD-coated cemented carbide grade T9225 Robust universal grade for medium–heavy steel 1.2 mm corner radius for stable cuts Square ISO insert with cylindrical hole Engineered toughness for variable cutting conditions The insert is manufactured from cemented carbide and finished with a CVD coating to combine surface hardness with core toughness. This composition—marketed as the T9225 grade—is tuned for medium to heavy steel turning where interrupted cuts or fluctuating engagement demand greater fracture resistance. The result is predictable tool life and consistent component quality under mixed production conditions. Design features that improve process security A 1.2 mm corner radius and a 90° included angle deliver secure edge strength and reliable load distribution at the cutting edge, which reduces the risk of chipping under heavier depth-of-cut. The Chipbreaker PM geometry is optimised for steel machining, supporting controlled chip formation and evacuation; this leads to fewer built-up edge issues and improved surface finish during steady or semi‑roughing passes. Integration into the tool system and holder compatibility Compatibility with toolholders is determined by insert form, relief angle, tolerance class, clamping method, size and thickness. The insert fits standard ISO holders and boring bars when the seat and clamping match the ISO form; the machining system typically comprises the insert, a suitable external holder or boring bar, the required shim/clamp set and replacement screws. This standardised approach ensures fast changeover and simplified inventory management in production environments. Practical application guidance and productivity benefits For external and internal turning of steels, select the T9225 grade and PM chipbreaker when a balance of wear resistance and toughness is needed. The 4.76 mm thickness and square shape give rigidity and repeatable positioning, while the central hole with a cylindrical bore and one‑sided countersink (40°–60°) provides secure mechanical clamping. These characteristics together contribute to stable cutting, reduced downtime for insert changes and predictable batch output. For dependable steel turning with Tungaloy’s T9225 inserts, contact Metav Werkzeuge for availability and application support at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss the best insert and holder combination for the task. Technical data Article number: 6781071 Manufacturer SKU: TUN6781071 Designation: SCMT120412-PM Model series: ISO-Drehwendeschneidplatten Grade: T9225 Facts Corner radius: 1.2 mm Plate size: 12 mm Plate thickness: 4.76 mm Included angle: 90° Relief angle: 7° Special features Material: cemented carbide Coating: CVD Chipbreaker: PM Shape: square Hole style: cylindrical hole + single-sided countersink (40°–60°) Application: turning System components: compatible with external holders, boring bars, shim/clamp set and replacement screws FAQ What materials is this insert intended for? The SCMT120412-PM in T9225 is intended primarily for medium to heavy steel machining; the combination of CVD-coated cemented carbide and the PM chipbreaker supports stable cutting in these materials. Which chipbreaker does the insert use and what is its effect? This insert features the PM chipbreaker, which promotes controlled chip formation and evacuation when turning steel, reducing built-up edge and improving surface finish when used with appropriate feeds and speeds. How is holder compatibility ensured for this ISO insert? Holder compatibility depends on matching the ISO insert form, relief angle, tolerance class, clamping method, size and thickness; the SCMT120412-PM fits standard ISO seats when those parameters are aligned. What are the key dimensional features to consider for setup? Key dimensions include a 1.2 mm corner radius, 12 mm plate size, 4.76 mm thickness and a 90° included angle; these determine edge strength, rigidity and the suitable holder type for reliable positioning. Can the insert be used for interrupted cuts? Yes, the T9225 grade is a robust universal grade optimised for interrupted cuts and variable engagement conditions, offering enhanced toughness to resist chipping. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDCN 1504ZD AH120 Wendeplatten - Tungaloy
The combination of a PVD-coated carbide substrate and the AH120 grade delivers predictable tool life and stable chip control for milling operations; the square 15 mm format with a 90° cutting angle ensures strong seat stability and versatility across face, shoulder and slot milling. Order the SDCN1504ZD AH120 insert directly via Metav Werkzeuge or ask our consultants if needed. SDCN 1504ZD AH120 milling insert by Tungaloy — PVD-coated carbide, square 15 mm The SDCN1504ZD AH120 is a PVD-coated carbide indexable insert for milling applications, suitable for face, shoulder, slot, high-feed and contour milling where a sharp cutting edge and process security are required. PVD-coated carbide for improved wear resistance AH120 grade for secure, chip- and breakout-resistant cutting Square 15 mm format with 90° cutting angle 15° relief and 4.76 mm thickness for stable seating Higher throughput through predictable wear and chip control The insert’s PVD-coated surface combined with the AH120 hardmetal composition improves resistance to abrasive wear and edge chipping, which translates into longer in-service intervals and fewer tool changes. For production environments prioritising cycle time, this means fewer interruptions and consistent part quality; the coating reduces thermal and abrasive degradation while the substrate maintains edge integrity. The result is an indexable cutting solution that sustains higher material removal rates with reduced risk of unexpected edge failure. Robust geometry and secure seating for reliable milling Designed as a square 15 mm format with a 90° cutting angle and 15° relief, the insert provides a balanced geometry that supports both heavy shoulder cuts and fine finishing passes. The 4.76 mm plate thickness ensures a secure clamp engagement and reduces vibration in the cutter body, improving surface finish and dimensional repeatability. Because the insert is intended for dedicated Tungaloy milling systems, matching the insert seat, geometry and cutter body is essential to achieve the expected mechanical stability and repeatable results. Material compatibility and application focus This grade is optimised for general milling tasks where both a sharp cutting edge and process security are demanded. The combination of PVD coating and a wear-resistant hardmetal substrate makes the insert suitable for a broad range of steels and alloyed materials in typical machining scenarios. The cutting geometry supports face, shoulder, slot, high-feed and contour milling depending on the chosen cutter family, providing a versatile choice for job shops and production lines that require a single, robust indexable solution. Practical handling, tool matching and economic benefits As a reversible indexable plate, the component is simple to replace and re-index, reducing setup time and facilitating rapid recovery from tool wear. When integrated into a matched Tungaloy milling body with the correct clamp screw and, where required, pads or supports, the system delivers stable cutting conditions and consistent surface quality. The economical aspect arises from longer edge life and fewer unplanned tool changes, delivering a measurable reduction in downtime and lower overall tooling consumption across batches. For precise tool matching and fast supply of Tungaloy PVD indexable inserts, contact Metav Werkzeuge (info@metav-werkzeuge.com, +49 2822 7131930) for application advice and ordering Technical data Article number: 6821090 Manufacturer SKU: TUN6821090 SKU: 6821090-Tungaloy Model series: Fräswendeschneidplatten Material: Hartmetall Insert designation: SDCN1504ZD Facts Insert size: 15 mm Plate thickness: 4.76 mm Relief angle: 15° Cutting angle: 90° ISO code: 1504ZD Hole style: without hole Special features Grade: AH120 Coating: PVD-coated hardmetal Shape: square Chipbreaker: without Typical application: milling (face, shoulder, slot, high-feed, contour) System note: insert seat, geometry and cutter body must match for correct use FAQ What machining tasks is this insert suited for? The SDCN1504ZD AH120 indexable insert from Tungaloy is specified for milling operations such as face, shoulder, slot, high-feed and contour milling, depending on the cutter family used. Which materials can be machined effectively with this grade? The AH120 PVD-coated hardmetal insert is intended for a broad range of steels and alloyed materials where a sharp cutting edge and process security are required. How does the insert format affect cutter selection? The square 15 mm format with a 90° cutting angle and 4.76 mm thickness requires a compatible Tungaloy milling body and correct clamping to ensure stable seating and optimal performance. Is a chipbreaker included on the insert? This specific variant is supplied without a chipbreaker; chip control must therefore be achieved by selecting an appropriate cutter geometry and machining parameters. What is the manufacturer article number and SKU for ordering? The manufacturer article number is 6821090 and the product is listed under the SKU 6821090-Tungaloy (manufacturer SKU TUN6821090) for ordering and inventory purposes. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDCN 1504ZD AH140 Wendeplatten - Tungaloy
Benefit from the combination of PVD-coated AH140 performance and a precise 90° square geometry for reliable, low-risk milling operations; order directly via Metav Werkzeuge or consult the Metav Werkzeuge team for application advice. SDCN 1504ZD AH140 milling insert — PVD-coated carbide, 90° square by Tungaloy The SDCN 1504ZD AH140 is a PVD-coated carbide milling insert designed for use in Tungaloy milling systems and suitable for face, shoulder, slot, high-feed and contour milling depending on the assigned tool family PVD-coated AH140 grade for process security Square 15 mm plate, 90° cutting geometry 15° clearance angle for sharp cutting edge No hole, 4.76 mm thickness for stable clamping Longer life under load thanks to a wear-resistant coating The insert uses a PVD-coated AH140 carbide grade that combines wear resistance with good edge stability. The PVD layer reduces abrasive wear and improves heat resistance, which leads to more consistent cutting performance and fewer unexpected tool changes. For production planning this translates into predictable tool life and reduced cycle interruptions; the hardmetal substrate maintains integrity when intermittent loads or minor edge impacts occur, supporting stable machining results. Precise geometry for consistent, versatile milling results A 90° square geometry with a 15 mm side and a 15° clearance angle gives a balance between strength and cutting sharpness. Square plates provide reliable shoulder and face milling capability while the positive clearance angle helps to keep cutting forces moderate; this supports quality surface finishes and dimensional control. The rear geometry ensures correct seating in matching milling bodies — the right geometry reduces chatter and improves repeatability in contour and slotting tasks. Seamless integration with Tungaloy systems and secure clamping This insert is made for Tungaloy milling systems where plate seat, geometry and cutter body must be technically compatible. The design expects use with the appropriate clamping screw and, where required, a backing shim; correct assembly ensures the 4.76 mm thickness and holeless design provide secure contact between insert and cutter body. Reference the manufacturer SKU TUN6821091 when checking tool family compatibility to avoid mismatches that can compromise clamping stability or cutting performance. Efficient production through stable chip behaviour and predictable performance The chipformer‑free configuration combined with the AH140 grade aims to support stable chip formation under many milling regimes when matched with the correct tool family. Stable chips and a robust cutting edge reduce rework and downstream inspection needs, improving throughput. Selecting this insert helps to align machining capability with production targets by lowering the risk of edge breakdown and maintaining surface quality over longer runs. Contact Metav Werkzeuge for tailored application advice and to confirm compatibility with specific milling bodies; the Metav Werkzeuge team can supply the SDCN 1504ZD AH140 insert and advise on optimal tool family matching Technical data Article number: 6821091 Manufacturer SKU: TUN6821091 SKU: 6821091-Tungaloy Model series: Milling indexable inserts Numbers / core technical data Plate size: 15 mm Plate thickness: 4.76 mm Geometry (included angle): 90° Clearance angle: 15° Hole: no hole Design and special features Material: carbide (cemented carbide substrate) Coating: PVD, grade AH140 Plate form: square Chipbreaker: none Typical applications: face, shoulder, slot, high‑feed and contour milling (depending on tool family) System notes: insert seat, geometry and milling body must be technically compatible FAQ Is this insert compatible with all Tungaloy milling bodies? Compatibility depends on the seat and clamping design of the milling body; the SDCN 1504ZD AH140 insert is intended for Tungaloy systems but requires a matching seat, geometry and clamping arrangement to function correctly. Which milling operations are suitable for this grade and shape? The insert is designed for face, shoulder, slot, high‑feed and contour milling operations, with the actual suitability determined by the assigned tool family and machining parameters. What does the AH140 designation indicate? AH140 denotes a PVD-coated carbide grade optimised for wear resistance and edge stability; it is chosen where a sharp cutting edge and process security are required. How should the insert be clamped in the cutter body? Secure clamping with the correct clamping screw and, if applicable, a backing shim is required; proper seating and torque ensure stable contact for the 4.76 mm thick, holeless plate Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDCN 1504ZD T3130 Wendeplatten - Tungaloy
Combining T3130 wear resistance, a 15° clearance and a compact 4.76 mm plate thickness, this insert delivers stable cutting performance and predictable service life for demanding milling operations. Order the SDCN1504ZD directly via Metav Werkzeuge or ask the consultants for technical matching and application advice. SDCN 1504ZD T3130 milling indexable insert — Tungaloy The SDCN1504ZD T3130 is a square indexable insert designed for use in Tungaloy milling systems, intended for face, shoulder, slot, high‑feed and contour milling where the insert and cutter body are technically matched Tungaloy T3130 grade for wear resistance Square insert 15 mm, 4.76 mm thickness 15° clearance angle for stable cutting Designed for Tungaloy milling systems Consistent wear resistance for productive milling The T3130 grade is a Tungaloy carbide formulation that balances wear resistance and toughness to maintain edge stability under continuous milling loads. Manufactured in cemented carbide, the geometry and grade combination reduce flank wear and cutting‑edge microchipping, which contributes to longer tool life and fewer unplanned tool changes. For production environments, this results in higher uptime and more consistent part quality. Precision fit and reduced setup time through system matching A reliable clamping seat and compatible geometry are essential for repeatable results; the insert features a square form with a 90° corner and a 15° clearance angle to provide secure engagement and controlled chip flow. When the insert seat, geometry and cutter body are matched, vibration is reduced and surface finish improves. The clear instruction that plate seat and cutter body must be technically compatible ensures predictable behaviour in automated and manual setups alike. Versatile performance across common milling tasks This milling insert is specified for a range of operations — from plan and shoulder milling to slotting, high‑feed and contour work — depending on the allocated tool family. The absence of an integrated chipbreaker means the insert is best paired with tool bodies and cutting conditions chosen to suit chip evacuation requirements. As part of a modular milling system, the component offers straightforward replacement and consistent geometry for repeatable results. For technical advice or to purchase the SDCN1504ZD T3130 milling indexable insert, contact Metav Werkzeuge by email at info@metav-werkzeuge.com or by phone on +49 2822 7131930. Technical data Article number: 6853872 Manufacturer SKU: TUN6853872 SKU: 6853872-Tungaloy Model series: milling indexable inserts Facts ISO designation: 1504ZD Size: 15 mm Thickness: 4.76 mm Clearance angle: 15° Corner angle: 90° Hole: without hole Chipbreaker: without Special features Material: cemented carbide Grade: T3130 Shape: square Application: milling System: for Tungaloy milling systems Note: insert seat and geometry must match cutter body FAQ What milling operations is this insert suited to? The SDCN1504ZD T3130 milling insert is designed for face, shoulder, slot, high‑feed and contour milling, depending on the assigned tool family and cutter body. How is the insert secured in the cutter body? The insert is clamped to the milling body; correct seating and matching geometry are required to ensure secure fastening and repeatable accuracy. What does the T3130 grade indicate? T3130 is a Tungaloy carbide grade that emphasises a balance of wear resistance, toughness and cutting‑edge stability for productive milling applications. Is a chipbreaker included on the insert? No — this insert is supplied without a chipbreaker and should be paired with an appropriate cutter body and cutting data for effective chip control. What is the ISO designation and size of the insert? ISO designation 1504ZD, square form, size 15 mm and thickness 4.76 mm; manufacturer SKU TUN6853872 Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDEN 1504ZD AH120 Wendeplatten - Tungaloy
Take advantage of PVD-coated carbide and the wear-resistant AH120 grade for stable edge life, combined with a square 15 mm format and 15° clearance for sharp, reproducible milling results; order directly via Metav Werkzeuge or contact their consultants for technical guidance. SDEN 1504ZD AH120 Milling Insert (square, 15 mm) — Tungaloy The SDEN1504ZD AH120 is a square indexable insert engineered for milling operations, offering a 90° cutting angle and 15° clearance to ensure sharp-edge performance and consistent process security. PVD-coated carbide grade AH120 Square insert, 15 mm side length 15° clearance for sharp cutting edge Designed for 90° milling operations Extended tool life through optimised coating and grade The combination of a PVD-coated carbide substrate and the AH120 grade provides enhanced resistance to wear and edge chipping, which translates into longer intervals between indexings and reduced tooling costs. The coating contributes to improved thermal and abrasive resistance, while the carbide core maintains toughness under interrupted cuts. For production environments where repeatability matters, this translates into a measurable reduction in downtime and more consistent component quality. The insert is supplied without a chipbreaker and is intended for assemblies where the insert seat, geometry and cutter body are matched precisely, ensuring the expected performance in face, shoulder, slot, high-feed and contour milling operations. Geometry and format that simplify set-up and control forces A square format with a 15 mm side length and a 4.76 mm thickness gives a robust cutting edge and a compact clamping footprint. The defined 15° clearance and 90° cutting angle are designed to balance cutting forces and minimise deflection when mounted in a compatible milling body. Clear, standardised geometry reduces set-up complexity because the same clamping screw and tool holder typology can be used across a range of cutter bodies. The absence of a central hole simplifies certain clamping systems but requires the correct seat design on the milling body; when properly matched, the result is a stable clamping interface and repeatable radial run-out values. Application scope and material handling for process security This insert is intended for general milling duties and is particularly suited where a sharp cutting edge and process reliability are required. The AH120 composition is optimised for resistance to both wear and breakage, making it suitable for a wide range of steels and mixed-material shops when combined with a properly selected cutter body. Typical uses include face milling, shoulder milling, slotting and contour work, with the final choice of tool family determining cut parameters and feeds. As part of a full system—milling body, insert, clamp screw and optional backing plate—the insert enables a productive milling solution with predictable tool life and surface finish quality. For productive, reliable milling operations specify the Tungaloy SDEN1504ZD AH120 insert and contact Metav Werkzeuge for availability and technical consultation at info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: 6819091 SKU: 6819091-Tungaloy Manufacturer article number: 6819091 Manufacturer: Tungaloy Model series: Indexable milling inserts Material: Carbide Coating / Grade: AH120 (PVD-coated) ISO designation: 1504ZD Facts Side length: 15 mm Thickness: 4.76 mm Clearance angle: 15° Main cutting angle: 90° Hole: without hole Special features Square insert geometry No chipbreaker Designed for face, shoulder, slot, high-feed and contour milling System components: milling body, insert, clamp screw, optional backing plate Wear- and breakage-resistant grade for milling Requires matching insert seat and cutter body FAQ What materials is this insert suitable for? The SDEN1504ZD AH120 insert is optimised for a wide range of steels and mixed-shop applications; the AH120 grade delivers wear and breakage resistance suited to general milling tasks. Does the insert require a specific holder or clamping system? Correct performance is achieved when the insert seat, geometry and milling body are technically matched; the SDEN1504ZD must be used with compatible Tungaloy-format milling bodies and the appropriate clamp screw. What are the key dimensional values to check before ordering? Check the side length (15 mm), thickness (4.76 mm), clearance angle (15°) and the ISO code 1504ZD to ensure compatibility with the intended milling body. Is there a chipbreaker on this insert? No, the SDEN1504ZD AH120 is supplied without a chipbreaker and is intended for applications where the cutter family dictates chip control. How does the AH120 grade benefit production? AH120 combines a PVD surface treatment with a carbide substrate for enhanced edge stability and wear resistance, leading to longer tool life and more consistent process results. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDEN 1504ZD AH140 Wendeplatten - Tungaloy
SDEN1504ZD AH140 Fräswendeschneidplatte für Fräsen von Tungaloy Die SDEN1504ZD AH140 ist eine PVD-beschichtete Hartmetall-Wendeschneidplatte, konzipiert für präzises Plan-, Schulter- und Konturfräsen in Tungaloy-Frässystemen PVD-beschichtetes Hartmetall für lange Standzeit Entwickelt für Tungaloy-Frässysteme und präzise Passform Scharfe Schneidkante für zuverlässige Prozesssicherheit Quadratische Form 15 mm mit 15° Freiwinkel Ohne Spanbrecher, ideal für Plan- und Konturfräsen Langlebige Beschichtung für konstante Leistung Die AH140-Sorte kombiniert ein PVD-beschichtetes Hartmetall mit einer auf Verschleiß und Ausbruchfestigkeit optimierten Schneidkante. Diese Material- und Beschichtungswahl reduziert abrasiven Verschleiß und verlängert die Standzeit bei Serienbearbeitung. PVD steht für Physikalische Dampfabscheidung, eine Dünnschichttechnologie, die bei hoher Haftung für gleichmäßigen Verschleiß sorgt. Für Anwender bedeutet das weniger Werkzeugwechsel und höhere Ausbringung bei gleichbleibender Bearbeitungsqualität. Passgenauigkeit und Systemkompatibilität erhöhen Prozesssicherheit Die Wendeschneidplatte ist für den Einsatz in Tungaloy-Frässystemen ausgelegt; Plattensitz, Geometrie und Fräskörper müssen technisch übereinstimmen. Durch die exakte Formgebung und die kompatible Abmessung lässt sich die Platte schnell montieren und zentrieren, wodurch Montagezeiten und Maschinenstillstände reduziert werden. Anwender profitieren von wiederholgenauer Positionierung und stabilen Schneidbedingungen im Dauerbetrieb. Vielseitige Einsatzfelder mit klaren Bearbeitungsvorteilen Die Konstruktion eignet sich für Planfräsen, Schulterfräsen, Nutfräsen sowie Hochvorschub- und Konturfräsen, abhängig vom eingesetzten Fräskörper. Die quadratische Plattenform mit 15 mm Kantenlänge und 15° Freiwinkel bietet eine ausgewogene Kombination aus Stabilität und Schnittfreudigkeit. Dadurch lassen sich robuste Schrupp- und präzise Schlichtaufgaben abdecken, ohne dass die Prozessstabilität leidet. Stabilität durch Plattendicke und reduziertes Bauteilspiel Mit einer Plattendicke von 4,76 mm liefert die Wendeschneidplatte eine erhöhte Steifigkeit gegenüber dünneren Ausführungen. In Kombination mit dem fehlenden Spanbrecher und dem Design ohne Loch ergibt sich ein hoher Kraftfluss zwischen Platte und Fräskörper, was Vibrationen dämpft und die Oberflächengüte des Werkstücks verbessert. Diese Eigenschaft macht die Platte besonders geeignet für anspruchsvolle Produktionsserien, in denen Wiederholgenauigkeit zählt. Setzen Sie auf die AH140-Sorte von Tungaloy und sichern Sie Prozessstabilität und Produktivität — kontaktieren Sie Metav Werkzeuge für Verfügbarkeit und technische Beratung per info@metav-werkzeuge.com oder Telefon +49 2822 7131930 Produktmerkmale Artikelnummer: 6820695 Hersteller: Tungaloy Serie: Fräswendeschneidplatten SKU Hersteller: TUN6820695 Fakten Plattendicke: 4,76 mm Plattengröße: 15 mm Freiwinkel: 15° Winkel: 90° Besonderheiten Material: Hartmetall Beschichtung: PVD-beschichtet (Physikalische Dampfabscheidung, Dünnschichtbeschichtung) Plattenform: Quadratisch Loch: ohne Loch Spanbrecher: ohne Sorte: AH140 ISO-Bezeichnung: 1504ZD Einsatz: Fräsen Schneidstofftyp: PVD-beschichtetes Hartmetall FAQ Für welche Fräsaufgaben eignet sich die SDEN1504ZD AH140 besonders? Die SDEN1504ZD AH140 von Tungaloy ist ausgelegt für Plan-, Schulter- und Konturfräsen sowie Hochvorschub-Anwendungen und bietet dabei eine ausgewogene Kombination aus Standzeit und Schnittschärfe. Welche Vorteile bringt die PVD-Beschichtung bei der SDEN1504ZD AH140? Die PVD-Beschichtung der SDEN1504ZD AH140 erhöht die Verschleißfestigkeit und reduziert Ausbrüche an der Schneidkante, was zu konstanteren Oberflächen und längeren Werkzeugwechselintervallen führt. Wie wird die SDEN1504ZD AH140 montiert und welche Kompatibilität ist zu beachten? Die Platte muss in einen passenden Tungaloy-Fräskörper mit korrektem Plattensitz und Klemmschraube eingesetzt werden; nur so sind Lagegenauigkeit und Prozesssicherheit gewährleistet. Eignet sich die Platte für Fein- und Schruppbearbeitung? Ja, die Kombination aus 15 mm Plattenmaß, 15° Freiwinkel und der harten AH140-Sorte erlaubt sowohl schruppende als auch schlichtende Bearbeitungen mit stabiler Performance. Welche Kennnummern und Identifikationen hat das Produkt? Die Wendeschneidplatte ist unter der Herstellernummer 6820695 und als SKU TUN6820695 gelistet; die ISO-Bezeichnung lautet 1504ZD. Hersteller: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
SDEN 1504ZD T1115 Wendeplatten - Tungaloy
Take advantage of a balance between wear resistance, edge stability and system compatibility to keep milling cycles consistent and productive; order directly via Metav Werkzeuge or consult our specialists for application advice. SDEN1504ZD T1115 indexable insert for milling — Tungaloy The SDEN1504ZD T1115 is a square indexable insert for precision milling, engineered for compatibility with Tungaloy milling systems and designed to deliver stable cutting performance. *Square 15 mm insert for robust milling *Carbide grade T1115 for wear resistance *15° relief angle with 90° cutting geometry *Designed for Tungaloy milling systems Reduce tool changes with a wear‑resistant cutting grade The insert uses the T1115 carbide grade, which is specified for milling and formulated to provide a measured combination of wear resistance and toughness. This material choice reduces flank wear under cyclic loading, meaning fewer insert changes and more continuous machining time. For production environments the outcome is a measurable improvement in throughput and a reduction in unplanned stoppages; process planners can rely on the grade’s consistent edge behaviour to maintain component tolerances and surface finish across batch runs. Rigid geometry that improves stability and surface quality A square 15 mm form combined with a 15° relief angle and a 90° cutting geometry gives the insert inherent rigidity and predictable engagement with the workpiece. The compact thickness and square profile enable positive clamping in compatible cutter bodies, which helps to reduce vibration and improve surface condition. Because the insert is supplied without a hole and without a chipbreaker, it is intended for tool bodies designed for full‑seat retention and for operations where chip evacuation is managed by the cutter or process parameters. Seamless integration into Tungaloy milling systems This indexable plate is intended specifically for use in Tungaloy milling systems; seat form, geometry and cutter body must be technically compatible. Typical uses include face milling, shoulder milling, slotting, high‑feed and contouring depending on the holder family chosen. The insert complements the assembly by adding the required balance between edge stability and toughness, making it suitable for mixed production runs across a range of materials when the milling system is configured accordingly. Optimise productivity and maintain process security Choosing a purpose‑matched insert helps lower total machining costs through extended wear intervals and fewer rejects from machining variation. The stable cutting edge and carbide substrate support reliable cycle times and reproducible results, which in turn simplifies process control and inspection planning. For engineers responsible for uptime and quality, the advantage is clearer scheduling, predictable tool life and improved overall productivity with enhanced process security in daily operations. Contact Metav Werkzeuge for tailored application guidance and availability of the SDEN1504ZD T1115 insert — specialists can advise on compatible cutter bodies, clamping arrangements and stock levels. Metav Werkzeuge, Parkring 45, 46446 Emmerich; phone +49 2822 7131930; email info@metav-werkzeuge.com Technical data Article number: 6863790 Manufacturer SKU: TUN6863790 SKU: 6863790-Tungaloy Brand: Tungaloy Model series: Milling indexable inserts Product name: SDEN1504ZD T1115 Facts Insert size: 15 mm Thickness: 4.76 mm Relief angle: 15° Cutting geometry: 90° included angle ISO designation: 1504ZD Special features Material: carbide Grade: T1115 Shape: square Mounting: no hole (full‑seat) Chipbreaker: none Typical applications: face, shoulder, slot, high‑feed, contour milling System requirement: compatible Tungaloy milling bodies FAQ What cutter bodies are compatible with this insert? The SDEN1504ZD T1115 insert is designed for use in Tungaloy milling bodies where the seat and geometry match the ISO 1504ZD designation; ensure the cutter’s clamping and seat form correspond to the plate geometry. Is a chipbreaker included with the insert? No, this insert is supplied without a chipbreaker; chip control must be provided by the toolbody geometry or process parameters suited to the application. Which materials is this insert best suited for? The carbide grade T1115 is formulated for milling and offers a balance of wear resistance and toughness suited to a wide range of milling tasks when used in the appropriate Tungaloy system. How does the 15° relief angle affect cutting performance? A 15° relief reduces rubbing behind the cutting edge and helps maintain a stable cutting action; combined with the square form and 90° geometry this supports predictable engagement and surface quality. What is the manufacturer article number and SKU? Manufacturer article number 6863790; SKU 6863790-Tungaloy; manufacturer SKU TUN6863790. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDEN 1504ZD T3130 Wendeplatten - Tungaloy
Take advantage of the T3130 grade for long tool life and the 90° geometry for robust edge engagement; combined with straightforward replacement and system compatibility this ensures reliable milling performance and low total machining costs. Order the SDEN1504ZD T3130 indexable insert directly via Metav Werkzeuge or ask our consultants if needed. SDEN 1504ZD T3130 90° square indexable milling insert by Tungaloy — for milling SDEN1504ZD T3130 is a square cemented carbide insert designed for versatile milling operations within Tungaloy milling systems; the insert optimises wear resistance and cutting-edge stability for a range of face, shoulder, slot and contour milling tasks. 90° square geometry for robust milling T3130 carbide grade for wear resistance 15° clearance angle for secure seating 4.76 mm plate thickness, 15 mm size Improve uptime with a wear-resistant grade The T3130 grade is formulated to balance wear resistance and toughness, which delivers a stable cutting edge over longer tool life compared with general-purpose grades. For production environments that demand consistent component quality, this grade reduces rework and machine downtime by maintaining edge integrity under typical milling stresses. The result is a tangible contribution to process stability and predictable tool-change intervals, supporting cost-effective machining cycles. Secure fit and versatile milling capability A square insert with 90° geometry and 15° clearance gives a robust contact face and reliable engagement for axial and radial cutting forces. The plate’s 15 mm size and 4.76 mm thickness provide mechanical rigidity for face, shoulder, groove, high-feed and contour milling, depending on the assigned tool family. Note that insert seat, geometry and the milling body must be technically matched to ensure correct clamping and chip flow in Tungaloy systems — this alignment is central to achieving the stated performance benefits. Practical economy and handling in production As an indexable cutting edge, this cemented carbide plate reduces per-part tooling cost through multiple indexed edges and fast replacement. The square insert form promotes predictable chip formation when used in appropriate tool bodies and cutting conditions, and the absence of a chipbreaker in this variant simplifies edge preparation for certain finishing passes. For application advice or cutting data to tune feeds and speeds, technical consultation is available to support efficient integration into existing operations. Contact Metav Werkzeuge for application-specific cutting data and to request the SDEN1504ZD T3130 insert; eMail info@metav-werkzeuge.com or call +49 2822 7131930 for fast, technical guidance Technical data Article number: 6853873 SKU: 6853873-Tungaloy Manufacturer SKU: TUN6853873 Series: Fräswendeschneidplatten Facts Plate size: 15 mm Plate thickness: 4.76 mm Clearance angle: 15° Geometry angle: 90° Hole: without hole Special features Material: cemented carbide Grade/coating: T3130 Shape: square Chipbreaker: none For milling applications; compatible with Tungaloy milling systems; insert seat and body must match FAQ Which milling operations are suitable with this insert? The insert is intended for face, shoulder, slot, high-feed and contour milling depending on the assigned tool family; the SDEN1504ZD T3130 works within the appropriate Tungaloy milling systems to cover these operations. What does the T3130 grade offer? T3130 is a Tungaloy carbide grade that combines wear resistance, toughness and cutting-edge stability, making the SDEN1504ZD T3130 suitable where longer tool life and consistent finish are required. How to ensure the insert fits correctly? Correct fit requires that the insert seat, geometry and milling body are technically matched; verify compatibility with the milling body and confirm clamping specifications before assembly. Is the insert supplied with a chipbreaker or hole? This variant is supplied without a chipbreaker and without a hole; the geometry is a plain square plate with 15° clearance and 90° cutting angle. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204AF AH120 Wendeplatten - Tungaloy
Take advantage of AH120 PVD-coated carbide and a secure, countersunk clamping hole to increase machining reliability and reduce insert changes; this combination supports consistent surface quality and predictable tool life. Order the SDGT series directly via Metav Werkzeuge or contact our advisors for application-specific recommendations. SDGT 1204AF AH120 indexable milling insert for milling − Tungaloy SDGT1204AF AH120 is a square indexable milling insert for Tungaloy milling systems, engineered for face, shoulder, slot, high-feed and contour milling where a sharp cutting edge and process security are required. PVD-coated carbide for high wear resistance Sharp cutting edge for process security Square 12 mm insert, 4.76 mm thickness Cylindrical hole with 40°–60° countersink Optimised cutting performance for stable production The AH120 grade is a PVD-coated carbide designed to provide wear- and chipping-resistant performance in milling operations. A sharp, stable cutting edge minimises unexpected edge breakdown and maintains consistent cutting forces, which in turn reduces vibrations and improves dimensional repeatability. For production planners this results in fewer unscheduled tool changes and a more predictable process window, supporting higher overall equipment effectiveness. Secure clamping and mechanical compatibility for consistent results This insert features a cylindrical hole with a single-sided countersink (40°–60°) and a 15° relief angle, which together ensure positive seating and reliable clamping in compatible tool holders. The system approach — comprising the milling body, insert, clamping screw and, where required, a shim — means that seat geometry and body design must match precisely. When mounted in the correct Tungaloy tool body, the insert’s design limits micro-movement at the cutting edge, enhancing process security and repeatability across batch runs. Broad application range with controlled chip formation The indexable square geometry (12 mm) and single-sided chipbreaker support a variety of milling tasks: planing, shoulder work, slotting, high-feed and contouring depending on the tool family selected. The combination of edge geometry and chipbreaking controls chip flow for stable evacuation and reduced heat concentration at the cutting zone. This typically improves surface finish and helps achieve uniform tool wear, which benefits both prototype shops and volume production environments. Practical specification and operational advantages for workshops With a compact 4.76 mm thickness and a zero corner radius, the insert integrates into standard Tungaloy milling families labelled for the SDGT form. The PVD coating enhances substrate protection and lowers adhesion tendencies on workpiece surfaces, extending effective tool life under intermittent loads. Spare-part management is simplified by standardised dimensions and the manufacturer SKU, enabling quick replenishment and minimal downtime when stocked through the supplier network. For reliable supply and tailored machining advice for the SDGT 1204AF AH120 insert by Tungaloy, contact Metav Werkzeuge — email info@metav-werkzeuge.com or call +49 2822 7131930 for availability and application guidance. Technical Data Article number: 6816161 Manufacturer SKU: TUN6816161 SKU: 6816161-Tungaloy Series: Milling indexable inserts Facts Shape: square Size: 12 mm Thickness: 4.76 mm Relief angle: 15° Corner radius: 0 mm Included hole: cylindrical hole + single-sided countersink (40°–60°) ISO designation: 1204AF Mounting angle: 90° Special features Material: carbide Coating: PVD Grade: AH120 Chipbreaker: single-sided Typical applications: face, shoulder, slot, high-feed, contour milling System requirement: seat, geometry and milling body must match Tungaloy system System components: milling body, indexable insert, clamping screw, optional shim FAQ What materials is this insert suited for? The SDGT 1204AF AH120 insert is a PVD-coated carbide grade intended for general milling tasks; material suitability depends on the selected tool family and cutting data, with the AH120 grade offering wear and chipping resistance for a wide material range. How does the countersunk hole affect clamping? A cylindrical hole with a 40°–60° countersink provides a secure mechanical seat in compatible Tungaloy holders, improving clamping stability and reducing the risk of insert movement during heavy milling. Can this insert be used for high-feed milling? Yes, the design allows application in high-feed operations when allocated to the appropriate tool body and cutting parameters within the SDGT series’ system compatibility. What are the physical dimensions to consider for tool selection? Key dimensions are a 12 mm square form, 4.76 mm thickness and a 15° relief angle; these must match the intended milling body and clamping setup. Is the grade suitable where a sharp cutting edge is required? The AH120 grade is specified for situations demanding a sharp edge combined with process security, offering a balance between edge integrity and wear resistance. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204AF AH330 Wendeplatten - Tungaloy
Benefit from a combination of PVD-coated AH330 wear resistance and a secure, screw-clamped mounting that supports stable, repeatable milling performance; order the SDGT1204AF AH330 indexable insert directly via Metav Werkzeuge or request advice from their consultants. SDGT 1204AF AH330 indexable insert for milling — Tungaloy SDGT1204AF AH330 is an indexable milling insert designed for Tungaloy milling systems and suited to planar, shoulder, slot, high-feed and contour milling. PVD-coated carbide grade AH330 Square 12 mm insert, 4.76 mm thick 90° cutting angle, 15° relief Cylindrical hole with 40°–60° countersink Consistent cutting performance through a wear-resistant grade The PVD-coated AH330 grade is a cemented carbide formulation developed for milling where a sharp cutting edge and high process security are required. The coating improves resistance to abrasive wear while the substrate maintains edge strength to reduce the risk of chipping under interrupted cuts. As an indexable insert, the component is intended for rapid replacement, which helps to shorten downtime and maintain consistent part quality across production batches. Secure seating and reliable clamping for repeatability A cylindrical centre hole with a one-sided countersink (40°–60°) allows positive location in common screw-clamp systems and contributes to secure clamping during heavy engagement. This combination reduces micro-movements between insert and cutter body, resulting in improved surface finish and reduced vibration. The standardised seat geometry means the insert will deliver predictable torque behaviour and straightforward re‑indexing when a new cutting edge is required. Geometry tailored to accurate profile and shoulder milling The insert’s 90° cutting angle and 15° relief produce true shoulders and defined profiles with minimal secondary cutting. A corner radius of 0 mm ensures a keen edge for fine detail and tight-radius features, while the one-sided chipbreaker assists with chip control in the intended feed range. The specified geometry suits operations where dimensional accuracy and edge definition are priorities. Application versatility and system compatibility Designed for use in Tungaloy milling systems, the SDGT1204AF AH330 insert forms part of a system comprising cutter body, indexable insert, clamping screw and optional shim. Typical applications include face milling, shoulder milling, slotting, high-feed and contouring. Matching the insert seat, geometry and cutter body is essential for optimal performance; compatibility with the associated tool family ensures predictable tool life and machining results. For reliable milling results with the AH330 PVD-coated grade, contact Metav Werkzeuge to discuss availability of the SDGT1204AF and obtain application guidance (info@metav-werkzeuge.com, +49 2822 7131930). Technical data Article number: 6816162 Manufacturer SKU: TUN6816162 SKU: 6816162-Tungaloy Model series: Milling indexable inserts Material: Cemented carbide (PVD-coated) Facts Insert size: 12 mm Thickness: 4.76 mm Relief angle: 15° Cutting angle: 90° Corner radius: 0 mm Special features Grade: AH330 (PVD-coated carbide) Shape: Square Centre hole: with hole Hole style: cylindrical hole + single-side countersink (40°–60°) Chipbreaker: one-sided Typical uses: face, shoulder, slot, high-feed and contour milling Compatibility: for use in Tungaloy milling systems; seat, geometry and cutter must match FAQ What distinguishes the AH330 grade from other carbide grades? The AH330 grade is a PVD-coated cemented carbide designed for wear and fracture resistance in milling; the SDGT1204AF AH330 insert benefits from this combination to maintain a sharp cutting edge and consistent process security. Can this insert be used in non-Tungaloy cutter bodies? The insert is specified for Tungaloy milling systems; while the SDGT1204AF AH330 can physically fit other bodies with matching seat geometry, optimal performance requires matching insert seat, geometry and clamping method. How does the countersunk hole improve clamping? The cylindrical hole with a single-side countersink (40°–60°) centres the insert and supports the clamping screw, providing positive location and reducing micro-movement for improved repeatability with the SDGT1204AF AH330 insert. Which milling operations are particularly suitable for this insert? The insert is intended for planar (face), shoulder, slot, high-feed and contour milling where a sharp edge and reliable chip control are required, making the SDGT1204AF AH330 appropriate for a broad range of finishing and roughing tasks. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204AF NS740 Wendeplatten - Tungaloy
Take advantage of the combination of high-quality NS740 cermet cutting performance, a compact square 12 mm form for precise indexing, and secure clamping via the cylindrical hole with countersink to maintain consistent production quality; order the insert directly via Metav Werkzeuge or consult our specialists for matching and availability. SDGT1204AF NS740 – Indexable insert for finishing milling, Tungaloy The SDGT1204AF NS740 indexable insert is designed for finishing and light steel milling within Tungaloy milling systems, offering consistent surface quality and repeatable seating. Cermet NS740 for fine finishing Square 12 mm insert, 4.76 mm thick 15° clearance angle for accurate cutting Cylindrical hole with single-sided countersink Precise finishing and consistent component quality Engineered for the final passes in steel machining, the insert’s NS740 cermet composition prioritises surface finish and dimensional stability. The fine-grain cermet substrate, combined with its application as a finishing to light machining grade, reduces flank wear and helps deliver consistent geometric tolerance. With a 12 mm edge length and a plate thickness of 4.76 mm, the design supports stable cutting conditions and repeatable part results while the 15° relief improves chip evacuation and contact conditions during low-depth finishing passes. Secure clamping and system matching for reliable indexing The square insert is supplied with a cylindrical hole and a single-sided countersink (40°–60°) to suit compatible Tungaloy milling bodies; seat geometry and clamping interfaces must match the cutter body for correct mounting. The insert’s squared form and zero corner radius promote predictable engagement at a 90° included angle, enhancing repeatability when indexing. Mechanical stability from the hole-and-screw arrangement ensures reduced micro-movement under load, which translates into fewer rework cycles and more consistent batch production when the insert is used in the specified tool family. Versatile milling applications and production benefits Suitable for face, shoulder, slot, high-feed and contour milling depending on the assigned tool family, this cermet grade emphasises uniform wear and good surface integrity in steel finishing operations. The single-sided chipbreaker supports controlled chip formation during low to moderate cutting depths, aiding process stability and tool life. The insert’s combination of geometry and material reduces the need for secondary finishing, contributing to higher throughput and a lower overall manufacturing cost per part when used in the correct setup; the SDGT1204AF can be selected where surface quality and dimensional accuracy are primary objectives. For technical evaluation and to confirm compatibility with existing milling bodies, contact Metav Werkzeuge for matching advice and stock information via info@metav-werkzeuge.com or call +49 2822 7131930 — Metav Werkzeuge’s consultants are available to recommend the correct insert and mounting arrangement. Technical data Article number: 6821488 SKU: 6821488-Tungaloy Manufacturer SKU: TUN6821488 Model series: Milling indexable inserts Core measurements Insert size: 12 mm Thickness: 4.76 mm Corner radius: 0 mm Clearance angle: 15° Included angle: 90° Hole: with hole Special features Material: cemented carbide Cutting grade: NS740 (cermet) Chipbreaker: single-sided Hole style: cylindrical hole + single-sided countersink (40°–60°) Shape: square Application: milling (finishing / light steel machining) FAQ What materials is this insert best suited for? The SDGT1204AF NS740 insert is optimised for steel finishing and light machining applications, offering controlled wear and high surface quality in these materials. Is the insert compatible with all Tungaloy milling systems? Compatibility requires matching the cutter seat, plate geometry and clamping method; the SDGT1204AF is intended for Tungaloy milling bodies that accept a square insert with a cylindrical hole and countersink. What are the main advantages of the NS740 grade? The NS740 cermet grade provides improved surface finish and dimensional stability during finishing passes, with even wear behaviour suited to high-quality component production. Does the insert include a chipbreaker? Yes, the insert features a single-sided chipbreaker designed to promote stable chip formation during finishing and light machining. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204AF TH10 Wendeplatten - Tungaloy
Benefit from a cost‑effective, sharp uncoated carbide grade and a secure clamping design for consistent milling performance; order the insert directly via Metav Werkzeuge or ask the consultants for application support. SDGT 1204AF TH10 – milling insert for Tungaloy systems, uncoated carbide, 15° relief SDGT 1204AF TH10 is a square indexable insert developed for Tungaloy milling systems, optimised for non‑ferrous materials and machining tasks that demand low cutting forces and clean surface finishes. Square 12 mm cutting insert Uncoated carbide grade TH10 15° clearance angle Cylindrical hole with countersink 40°–60° Single-sided chipbreaker design Secure fit and systematic compatibility for milling systems The insert is designed for use in matched Tungaloy milling systems, where insert seat, geometry and cutter body must be technically compatible to ensure repeatable results. As an indexable insert, it offers quick replacement and consistent positioning, which reduces machine downtime and supports a predictable process flow. Suitability for face, shoulder, slot, high‑feed and contour milling depends on the assigned tool family; consult cutter specifications to confirm mechanical fit and clamping torque requirements. Material performance that supports low cutting forces and fine finishes Assigned to the TH10 grade, the uncoated carbide substrate is a sharp universal grade intended primarily for non‑ferrous materials and applications where an uncoated cutting edge reduces friction. The result is low cutting forces and a clean surface finish, which can be particularly beneficial when machining aluminium alloys, brass and plastics. This characteristic also helps to reduce power draw and can extend the effective life of the toolholder under moderate cutting conditions. Geometry and chip control for stable machining With a 12 mm format and 4.76 mm thickness, the insert provides structural stability in the cutter body. The 90° included angle combined with a 15° clearance angle creates a robust cutting geometry for square‑shoulder operations, while the cylindrical hole with a single‑sided countersink (40°–60°) ensures secure clamping and precise axial location. The single‑sided chipbreaker promotes consistent chip formation and evacuation, reducing the risk of re-cutting and supporting continuous operation in repetitive production tasks. Productivity and process advantages for versatile milling tasks Using a sharp, uncoated carbide grade like this insert can lower cutting forces and help maintain surface quality without the thermal insulation of coatings, which is advantageous in many non‑ferrous applications. The combination of a stable cutting edge, engineered chip control and standardised mechanical interface contributes to productive machining and stable chip formation, supporting predictable cycle times and repeatable part quality. For broader material ranges or more demanding abrasive conditions, consider alternative grades or coated options within the same system family. For technical guidance or to secure the SDGT 1204AF TH10 for upcoming milling operations, contact Metav Werkzeuge by e‑mail at info@metav-werkzeuge.com or by phone at +49 2822 7131930; consultants are available to advise on compatibility and selection. Technical data Manufacturer article number: 6812502 SKU: 6812502-Tungaloy Manufacturer SKU: TUN6812502 Manufacturer: Tungaloy Model series: Milling indexable inserts Label: SDGT1204AF TH10 Tungaloy insert Core specifications Insert size: 12 mm Insert thickness: 4.76 mm Included angle: 90° Relief / clearance angle: 15° Corner radius: 0 mm Features & materials Material: carbide Grade / coating: TH10 (uncoated) Shape: square Hole: with hole Hole style: cylindrical hole + single‑sided countersink (40°–60°) Chipbreaker: single‑sided Typical application: milling — face, shoulder, slot, high‑feed, contour milling Compatibility note: for Tungaloy milling systems; insert seat, geometry and cutter body must match FAQ What materials is this insert best suited for? The SDGT 1204AF TH10 insert is optimised for non‑ferrous materials such as aluminium and brass; the TH10 uncoated carbide grade supports low cutting forces and a clean surface finish. Is the insert compatible with any milling cutter? Compatibility requires matching of the insert seat and cutter geometry; the SDGT 1204AF TH10 is intended for Tungaloy milling systems where the seat, geometry and cutter body correspond. What is the hole configuration and why does it matter? The insert features a cylindrical hole with a single‑sided countersink (40°–60°); this ensures precise axial location and secure clamping for repeatable positioning during machining. Can this insert be used for high‑feed milling? Depending on the assigned tool family, the insert can be applied in high‑feed operations; confirmation of suitability should be made against the cutter body and recommended cutting parameters for the SDGT1204AF TH10. Which SKU identifies this product for ordering? This article is listed under SKU 6812502‑Tungaloy (manufacturer article number 6812502), which can be referenced when checking availability or specifying the insert for procurement. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
SDGT 1204PD AH120 Wendeplatten - Tungaloy
Take advantage of the PVD-coated AH120 grade and the robust carbide substrate to achieve stable, sharp cutting performance and reduced downtime; order directly via Metav Werkzeuge or consult our specialists for technical guidance. SDGT 1204PD AH120 indexable milling insert — Tungaloy The SDGT 1204PD AH120 is an indexable insert for Tungaloy milling systems, designed for face, shoulder, slot, high‑feed and contour milling when used with a matching cutter body and clamping arrangement. PVD-coated carbide grade AH120 for milling Square insert, 12 mm size, 4.76 mm thickness 90° cutting angle with 15° clearance Cylindrical hole with 40°–60° single-sided countersink Higher process reliability through wear‑resistant coating The SDGT1204PD AH120 insert combines a PVD-coated surface with a wear-resistant carbide substrate to deliver consistent machining performance. The AH120 grade is engineered for resistance to wear and chipping, providing a sharp cutting edge and improved process security in both interrupted and continuous cuts. The thin, hard coating reduces flank wear and helps maintain insert geometry over longer periods, which supports steadier component quality and fewer unscheduled tool changes. Stable geometry for demanding milling tasks Configured as a square form insert with a 12 mm nominal size and 4.76 mm thickness, the geometry gives a stable seating face and even load distribution during heavy passes. The 90° angle permits efficient perpendicular engagement for shoulder and face milling, while the 15° clearance reduces friction and heat generation. The one-sided chipbreaker steers swarf reliably, aiding evacuation in slotting and contour operations and lowering the risk of built‑up edge that would otherwise compromise surface finish. Practical system integration and production benefits Integration into a milling assembly requires the correct insert seat and the appropriate clamping screw, with an underlay if specified by the cutter family. The PVD layer contributes to extended tool life and consistent surface quality, which in turn supports higher throughput and fewer index changes. For production environments prioritising repeatable results and uptime, this indexable solution offers measurable improvements in productivity and operational stability while fitting standard Tungaloy tool systems. For tailored recommendations and availability of the Tungaloy SDGT 1204PD AH120 insert, contact Metav Werkzeuge at info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: 6816164 Manufacturer SKU: TUN6816164 SKU: 6816164-Tungaloy Model series: Milling indexable inserts Material: Carbide Coating: PVD Application: Milling WPL ISO designation: 1204PD Facts Insert size: 12 mm Thickness: 4.76 mm Cutting angle: 90° Relief angle: 15° Corner radius: 0 mm Hole: with hole Hole style: Cylindrical hole + single-sided countersink (40°–60°) Chipbreaker: One-sided Shape: Square Manufacturer designation: SDGT1204PD Special features PVD-coated carbide grade AH120 Wear- and break-resistant grade for milling Sharp cutting edge for process security Compatible with Tungaloy milling systems (matching seat and geometry required) Typical uses: face, shoulder, slot, high-feed and contour milling System components: cutter body, indexable insert, clamping screw, optional underlay FAQ What milling operations are suitable for this insert? The insert is intended for face, shoulder, slot, high‑feed and contour milling depending on the selected cutter family; the SDGT1204PD AH120 performs well in these applications when correctly mounted. What is the hole and countersink specification? The SDGT1204PD features a cylindrical hole with a single‑sided countersink specified at 40°–60°, designed for secure clamping in compatible cutter bodies. What advantages does the AH120 PVD coating provide? The AH120 PVD coating improves wear and chipping resistance, helping to retain a sharp cutting edge and extend service intervals for the SDGT1204PD insert. Which cutter bodies accept this insert? The insert is compatible with Tungaloy milling systems provided the insert seat, geometry and cutter body family match the SDGT1204PD specification. How is the insert secured in the tool assembly? Securing is achieved with the appropriate clamping screw and, where required by the tool design, an underlay; the system build typically comprises cutter body, indexable insert, clamping screw and optional underlay. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204PD AH330 Wendeplatten - Tungaloy
Take advantage of the AH330 PVD‑coated carbide grade and the sharp 0.00 corner radius for secure, high‑precision milling with consistent tool life and process stability. Order the insert directly via Metav Werkzeuge or consult Metav Werkzeuge's advisors for application matching and availability. SDGT1204PD AH330 — Tungaloy indexable milling insert, PVD‑coated carbide, 12 mm square The SDGT1204PD AH330 is a square indexable insert for milling, engineered for use in Tungaloy milling systems where a sharp cutting edge and reliable process security are required. PVD-coated carbide AH330 for wear resistance Square 12 mm size, 90° cutting angle Zero corner radius for sharp shoulder milling Cylindrical hole with one-sided countersink Stable performance for productive milling The AH330 grade, a PVD‑coated carbide composition, delivers improved wear resistance and reduced chipping in interrupted cuts. This results in longer tool life and fewer tool changes, which supports higher machine utilisation and lower overall operating cost per component. The square configuration with a 90° included angle and a zero corner radius provides a defined cutting edge that is particularly effective for face and shoulder milling where accurate corner transitions and repeatable dimensions are required. Secure clamping and precise geometry match A secure mechanical interface is essential: the insert features a cylindrical hole with a one‑sided countersink (40°–60°) for stable clamping and repeatable seat location. The plate thickness of 4.76 mm and 12 mm plate size combine with the 15° relief to balance rigidity and cutting clearance, reducing vibration and improving surface finish. Correct pairing of insert seat, geometry and cutter body ensures consistent cutting forces and predictable tool life in production settings. Efficient chip control and process security The single-sided chipbreaker is designed to promote stable chip formation and controlled evacuation across common milling operations. Combined with the AH330 grade's resistance to wear and edge fracture, the insert supports process security under variable cutting conditions. This stability benefits high‑feed, contour and slot milling where sudden changes in engagement or material condition may otherwise cause premature edge failure. System integration and practical application guidance The insert forms part of a complete milling system comprising the cutter body, insert, clamping screw and, where applicable, a shim. Compatibility with Tungaloy milling systems is essential: insert seat, geometry and the milling body must match technically to achieve the stated performance. Typical applications include face, shoulder, slot, high‑feed and contour milling, subject to selection of the correct tool family and cutting data. Metav Werkzeuge can provide guidance on selecting the right cutter body and clamping arrangement for specific production goals. Contact Metav Werkzeuge for tailored advice on using Tungaloy SDGT1204PD AH330 inserts and to request current availability through info@metav-werkzeuge.com or by phone at +49 2822 7131930 Technical data Article number: 6816165 SKU: 6816165-Tungaloy Manufacturer SKU: TUN6816165 Brand: Tungaloy Model series: milling indexable inserts Designation: SDGT1204PD AH330 Core technical data Plate size: 12 mm Plate thickness: 4.76 mm Relief angle: 15° Included angle: 90° Corner radius: 0 Design & special features Material: Carbide Coating: PVD Grade: AH330 Shape: square Hole: with cylindrical hole + one-sided countersink (40°–60°) Chipbreaker: single-sided Application: milling (face, shoulder, slot, high‑feed, contour) Compatibility: designed for Tungaloy milling systems; insert seat and geometry must match cutter body FAQ What cutting operations are suitable for this insert? The SDGT1204PD AH330 insert is intended for face, shoulder, slot, high‑feed and contour milling when used in the appropriate Tungaloy milling body and tool family. Is the AH330 grade suitable for interrupted cuts? Yes, the AH330 PVD‑coated carbide grade is developed to resist wear and edge fracture, making it appropriate for interrupted cutting where a sharp edge and process security are required. How does the zero corner radius affect the machined component? A zero corner radius produces a sharp corner on the machined feature, improving dimensional definition for shoulders and steps while necessitating correct cutting parameters to avoid edge overload. What clamping arrangement is required for reliable performance? Reliable performance requires the correct match between the insert seat, geometry and cutter body; the cylindrical hole with a one‑sided countersink on the insert ensures stable clamp engagement when paired with the manufacturer‑specified clamping screw. Can this insert be used across different tool families? The insert can be applied across various milling operations, but the exact tool family must be compatible; plattensitz, geometry and the milling body must be technically matched to guarantee the stated results. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
SDGT 1204PD NS740 Wendeplatten - Tungaloy
Combining the NS740 cermet grade with a precise 90° geometry and secure clamping, this insert delivers consistent surface finish and predictable wear for finishing and light milling of steel. Order the SDGT1204PD NS740 via Metav Werkzeuge or consult the technical team for verified matching with Tungaloy milling bodies. SDGT 1204PD NS740 Tungaloy indexable insert for milling The SDGT1204PD NS740 is an indexable insert for Tungaloy milling systems, intended for finishing to light machining of steel where surface quality and dimensional stability are decisive. NS740 cermet grade for superior surface finish Square 12 mm size with 4.76 mm thickness 15° clearance angle and 90° cutting edge Cylindrical hole with single-sided countersink Reliable finish and repeatable dimensional control The NS740 specification is a cermet grade optimised for finishing operations, offering a stable cutting edge that promotes a consistently fine surface finish and improved dimensional control on steel components. Cermet combines ceramic and metallic properties to reduce built-up edge and provide even wear, which means fewer interruptions for inspection and less time spent on rework. For assemblies where tolerance retention and appearance matter, this cutting material supports predictable results across batches. Secure seating and geometry for consistent cutting performance Designed as a square insert with a 12 mm side and 4.76 mm thickness, the insert features a cylindrical hole with a single-sided countersink (40°–60°) to ensure reliable clamping in compatible tool bodies. The 15° clearance behind the cutting edge and the 90° edge geometry provide stable engagement and clear definition of the machined shoulder or face. Correct matching of the insert seat, geometry and cutter body in a Tungaloy milling system prevents micro-movements and contributes directly to longer edge life and stable process behaviour. Productivity advantages for finishing and light milling of steel When used for face, shoulder, slot, high-feed or contour operations within the appropriate cutter family, the insert supports efficient cycle times by enabling longer intervals between indexings. The cermet composition focuses on reducing friction at the cutting zone, improving surface quality and lowering the frequency of secondary finishing. In production environments aiming to reduce inspection and touch-up costs, adopting a grade like NS740 can lead to measurable throughput benefits while maintaining part quality. For integration advice, stock checks or to confirm the correct cutter body for the SDGT1204PD NS740, contact Metav Werkzeuge’s technical team by email at info@metav-werkzeuge.com or by phone on +49 2822 7131930 for application-specific recommendations and availability. Technical Data Article number: 6821489 Manufacturer SKU: TUN6821489 SKU: 6821489-Tungaloy Model series: Fräswendeschneidplatten Designation: SDGT1204PD NS740 Tungaloy-Wendeplatte Facts Insert size: 12 mm Thickness: 4.76 mm Clearance angle: 15° Cutting edge angle: 90° Corner radius: 0 Countersink angle: 40°–60° Special features Schneidstofftyp: cermet (or coated cermet) Square insert form with single-sided chipbreaker Cylindrical hole with single-sided countersink Suitable for finishing to light milling of steel For use in Tungaloy milling systems; matching seat and geometry required FAQ What applications is this insert best suited for? The SDGT1204PD NS740 insert is designed primarily for finishing and light milling of steel, including face, shoulder, slot, high-feed and contour operations when combined with the appropriate Tungaloy milling body. How does the NS740 grade affect surface finish and tool life? The NS740 cermet grade provides stable wear characteristics and reduced built-up edge, improving surface finish and offering predictable edge life in finishing applications. Is the SDGT1204PD compatible with all Tungaloy cutters? Compatibility requires matching the insert seat, geometry and cutter body; the SDGT1204PD must be used in Tungaloy milling systems that accept the SDGT1204PD form with the specified hole and clamping arrangement. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDGT 1204PD TH10 Wendeplatten - Tungaloy
Take advantage of the combination of sharp uncoated carbide and a stable clamping design to ensure clean surfaces and consistent chip control in milling operations; order the insert via Metav Werkzeuge or consult our specialists for application matching. SDGT1204PD TH10 indexable milling insert for milling — Tungaloy The SDGT1204PD TH10 is a square indexable insert for Tungaloy milling systems, engineered for universal, sharp-edge performance in non‑ferrous and similar milling applications. Square insert, 12 mm size, 4.76 mm thickness Sharp universal TH10 grade for non‑ferrous materials 15° relief angle for stable cutting performance Cylindrical hole with one‑sided countersink (40°–60°) Consistent, low‑force cutting for improved surface quality The TH10 grade is an uncoated carbide designed to provide a particularly sharp cutting edge, which reduces cutting forces and minimises built‑up edge when machining non‑ferrous materials. For operations such as face and shoulder milling, this characteristic translates directly into a cleaner surface finish and fewer secondary operations. Where low cutting resistance is required, the geometry supports stable chip formation and efficient metal removal, contributing to shorter cycle times and predictable results. Secure seating and repeatable clamping for reliable production A precise cylindrical hole with a one‑sided countersink (40°–60°) ensures reliable seat contact and reproducible clamping when used with the appropriate clamp screw and shim. The square form with a 0 mm corner radius and 90° included angle delivers defined engagement for repeatable positioning; this reduces vibration risk and supports consistent tool life across indexed positions. Correct matching of insert seat, geometry and cutter body is essential for optimal performance within Tungaloy milling systems. Efficient chip control and process stability The single‑sided chipbreaker and the insert’s edge design promote controlled chip evacuation, assisting continuous operation under mixed cutting conditions. Improved chip formation reduces interruptions caused by entanglement or rework, which in turn supports higher net productivity and lower overall machining costs. Selecting an uncoated grade such as TH10 is particularly effective where the cutting strategy favours low forces and minimal surface smearing rather than extremes of abrasion resistance. Versatile use across common milling operations Designed for a broad spectrum of milling tasks — including face milling, shoulder milling, slotting, high‑feed and contour milling depending on the cutter family — this insert forms part of a system comprising the cutter body, indexable insert, clamp screw and, where required, a seating shim. The 12 mm square format and 4.76 mm thickness offer a balance between stiffness and edge accessibility, while the 15° relief supports controlled engagement across a variety of toolpaths. Contact Metav Werkzeuge for application advice on the Tungaloy SDGT1204PD TH10 indexable milling insert or to request stock information via info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: 6812503 SKU: 6812503-Tungaloy Manufacturer SKU: TUN6812503 Model series: Milling indexable inserts Material: Carbide Facts Size: 12 mm Thickness: 4.76 mm Relief angle: 15° Included angle: 90° Corner radius: 0 mm Special features Grade: TH10 (uncoated, universal sharp grade) Shape: Square Hole: Cylindrical hole with one‑sided countersink (40°–60°) Chipbreaker: One‑sided Typical application: Milling (face, shoulder, slot, high‑feed, contour) System components: Insert, cutter body, clamp screw, possible shim FAQ Which materials is this insert intended for? The insert is specified for non‑ferrous materials and similar applications; the TH10 uncoated carbide grade supports low cutting forces and clean surfaces during such machining. Is the insert compatible with existing Tungaloy milling systems? Compatibility requires matching of insert seat, geometry and cutter body; the SDGT1204PD TH10 (SKU TUN6812503) is designed for use in Tungaloy milling systems when these conditions are met. What operations is the insert suitable for? Typical uses include face milling, shoulder milling, slotting, high‑feed and contour milling, subject to the assigned cutter family and process parameters. What are the key edge and hole characteristics? The insert features a 0 mm corner radius, a 15° relief, a square form (12 mm) and a cylindrical hole with a one‑sided countersink (40°–60°) to ensure secure clamping. How is the insert clamped in the cutter? Clamping is achieved via the cylindrical centre hole and clamp screw, often with a seating shim; this arrangement provides repeatable seating and stable cutting conditions. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDHT 050204 TH10 Wendeplatten - Tungaloy
Take advantage of the combination of high‑feed geometry, TH10 uncoated carbide and a precise 0.4 mm corner radius to achieve efficient pocketing and face milling with low cutting forces and a clean surface finish. Order the SDHT050204 directly via Metav Werkzeuge or ask our consultants for application advice. SDHT 050204 TH10 high‑feed milling insert (milling) — Tungaloy The SDHT050204 TH10 is a square, high‑feed milling insert developed for pocketing and face milling, offering low cutting forces and optimised chip evacuation in non‑ferrous materials. High‑feed geometry for large chip volume Uncoated carbide grade TH10 Square 05 insert, 90° cutting angle Single‑sided chipbreaker with hole Optimised geometry for productive high‑feed milling The DoFeed family delivers a geometry tailored to high‑feed milling, where large time‑chip volumes are required at small axial depths. The square insert shape with a 90° cutting angle provides stable cutting engagement and predictable tool life, while the refined 0.4 mm corner radius balances edge strength with accessibility in tight features. In practice, this geometry reduces the need for heavy axial passes by enabling higher feed per tooth at low axial immersion, which contributes to shorter cycle times and improved process stability. Material and edge design for low cutting forces and good finishes Equipped with the TH10 grade—an uncoated carbide formulated for universality—the insert supports machining of non‑ferrous materials and applications where a sharp, uncoated edge lowers cutting forces. The result is reduced burr formation and a clean surface finish without the need for aggressive secondary operations. The single‑sided chipbreaker promotes consistent chip control, and the central cylindrical hole with a one‑sided countersink (40°–60°) simplifies secure clamping in compatible milling bodies. These features together enable reliable performance in pocketing and face milling operations. Practical integration and machining benefits The insert is supplied as part of a system comprising the milling body, matching indexable inserts and screws, permitting straightforward tool assembly and replacement. The modest 2.38 mm plate thickness and the 15° clearance angle are optimised for light axial engagements typical of high‑feed strategies. For production environments, the combination of DoFeed series geometry and the TH10 grade supports high productivity with predictable tool change intervals, making it suitable for both jobbing shops and serial machining where consistent component quality and throughput are prioritised. Contact Metav Werkzeuge for tailored cutting data and delivery options for the Tungaloy SDHT050204 insert; email info@metav-werkzeuge.com or call +49 2822 7131930 for a technical quotation and availability. Technical Data Article number: 5612033 Manufacturer SKU: TUN5612033 Designation: SDHT050204 Grade/sort: TH10 (uncoated) Material: carbide Model series: DoFeed Core dimensions Cutting angle: 90° Corner radius: 0.4 mm Plate thickness: 2.38 mm Size: 05 Clearance angle: 15° Hole: with hole (cylindrical hole + one‑sided countersink 40°–60°) Design & features Plate form: square Chipbreaker: single‑sided Typical applications: high‑feed milling, pocketing, face milling System components: milling body, matching indexable inserts and screws Intended material focus: non‑ferrous materials and applications requiring low cutting forces FAQ What is the primary application of this insert? The SDHT050204 insert is designed for high‑feed milling, especially pocketing and face milling where large chip volumes at small axial depths are required. Which materials is the TH10 grade best suited to? The TH10 uncoated carbide grade is a sharp, universal grade optimised for non‑ferrous materials and situations where a clean surface finish and low cutting forces are priorities. How is the insert secured in the milling body? This indexable insert uses a cylindrical hole with a one‑sided countersink (40°–60°) for stable clamping in compatible DoFeed milling bodies. What advantages does the 0.4 mm corner radius provide? A 0.4 mm corner radius offers a balance between edge strength and accessibility in small features, supporting robust cutting while helping to maintain surface quality. Can this insert be used in serial production? Yes; the DoFeed geometry together with the TH10 grade is suitable for production environments where predictable tool life and consistent component quality are required. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
SDJC L2020K Wendeplatten - Tungaloy
Take advantage of ISO‑standard compatibility and cemented carbide durability combined with a compact, square form for consistent turning performance; the 15° relief and robust clamping geometry support stable cuts and repeatable results. Order the insert directly via Metav Werkzeuge or contact our consultants for holder compatibility and application advice. SDJCL2020K SDJC L2020K — Tungaloy ISO indexable turning insert (square L2, 15° relief) The SDJCL2020K is an ISO‑compliant, square indexable turning insert designed for general turning operations, offering a 15° relief for secure engagement in both external and internal turning ISO‑standard square insert L2 Cemented carbide for wear resistance 15° relief angle for secure cutting Cylindrical hole with double countersink Stable, ISO‑compliant performance for turning operations The ISO‑standard geometry ensures predictable fits with matching holders: compatibility depends on form, relief angle, tolerance class, fastening, size and thickness. Made from cemented carbide, this insert delivers a combination of toughness and wear resistance that supports steady metal removal rates. The square (L2) shape and 90° included angle make the component suitable for a wide range of routine facing and turning tasks, while the 15° relief angle reduces rubbing and helps maintain cutting-edge stability during interrupted cuts. Clamping design and mechanical benefits that cut setup time A precise clamping interface speeds tool changes and reduces vibration. The insert’s cylindrical hole with double countersink (70°–90°) provides secure location and consistent seating in matched holders and clamping kits, improving repeatability across indexings. With a plate thickness of 2.38 mm, rigidity is increased compared with thinner grades, which helps sustain surface finish quality at higher feeds. The insert is supplied without a chipbreaker, allowing selection of a chip control geometry and grade that best matches the workpiece material and machining strategy. Practical selection guidance and system integration For effective use, pair the insert with an appropriate external holder or boring bar sized for the L2020K designation and the square L2 format; include the correct shim and clamp set plus replacement fixing screws as part of the system. Choose a grade and chipformer according to workpiece properties and stability: the combination of cemented carbide and the 15° clearance is a strong starting point for medium‑duty turning. The model series is intended for general turning applications and integrates into standard ISO tool systems, making it straightforward to plan tool lists and spare inventories for production or jobbing environments. For application advice, holder compatibility checks or immediate supply options for the Tungaloy SDJCL2020K, contact Metav Werkzeuge at info@metav-werkzeuge.com or +49 2822 7131930 to discuss requirements and delivery Technical data Article number: 6806200 Manufacturer SKU: TUN6806200 SKU: 6806200-Tungaloy Label: SDJCL2020K Tungaloy-Wendeplatte Core data Thickness: 2.38 mm Relief angle: 15° Included angle: 90° Size: L2 Design & features Shape: square (L2) Hole: with hole Hole style: cylindrical hole + double countersink (70°–90°) Material: cemented carbide Model series: ISO turning inserts Application: Turning Chipbreaker: none FAQ What holder features must be matched for correct fit? The SDJCL2020K requires a holder matching form, relief angle, tolerance class, fastening, size and thickness; ensure the toolholder accepts a square L2 insert and clamps into the cylindrical hole configuration. Can this insert be used for both external and internal turning? Yes, the insert is designed for external and internal turning operations; selection of holder and approach angle should reflect the specific turning task. Why is there no chipbreaker fitted to the insert? The insert is supplied without a chipbreaker so that a chip control geometry suitable for the workpiece and cutting parameters can be chosen to optimise chip flow and surface finish. Which material is the insert made from and what does that mean for wear? The SDJCL2020K is produced from cemented carbide, offering a durable cutting edge and good resistance to abrasion for general turning tasks. How does the hole and countersink design benefit clamping? The cylindrical hole with double countersink (70°–90°) ensures reliable seating and repeatable clamping force in compatible holders, which improves indexability and reduces the need for repeated adjustments Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDJC R2020K Wendeplatten - Tungaloy
Combining ISO interchangeability with a wear-resistant cemented carbide grade and a precise 15° relief angle, this insert delivers consistent turning performance and secure clamping in standard tool systems. Order the insert directly via Metav Werkzeuge or consult the specialists for holder compatibility and optimal grade selection. SDJC SDJCR2020K R2020K turning insert – Tungaloy The SDJCR2020K Tungaloy turning insert is an ISO-standard, square cemented carbide insert engineered for external and internal turning applications, compatible with holders defined by form, clearance angle, tolerance class, fixing and plate dimensions. ISO-standard square carbide insert SDJCR2020K 15° relief angle for precise cutting Cylindrical hole with double countersink 70°–90° Consistent interchangeability reduces set-up time and error The ISO conformity of the series ensures reliable interchangeability between inserts and holders, which reduces downtime and simplifies inventory. The square geometry and clearly defined fixing dimensions allow fast indexing and repeatable seating in the clamping system; the 90° included angle contributes to predictable cutting engagement. Thanks to the 15° relief angle, flank contact is reduced, promoting stable cutting conditions and predictable tool life. Cemented carbide construction for stable cutting performance Manufactured from cemented carbide, the insert provides a stable cutting edge and wear resistance appropriate for a broad range of turning tasks. The model series advises selecting an appropriate chipbreaker and grade to match workpiece material and machining stability; this guidance supports both efficient material removal and improved surface finish. The absence of an integrated chipbreaker means the chip control strategy can be tailored through grade and holder selection for specific applications. Design details that improve clamping and repeatability Attention to mounting features simplifies assembly and maintenance: the plate has a 2.38 mm thickness, square geometry, and a corner radius R2 for defined edge strength. The cylindrical hole and the double countersink (70°–90°) permit secure screw engagement and reliable seating, minimising micro-movements under cutting forces. These design choices contribute directly to dimensional repeatability and reduce the frequency of re-setting operations on production lines. System approach for productive machining and quick replacement The insert is conceived as part of a complete system: an ISO turning insert combined with a matching external holder or boring bar, shim/clamp set and spare screws ensures stable clamping and straightforward replacement routines. This system mindset supports higher uptime and consistent results in continuous production. For applications that require precise process tuning, consulting the technical documentation or Metav Werkzeuge’s consultants assists in selecting the optimal grade and mounting configuration for productive machining. Contact Metav Werkzeuge to specify the SDJCR2020K carbide turning insert and confirm holder compatibility — email info@metav-werkzeuge.com or call +49 2822 7131930 for tailored advice and fast supply Technical data Article number: 6806205 Manufacturer SKU: TUN6806205 Metav SKU: 6806205-Tungaloy Model series: ISO-Drehwendeschneidplatten Manufacturer: Tungaloy Facts Relief angle: 15° Included angle: 90° Thickness: 2.38 mm Corner radius: R2 Special features Material: cemented carbide Plate shape: square Hole: with hole Hole style: cylindrical hole + double countersink (70°–90°) Chipbreaker: none Typical applications: external and internal turning System components: matching holder, shim/clamp set, spare screws FAQ What types of turning operations suit this insert? The SDJCR2020K insert is intended for external and internal turning; it performs well in standard turning cycles when combined with a suitable holder and grade selection. How does the cylindrical hole with double countersink benefit machining? The cylindrical hole with a double countersink (70°–90°) provides secure screw seating and consistent clamping force, enhancing repeatability when the SDJCR2020K insert is mounted. Is a chipbreaker integrated in this insert? This insert is supplied without a chipbreaker; chip control is achieved by selecting the appropriate grade, holder geometry and machining parameters for the specific application. Which material is the insert manufactured from? The SDJCR2020K is made from cemented carbide, offering a robust cutting edge and wear resistance suitable for a wide range of turning tasks. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDKR 1203AE NS740 Wendeplatten - Tungaloy
The combination of a cermet cutting grade for superior surface finish and a square 12 mm form for secure seating delivers consistent results in finishing operations. Choose this insert for tasks that prioritise dimensional accuracy, stable wear behaviour and easy integration into matching milling systems; order directly via Metav Werkzeuge or consult the specialists if required. SDKR 1203AE NS740 indexable milling insert for precision finishing — Tungaloy SDKR 1203AE NS740 is a square indexable insert designed for finishing and light machining of steel within Tungaloy milling systems Cermet grade NS740 for finishing Square 12 mm plate for precise seating 3.18 mm thickness for stable clamping One-sided chipbreaker for controlled chips Achieve consistent finishing and tight tolerances with a cermet grade built for surface quality The SDKR1203AE NS740 insert is engineered around the NS740 cermet grade to prioritise surface finish and dimensional accuracy in finishing passes. Cermet combines ceramic and metallic constituents to maintain a sharp cutting edge and reduce built-up edge, which helps to produce a smooth component face with minimal post-process work. This makes the insert particularly suitable where a fine finish and repeatable part geometry are required rather than heavy material removal. Reliable system compatibility and secure seating for trouble-free integration Designed for use in compatible Tungaloy milling bodies, the insert requires correct seat geometry and clamping hardware to perform as intended. The square 12 mm format and 3.18 mm thickness provide a stable contact area in the pocket, while the lack of a central hole means the insert is retained by the clamping screw and backing plate specified by the system. Matching the cutter body, insert geometry and clamping parts ensures repeatable positioning and reduces setup variation during production. Controlled chip formation and predictable wear for higher process reliability The one-sided chipbreaker and the cermet substrate work together to produce manageable chips and an even wear pattern during finishing tasks. Even in short, high-precision cycles, this combination contributes to a constant cutting edge condition, reducing the frequency of unexpected tool changes and supporting a steady production flow. For operations where process stability and low variation in surface quality are priorities, the insert’s design improves reproducibility across batches. Practical notes on edge geometry and typical applications The insert features a sharp corner with a zero corner radius and a 90° included angle, combined with a 15° clearance behind the cutting edge; this geometry favours crisp shoulder definition and accurate contour transitions. Given the design and the NS740 grade, the component is optimised for finishing and light machining of steel, focusing on consistent wear and superior surface results rather than heavy roughing duties. Careful selection of cutting parameters in accordance with the toolholder and workpiece material will extend service life and preserve the intended surface quality. Order genuine Tungaloy NS740 finishing inserts from Metav Werkzeuge — for technical advice or to confirm system compatibility contact our consultants at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 6821495 Manufacturer SKU: TUN6821495 SKU: 6821495-Tungaloy Model series: Fräswendeschneidplatten Designation: SDKR1203AE NS740 Dimensions & key figures Size: 12 mm Thickness: 3.18 mm Included angle: 90° Clearance angle: 15° Corner radius: 0 Materials & features Material: carbide (Hartmetall) Grade: NS740 (cermet) Chipbreaker: one-sided Shape: square Hole: without hole Application: milling (Fräsen) FAQ What applications is this insert suited for? The SDKR1203AE NS740 Tungaloy indexable insert is intended for finishing and light machining of steel, where surface quality and dimensional accuracy are the main objectives. Can this insert be used in non-Tungaloy cutter bodies? The insert requires a matching seat geometry and clamping system; SDKR-style inserts are optimised for Tungaloy milling systems, so verify pocket geometry and clamping compatibility before use. What does the NS740 designation mean? NS740 denotes a cermet grade tailored to finishing operations, offering good edge sharpness, consistent wear and improved surface results in steel applications. How is the insert clamped without a hole? Retention is achieved via the specified clamping screw and backing plate in the milling system; the square form and 3.18 mm thickness ensure stable seating under correct clamping conditions. Is this insert suitable for heavy roughing? No. The SDKR1203AE in NS740 is optimised for finishing to light machining; for heavy material removal, a different grade and insert geometry should be selected. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDMR 1203AE NS740 Wendeplatten - Tungaloy
Take advantage of the combination of precise surface finish, consistent tool life and straightforward system compatibility for reliable production results; order the matching insert directly via Metav Werkzeuge or consult our specialists for application-specific advice. SDMR 1203AE NS740 Milling Indexable Insert — Tungaloy The SDMR 1203AE NS740 is a square indexable insert for finishing and light milling of steel within Tungaloy milling systems. Square 12 mm insert for stable positioning Cermet grade NS740 for superior surface finish 15° clearance angle for reduced rubbing Single-sided chipbreaker for controlled chip flow Delivering consistent surface quality with cermet precision Aimed at finishing operations, this insert leverages the NS740 cermet grade to provide excellent surface finish and dimensional accuracy during light milling of steel. Cermet combines ceramic hardness and metal toughness to reduce built-up edge and promote uniform wear, which in turn lowers rework rates and improves process repeatability. The result is a predictable cutting performance that supports tighter tolerances and less downstream machining. Secure seating and geometry for repeatable results Designed for use in matched Tungaloy milling bodies, the insert requires correct plate seat, geometry and clamping hardware to perform as intended. The square 12 mm form with an included angle of 90° and 15° clearance minimises flank contact and ensures clean entry into the workpiece. With a thickness of 3.18 mm and a corner radius of 0, the insert provides a precise engagement geometry; the absence of a hole necessitates compatible clamping solutions on the toolholder for secure fixation and consistent cutting forces. Application range and machining advantages Suitable for face, shoulder, slot, high-feed and contour milling depending on the tool family, the insert is optimised for finishing to light removal rates on steel where surface quality and measure stability are priorities. The single-sided chipbreaker directs chips reliably, supporting process stability and easier chip evacuation in production environments. Shops focused on precision components and high-quality surfaces will benefit from reduced polishing or secondary finishing and more consistent part-to-part results. Contact Metav Werkzeuge today for tailored cutter assemblies, application notes or sample evaluation of Tungaloy NS740 inserts and ensure optimal integration into the production line. Technical Data Article number: 6821496 Manufacturer SKU: TUN6821496 Model series: Fräswendeschneidplatten Product designation: SDMR1203AE NS740 Material: Hartmetall Type: Indexable milling insert Facts Size: 12 mm Thickness: 3.18 mm Clearance angle: 15° Included angle: 90° Corner radius: 0 Special features Grade: NS740 (cermet) Chipbreaker: one-sided Plate form: square Hole: without hole Application: finishing to light machining of steel System compatibility: for Tungaloy milling systems FAQ What materials is this insert suitable for? The SDMR 1203AE NS740 insert is specified for finishing and light machining of steel, with the NS740 cermet grade prioritising surface quality and dimensional stability. How is the insert clamped in the milling body? The square insert requires a matching plate seat and clamping screw in the Tungaloy milling body; the SDMR1203AE is supplied without a hole and must be used with a compatible clamp arrangement. What does the 15° clearance angle mean in practice? A 15° clearance reduces flank rubbing during engagement, improving surface finish and lowering heat at the cutting edge for more even wear on the NS740 cermet grade. Is this insert suitable for high-feed milling? Application depends on the assigned tool family; while the SDMR 1203AE can be used in various milling types, it is optimised for finishing to light machining rather than heavy high-feed removal. How can the SKU help when ordering replacement inserts? Referencing the SKU 6821496-Tungaloy or article number 6821496 ensures the correct SDMR 1203AE NS740 insert and avoids mismatches with geometry or grade. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDMT 050204 AH140 Wendeplatten - Tungaloy
Take advantage of the combination of PVD-coated AH140 carbide for improved wear resistance and the DoFeed high-feed geometry for large material removal at low axial depth; order the insert directly via Metav Werkzeuge or consult our specialists for application support. SDMT 050204 AH140 Tungaloy milling insert — DoFeed high-feed geometry The SDMT 050204 AH140 is a square indexable insert designed for high-feed milling, pocketing and face workpieces where stable cutting edges and process security are required. PVD-coated AH140 for wear resistance DoFeed high-feed family for large removal rates Square 05 form with 90° cutting geometry Cylindrical hole with 40°–60° countersink Higher productivity with DoFeed high-feed design The DoFeed-series geometry is engineered for high-feed milling, delivering large time-chip volumes with small axial depths to boost throughput while reducing cycle time variability. The PVD-coated AH140 carbide offers enhanced wear resistance and edge stability, which translates into more consistent tool life and fewer insert changes. For machining operations that demand repeatable performance, this geometry reduces downtime and supports predictable process planning. Stable clamping and consistent surface quality A square 05 plate with a 0.4 mm corner radius and a true 90° cutting geometry provides secure seating and predictable engagement in the cutter body, contributing to stable chip formation and reliable dimensional results. The one-sided chipbreaker promotes controlled chips during pocket and face milling, while the cylindrical hole with a one-sided countersink (40°–60°) ensures secure fastening and repeatable indexability. These characteristics support improved surface finish and reduced rework in serial production. Practical application guidance and compatibility Intended for milling tasks such as pocketing and face milling, the insert is supplied as part of a system comprising the cutter body, matching inserts and fastening screws; compatibility with standard high-feed holders simplifies integration. The plate thickness of 2.38 mm and the PVD coating make the insert suitable for demanding production environments where process security is a priority. If there is uncertainty about suitability for a specific material or operation, Metav Werkzeuge provides technical advice and supplementary data to aid selection. For high-feed milling requirements with proven edge stability, contact Metav Werkzeuge for procurement and tailored advice on the Tungaloy AH140 SDMT 050204 insert — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 5610264 Manufacturer SKU: TUN5610264 SKU: 5610264-Tungaloy Designation: SDMT050204 AH140 Core specifications ISO designation: 050204 Plate size: 05 Plate thickness: 2.38 mm Corner radius: 0.4 mm Relief angle: 15° Cutting geometry: 90° Features & materials Material: carbide (PVD-coated) Grade: AH140 Chipbreaker: one-sided Hole: cylindrical with one-sided countersink 40°–60° Plate form: square Series: DoFeed (high-feed milling) Application: milling, pocketing, face milling FAQ Which applications suit this insert best? The SDMT 050204 AH140 insert is optimised for high-feed milling tasks such as pocketing and face milling within the DoFeed series. What does the AH140 grade provide during operation? AH140 is a PVD-coated carbide grade offering wear resistance and resistance to edge chipping, which supports consistent performance in milling operations. How is the insert secured in the cutter body? The insert uses a cylindrical hole with a one-sided countersink (40°–60°) for secure clamping and repeatable indexing in compatible high-feed holders. Will the 0.4 mm corner radius affect edge strength and finish? A 0.4 mm corner radius balances edge strength and surface finish, reducing the risk of corner chipping while maintaining acceptable surface quality for most milling tasks. Is this insert compatible with standard DoFeed cutter bodies? Yes, the insert is part of the DoFeed system and is intended for use with matching cutter bodies and fastening screws supplied for high-feed applications. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.
SDMT 050204 AH725 Wendeplatten - Tungaloy
Take advantage of the DoFeed geometry and the fracture-resistant AH725 grade for reliable high-feed milling and consistent chip control; combine high metal removal rates with secure clamping and process stability — order via Metav Werkzeuge or consult our specialists for application support. SDMT 050204 AH725 SDMT insert for milling by Tungaloy The SDMT050204 AH725 is a PVD-coated, square indexable insert developed for high-feed milling, particularly suited to pocketing and face machining where large time‑chip volumes are required at small axial depths. DoFeed series for high-feed milling PVD-coated carbide grade AH725 Suitable for steel and rostfreier Stahl Square 05 insert with 0.4 mm radius Faster metal removal with stable DoFeed geometry The DoFeed family provides a geometry optimised for elevated feed per tooth while keeping axial engagement shallow, enabling significantly higher metal removal rates without compromising tool life. With a PVD-coated carbide grade, the insert offers steady wear behaviour under interrupted cuts typical for pocketing and face milling. This translates into reduced cycle times and improved throughput for production and job‑shop environments, while the engineered geometry aids in maintaining part tolerances during heavy‑duty feeds. Process security through fracture‑resistant grade and effective chip control A key benefit of the AH725 grade is its fracture-resistant formulation, designed for variable materials and mixed workpiece batches. Paired with the single-sided chipbreaker, the insert delivers predictable chip formation and evacuation, lowering the risk of edge chipping and unplanned tool changes. These attributes increase machining reliability and support consistent surface quality when working with different steels and rostfreier Stahl, especially where process stability is a priority. Geometry that supports versatile pocketing and face machining The square 05 format with a 0.4 mm radius and a 15° relief angle offers a balance between strength and edge sharpness, providing stable corner support for both finishing and semi‑roughing passes. The insert’s cylindrical hole with a single‑side countersink (40°–60°) ensures secure clamping and consistent seating in compatible milling bodies. For applications requiring repeatable performance across batches, this geometry helps maintain cutting conditions and reproducible part outcomes. System compatibility and application scope Supplied as part of a system comprising a milling body, matching indexable inserts and fixing screws, the solution integrates easily into existing high‑feed setups. The PVD‑coated AH725 grade is recommended where mixed material handling and high process security are required, while the insert’s dimensions and mounting style suit modern high‑feed cutters. Shops focused on productivity, tool life and repeatable results will benefit from the combination of geometry and grade. Contact Metav Werkzeuge for tailored machining advice and to request the Tungaloy SDMT050204 AH725 insert with DoFeed geometry; eMail info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: 5610207 SKU: 5610207-Tungaloy Manufacturer SKU: TUN5610207 Brand: Tungaloy Model series: DoFeed Material: Hartmetall Application: Fräsen Core specifications Angle: 90° Relief angle: 15° Corner radius: 0.4 mm Thickness: 2.38 mm Size: 05 Hole: with hole Countersink: 40°–60° Special features PVD-coated grade AH725 Single-sided chipbreaker Cylindrical hole with one-sided countersink Square insert shape High-feed DoFeed family Suitable for steel and rostfreier Stahl Intended for pocketing and face milling FAQ What materials is this insert suitable for? The SDMT050204 AH725 insert is designed for machining steel and rostfreier Stahl, offering a universal, fracture‑resistant grade suitable where materials may vary. Is the insert compatible with high‑feed milling cutters? Yes, the DoFeed geometry and the SDMT form factor are specifically intended for high‑feed milling applications, including pocketing and planing operations. How does the AH725 grade affect tool life? AH725’s PVD‑coated carbide composition provides stable wear characteristics and fracture resistance, improving tool life under demanding or variable cutting conditions. What clamping features does the insert use? The insert has a cylindrical hole with a one‑sided countersink (40°–60°) to ensure secure seating in compatible milling bodies and consistent repeatability. Can this insert be used for finishing passes? With a 0.4 mm corner radius and a square 05 geometry, the insert can be employed for semi‑finishing and controlled finishing passes where the specified geometry meets the component requirements. Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.
SDMT 1204AF AH120 Wendeplatten - Tungaloy
SDMT1204AF AH120 Fräswendeschneidplatte für Fräsen von Tungaloy Die SDMT1204AF AH120 ist eine PVD-beschichtete Hartmetall-Wendeschneidplatte, entwickelt für prozesssichere Fräsanwendungen und präzise Schneidkanten. SDMT1204AF AH120 PVD-beschichtetes Hartmetall Prozesssichere scharfe Schneidkante Quadratische Platte mit zylindrischem Loch Plattendicke 4,76 mm für stabile Auflage Einseitiger Spanbrecher für definierte Späne Prozesssicherheit und Produktivität erhöhen Die Konstruktion der SDMT1204AF AH120 legt den Fokus auf Prozesssicherheit und reproduzierbare Ergebnisse. Durch die Kombination aus scharfer Schneidkante und verschleißfester Sorte wird die Standzeit der Wendeschneidplatte erhöht, wodurch Stillstandszeiten reduziert werden. Anwender profitieren von konstanter Schnittqualität bei Plan-, Schulter- und Konturfräsen, was die Durchlaufzeiten in der Fertigung senkt und die Gesamtkosten pro bearbeitetes Teil verringert. Diese wirtschaftliche Wirkung macht die Platte besonders geeignet für Serien- und Offline-Produktion. Beschichtung und Material für lange Standzeit Die AH120 Sorte ist ein PVD-beschichtetes Hartmetall mit hoher Beständigkeit gegen Ausbruch und Abrieb. Die PVD-Beschichtung (Physical Vapor Deposition) sorgt für eine harte, schützende Oberfläche, die thermische Belastungen und Abrasionsschäden reduziert. Dadurch bleibt die Schneidkante länger scharf und liefert gleichbleibende Oberflächengüten. Für Anwender bedeutet das weniger Werkzeugwechsel, geringere Werkzeugkosten und eine zuverlässige Bearbeitung empfindlicher Werkstoffe mit scharfer Kante. Kompatibilität, Montage und typische Einsatzfelder Als Teil der Fräswendeschneidplatten-Modellserie setzt die Platte einen passenden Plattensitz, die korrekte Geometrie und einen entsprechend dimensionierten Fräskörper voraus. Der Systemaufbau umfasst Fräskörper, Wendeschneidplatte, Klemmschraube und gegebenenfalls Unterlage. Typische Anwendungen sind Planfräsen, Schulterfräsen, Nutfräsen, Hochvorschubfräsen und Konturfräsen, abhängig von der Werkzeugfamilie. Die quadratische Form mit zylindrischem Loch und einseitiger Senkung gewährleistet sichere Montage und axiale Wiederholgenauigkeit. Zielgruppe und wirtschaftlicher Nutzen Die Platte richtet sich an Zerspanungsbetriebe und Fertigungsabteilungen, die Wert auf konstante Qualität und niedrige Betriebskosten legen. Insbesondere Anwender mit Serienfertigung profitieren von der stabilen Spanbildung und der optimierten Spanabfuhr durch den einseitigen Spanbrecher. Durch die robuste Auslegung eignet sich die Platte für wechselnde Einsatzstoffe, wenn scharfe Schneidkanten und Prozesssicherheit gefragt sind. Die Kombination aus Materialqualität und Geometrie reduziert Ausschuss und erhöht die Gesamteffizienz. Für produktive Fräsprozesse empfehlen wir die SDMT1204AF AH120 von Tungaloy; technische Beratung und Bestellung bei Metav Werkzeuge per eMail info@metav-werkzeuge.com oder Telefon +49 2822 7131930 Technische Daten Artikelnummer: 6806255 Marke: Tungaloy Serie: Fräswendeschneidplatten Hersteller SKU: TUN6806255 Fakten Plattendicke: 4,76 mm Plattengröße: 12 mm Winkel: 90° Frei winkel: 15° Eckenradius: 0 mm Senkungswinkel: 40°–60° Besonderheiten Material: Hartmetall Beschichtung: PVD-Beschichtung (Physical Vapor Deposition) Sorte: AH120 Schneidstofftyp: PVD-beschichtetes Hartmetall Plattenform: quadratisch Loch: mit Loch Lochstil: zylindrisches Loch + einseitige Senkung (40°–60°) Spanbrecher: einseitig Einsatz: Fräsen Wendeplattenbezeichnung: SDMT1204AF FAQ Welche Fräsaufgaben sind mit der SDMT1204AF AH120 am besten zu bearbeiten? Die SDMT1204AF AH120 von Tungaloy eignet sich besonders für Planfräsen, Schulterfräsen, Nutfräsen, Hochvorschubfräsen und Konturfräsen, abhängig vom eingesetzten Fräskörper und der Werkzeugfamilie. Welche Vorteile bietet die AH120-Sorte bei Serienfertigung? Die AH120-Sorte liefert verschleiß- und ausbruchfeste Schneidkanten, was die Standzeit erhöht und die Anzahl der Werkzeugwechsel reduziert, wodurch die Fertigungskosten und Stillstandszeiten sinken. Wie beeinflusst die PVD-Beschichtung die Bearbeitung? Die PVD-Beschichtung der SDMT1204AF AH120 erhöht die Verschleißfestigkeit und Wärmeresistenz, was zu konstanter Schnittqualität und verbesserten Oberflächengüten führt. Ist die Platte mit allen Tungaloy-Frässystemen kompatibel? Die Wendeschneidplatte ist für Tungaloy-Frässysteme vorgesehen; Plattensitz, Geometrie und Fräskörper müssen technisch übereinstimmen, um sichere Montage und optimale Leistung zu gewährleisten. Welche Rolle spielt der einseitige Spanbrecher? Der einseitige Spanbrecher sorgt für definierte Spanformung und zuverlässige Spanabfuhr, was die Stabilität des Zerspanungsprozesses und die Oberflächenqualität verbessert. Hersteller: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenzeichen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
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