Durable indexable inserts for efficient metalcutting
Indexable inserts are hardened cutting elements designed to deliver consistent material removal in metalworking, providing cost-effective tool life management and repeatable results for turning, milling and drilling operations. Suited for machining steel, stainless and heat-resistant alloys, these inserts offer rapid edge renewal and reduced downtime through simple indexing, while versions optimised for internal coolant significantly improve chip control and thermal management in demanding applications. By choosing the right insert grade and geometry you gain improved tool life, predictable wear behaviour and better surface finish thanks to enhanced chip control, with key benefits including wear-resistant carbide, internal coolant compatibility and reliable chip breaking.
CCGW060204TM-2 WBH30 Wendeplatten - Walter Tools
Take advantage of the combination of CBN performance, a stable cutting geometry and proven suitability for hardened steels to secure consistent hard-machining results; order via Metav Werkzeuge or request application advice from our consultants. CCGW060204TM-2 WBH30 – Rhombic 80° CBN turning/boring insert for hard turning by Walter Tools The CCGW060204TM-2 WBH30 is a rhombic 80° CBN indexable insert designed for demanding hard-turning applications and the machining of hardened steels. CBN grade WBH30 for hard turning Rhombic 80° geometry, 0.4 mm corner radius 7° clearance angle for stable cutting Suitable for hardened steels and pre-hardened parts Increased process stability for hard machining The CCGW060204TM-2 WBH30 insert combines the CBN cutting material with a geometry optimised for stability, delivering a stable cutting edge and reduced flank wear during high-stress operations. This results in fewer interruptions, longer index life and more predictable tool-change intervals, which in turn supports a more efficient production rhythm. The rhombic 80° form contributes to secure seating in standard holders while the chipbreaker 2 geometry helps control chip flow under heavy cutting loads. For operations where repeatability and minimal rework are critical, the combination of grade and geometry increases overall process security. Consistent surface quality and dimensional control A precise 0.4 mm corner radius together with the 7° clearance creates a consistent contact zone that reduces vibration and prevents premature edge chipping. This leads to improved surface finish and tighter dimensional tolerance over extended runs. The insert’s design supports finishing passes as well as roughing steps in a hard-turning sequence, reducing the need for separate tools. When machining hardened steels, the predictable edge behaviour of this insert helps maintain part quality across batches, making it suitable for components that require repeatable geometric and surface specifications. Long tool life in abrasive and hard materials The WBH30 grade is a CBN-based solution engineered for wear resistance in high-hardness environments. Its composition and microstructure are selected to withstand elevated temperatures and abrasive contact typical of hardened and pre-hardened steels, delivering high wear resistance and reliable performance. By using a CBN grade tailored to hard machining, the insert reduces the frequency of tool changes and contributes to lower overall machining costs per component, particularly in production scenarios with substantial volumes or tight cycle time requirements. Practical benefits for workshop integration The insert’s standard form and size ensure compatibility with a wide range of indexable tool holders, supporting straightforward tool management and inventory control. Markings such as the rhombic rhombic 80° geometry and the tolerance class G help with quick identification and placement in automated tool changers or manual setups. Operators benefit from the predictable cutting characteristics when setting up turning cycles for hard materials, and production planners benefit from the increased uptime and fewer emergency replacements. For those seeking to standardise hard-turning tooling across machines, this insert offers a robust and application-focused option. For reliable hard-turning performance with Walter Tools’ WBH30 grade, contact Metav Werkzeuge to discuss application suitability and to arrange sample testing or expert advice Technical Data Article number: CCGW060204TM-2-WBH30-WALTER Designation: CCGW060204TM-2 WBH30 Series: Walter CBN / Hartstoff Grade: WBH30 Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Facts Clearance angle: 7° Corner radius: 0.4 mm Insert shape: Rhombus 80° Insert size: 06 Plate thickness: 02 Chipbreaker: 2 Tolerance class: G Special features CBN cutting material for hard machining Optimised for hardened steels (H) Suitable for pre-hardened steel applications Designed for hard turning and abrasive conditions Stable chip control with chipbreaker 2 FAQ What materials is this insert intended for? The CCGW060204TM-2 WBH30 is intended primarily for hardened steels and pre-hardened applications; the WBH30 CBN grade is optimised for hard and abrasive workpieces. How does the 0.4 mm corner radius affect machining? A 0.4 mm corner radius provides a balance between strength and surface finish, reducing the risk of edge breakage while enabling acceptable finishes in hard-turning operations with the Walter Tools insert. Can this insert be used for finishing passes? Yes, the combination of the CBN grade and the rhombic geometry supports finishing operations on hardened components while maintaining dimensional stability and surface quality. What does tolerance class G mean for this insert? The tolerance class G indicates the manufacturing precision of the insert, ensuring consistent seating and repeatable positioning in compatible tool holders during index changes. Is the insert compatible with standard holders for rhombic 80° inserts? The insert’s rhombic 80° form and common size coding (06) make it compatible with standard holders designed for this geometry; check holder specifications for thickness and clamping style. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the named brands. The offered item is an original, factory-new product from the manufacturer Walter Tools.
CCGW060204TS-2 WBK20 Wendeplatten - Walter Tools
The combination of a CBN cutting grade, precise rhombic geometry and a defined 0.4 mm corner radius ensures consistent performance in hardened turning and drilling operations; order application‑matched inserts or consult Metav Werkzeuge for matrix advice. CCGW060204TS-2 WBK20 — Indexable CBN Insert for Turning and Boring by Walter Tools (Rhombic 80°, 7° clearance) A CCGW060204TS-2 WBK20 indexable turning/boring insert designed for high‑wear applications, offering CBN cutting grade and a rhombic 80° shape for robust engagement in hardened materials CBN grade for hardened materials Rhombic 80° insert geometry 7° clearance angle for secure cutting 0.4 mm corner radius for repeatability High‑wear resistance for hardened machining with measurable benefits The CBN cutting grade WBK20 provides superior wear resistance for applications that involve hardened steels and other highly abrasive materials. The CBN substrate is engineered to maintain a stable cutting edge under thermal and mechanical stress, which translates into longer tool life and fewer insert changes during uninterrupted production runs. For process planners, this means improved machine uptime and reduced fixture interventions. The grade is especially relevant where conventional carbide grades reach their wear limits; suitability for specific materials such as certain cast irons or superalloys should be verified against the manufacturer’s product matrix. Geometry and edge definition that promote surface quality and repeatability The Rhombic 80° shape combined with a 7° clearance angle and a 0.4 mm corner radius delivers a balance between accessibility in internal boring and a controlled cutting edge for external turning. The geometry ensures stable chip flow and repeatable engagement, which helps achieve consistent surface finishes and tight tolerances across batches. The insert’s two‑chipbreaker set‑up supports predictable chip formation in interrupted and continuous cuts. For production engineers, the result is a reliable insert that supports process standardisation and reduces scrap rates. Process security and integration into shopfloor workflows Designed for indexable tool systems, this insert integrates into established toolholders and clamping systems used in turning and boring centres. The CCGW060204TS‑2 WBK20 is offered in a catalogue‑dependent substrate and is supplied to match the Walter Tools series specification; final selection should consider machine rigidity, feed strategy and workpiece hardness. Where high surface integrity and repeatable dimensional results are required, the insert’s CBN composition and geometric parameters provide tangible process security. For unfamiliar materials or borderline applications, consultation with technical sales or the product matrix is recommended before series introduction. Contact Metav Werkzeuge for application‑specific selection of the Walter Tools CCGW060204TS-2 WBK20 inserts and request the product matrix or machining recommendations at info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: CCGW060204TS-2-WBK20-WALTER ISO designation: CCGW060204TS-2 WBK20 Manufacturer: Walter Tools Facts Grade: WBK20 (CBN) Geometry: Rhombic 80° Clearance angle: 7° Corner radius: 0.4 mm Insert size: 06 Thickness: 02 Chipbreaker count: 2 Execution: W Tolerance class: G Special features Series: Walter Schneidstoffsorte - Serie offen Material availability: Katalogabhängig Intended for high‑wear, hardened material machining Check product matrix for material suitability Indexable turning / boring application FAQ What materials is this insert intended for? The WBK20 grade is a CBN‑based solution intended primarily for hardened steels and other high‑wear workpieces; the CCGW060204TS‑2 WBK20 insert may also be suitable for specific cast irons or superalloys depending on the selected matrix. Can this insert be used for internal boring and external turning? Yes, the rhombic 80° geometry offers good accessibility for internal operations while maintaining stable engagement for external turning, making the insert versatile within turning and boring tool systems. How does the 0.4 mm corner radius affect results? A 0.4 mm corner radius supports improved edge strength and repeatable cutting forces, which commonly leads to better surface finish and dimensional stability in serial production. Is coolant recommended when using this CBN grade? Coolant strategy depends on the workpiece and machine configuration; CBN grades often perform well with controlled coolant or minimal quantity lubrication to manage temperatures and chip evacuation—refer to machining guidelines for the CCGW060204TS‑2 WBK20 for specifics. Are these original factory‑new Walter Tools inserts? Yes. Protected trademarks and trade names are mentioned for explanatory purposes only. There is no affiliation between our company and the trademark owners. The offered article is an original, factory‑new product from the manufacturer Walter Tools. Marked brand names remain the property of their respective owners Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen
CCGW060208FS-1 WDN10 Wendeplatten - Walter Tools
Take advantage of the combination of wear‑resistant PKD grade, defined Rhombic 80° geometry and consistent cutting performance to extend tool life and improve surface quality in non‑ferrous production. Order the insert directly via Metav Werkzeuge or consult our technical advisers for application matching. CCGW060208FS-1 WDN10 — Turning/Boring Indexable Insert, PKD, Rhombic 80° — Walter Tools The CCGW060208FS-1 WDN10 is a rhombic 80° turning and boring indexable insert with polycrystalline diamond designed for precise machining of non‑ferrous and abrasive, non‑ferrous materials in industrial production settings PKD grade WDN10 for hard non‑ferrous materials Rhombic 80° geometry for stable cutting forces 0.8 mm corner radius for improved surface finish 7° clearance angle reduces rubbing and heat Consistent productivity on abrasive non‑ferrous materials The WDN10 grade is a polycrystalline diamond (PKD) material chosen for its exceptional wear resistance when machining abrasive, non‑ferrous workpieces. In processes where abrasive inclusions or composite fillers shorten conventional tool life, this insert sustains cutting edges longer and reduces frequency of index changes. The result is measurable productivity gains through fewer tool interventions and steadier cycle times, making the insert especially suitable for series production and high‑duty turning or boring tasks. Geometry that promotes accuracy and surface quality The combination of Rhombic 80° geometry, a 0.8 mm corner radius and a 7° clearance angle stabilises cutting forces and supports consistent chip flow. This geometry is advantageous where dimensional accuracy and surface integrity matter: it lowers the likelihood of chatter, improves axial stability during boring, and supports repeatable profile control. For process planners, the insert’s form assists in achieving tighter tolerances with reduced need for secondary finishing. Operational economy and process security Using a PKD grade insert like this one significantly reduces tool consumption on appropriate materials, which translates into lower per‑part tooling costs and fewer unplanned stoppages. The robust edge behaviour and predictable wear characteristics contribute to process security and simplified tool management strategies. Where long‑run production and batch consistency are priorities, the insert supports leaner inventory and more reliable throughput. Application guidance and integration This insert is coded as CCGW060208FS-1 WDN10 and is intended for integration into standard indexable toolholders compatible with the geometry and size designation. The grade is optimised for abrasive, non‑ferrous materials; material suitability should be matched against the specific workpiece and machining conditions. Selection of appropriate cutting data and coolant strategy will further extend service intervals and preserve surface quality. Discuss machining requirements with Metav Werkzeuge to select the optimal PKD setup for the application; contact our advisers at info@metav-werkzeuge.com or by phone on +49 2822 7131930 to arrange a tailored recommendation Technical Data Article number: CCGW060208FS-1-WDN10-WALTER Article designation: CCGW060208FS-1 WDN10 Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.8 mm Insert size: 06 Plate thickness: 02 Chipbreaker: 1 Tolerance class: G Special features Grade: WDN10 (polycrystalline diamond, PKD) Series: Walter Schneidstoffsorte - Serie offen Designation without grade: CCGW060208FS-1 Execution: W Material specification: Katalogabhängig Application focus: non‑ferrous and abrasive, non‑ferrous materials FAQ What materials is this PKD insert intended for? The CCGW060208FS-1 WDN10 insert is designed primarily for non‑ferrous and abrasive, non‑ferrous materials, where the PKD grade offers superior wear resistance compared with carbide alternatives. How does the Rhombic 80° geometry affect machining performance? Rhombic 80° geometry provides stable cutting forces and improved axial support, which enhances dimensional control and surface finish when using the CCGW060208FS-1 WDN10 in turning and boring operations. Can the insert be used for finishing operations? Yes; the 0.8 mm corner radius and PKD edge quality of this insert support fine surface results suitable for many finishing passes, depending on cutting data and workpiece material. What should be considered when selecting cutting data? Cutting speeds and feeds for PKD grades differ from carbide; matching speeds to the workpiece abrasiveness and ensuring appropriate chip evacuation will maximise the service life of the CCGW060208FS-1 WDN10. Is this insert compatible with standard indexable toolholders? The insert follows common indexable insert geometries and size codes; confirm holder compatibility with the CCGW060208FS-1 geometry and thickness before assembly. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW060208TM-2 WBH10C Wendeplatten - Walter Tools
Taking advantage of the WBH10C CBN grade together with a Rhombic 80° geometry and a 0.8 mm corner radius ensures consistent flank stability and long tool life in hard-material turning; order the insert directly via Metav Werkzeuge or request application support from our consultants. CCGW060208TM-2 WBH10C turning indexable insert — CBN grade, 7° relief — Walter Tools A Walter Tools CCGW060208TM-2 WBH10C insert engineered for high-performance hard turning and finishing of hardened steels and pre-hardened components. CBN grade WBH10C for hard turning 7° relief angle for controlled cutting Rhombic 80° form for versatile application 0.8 mm corner radius for robust edges High-performance grade for hard turning productivity The insert uses a CBN-based grade developed for demanding hard-material machining, offering superior wear resistance compared with traditional carbide grades. This makes it particularly suitable for sustained operations on hardened steels, where abrasive wear and high contact stresses are common. By combining a CBN cutting edge with a stable geometry, the insert reduces flank wear and helps maintain consistent part tolerances over longer tool life, supporting efficient, repeatable production cycles. Geometry and edge security that reduce rework The Rhombic 80° shape and a 0.8 mm corner radius provide an optimised compromise between strength and accessibility: the acute approach enables turning close to shoulders and grooves, while the radius reinforces the cutting edge against chipping. The 7° relief angle moderates cutting forces and improves surface generation on hard materials, helping to achieve predictable finishes without aggressive cutting parameters. These design choices lower the frequency of regrinding or insert changes, improving uptime in series production. Practical benefits for shop-floor implementation With a compact insert size and a chipbreaker designed for stable chip control, the component supports controlled material removal rates in finishing and light roughing passes on pre-hardened components. The combination of grade and geometry leads to measurable productivity gains: fewer interruptions for tool changes, more consistent surface results and reduced scrap rates during hard turning tasks. For machinists and production engineers, this translates directly into better throughput and lower cost per component when processing tough alloys and quenched parts. Application advice and technical support Selection of cutting data and holder geometry is critical when working with CBN inserts; optimal feeds and depths of cut depend on the specific hardness and alloy of the workpiece. For detailed parameter recommendations, workholding tips and compatible toolholder suggestions, Metav Werkzeuge provides targeted technical support and can advise on integration into existing turning cells. For complex or critical components, consulting application notes or requesting machining trials under controlled conditions is recommended to exploit the full potential of the grade. Contact Metav Werkzeuge for tailored application advice on the Walter Tools CCGW060208TM-2 WBH10C insert — email info@metav-werkzeuge.com or call +49 2822 7131930 for prompt technical consultation Technical data Article number: CCGW060208TM-2-WBH10C-WALTER Type designation: CCGW060208TM-2 WBH10C Series: Walter CBN / Hartstoff Grade: WBH10C Execution: W Facts Insert size designation: 06 Thickness designation: 02 Corner radius: 0.8 mm Relief (free) angle: 7° Tolerance class: G Chipbreaker: 2 Special features Coating / substrate: coated CBN grade WBH10C Shape: Rhombic 80° Designed for: hardened steels and pre-hardened steels Recommended use: hard turning and finishing applications Manufacturer: Walter Tools FAQ What materials is this insert designed for? The CC G W060208TM-2 WBH10C insert is designed primarily for hardened steels and pre-hardened components, utilising the WBH10C CBN grade for sustained wear resistance. How does the 0.8 mm corner radius affect performance? A 0.8 mm corner radius increases edge strength and resistance to chipping, improving stability during finishes and helping to maintain dimensional repeatability on hard workpieces. Which relief angle is specified and why is it important? A 7° relief angle is specified to balance cutting forces and tool life; it reduces rubbing behind the cutting edge and aids in producing consistent surface quality on hard materials. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen
CCGW060208TM-2 WBH20 Wendeplatten - Walter Tools
Take advantage of the high wear resistance of a CBN grade and the controlled geometry for stable hard turning operations; the combination reduces tool changes and supports consistent surface quality. Order directly via Metav Werkzeuge or request a process consultation for optimisation and matching toolholders. CCGW060208TM-2 WBH20 — CBN turning insert for hard machining (Walter Tools) A CCGW060208TM-2 WBH20 rhombic insert engineered for hard machining and precision turning of hardened steels and similar difficult-to-cut materials. CBN grade WBH20 for hard machining Rhombus 80° form, 0.8 mm corner radius 7° clearance angle for stable cutting Chipbreaker type 2 for controlled chips Maximised tool life for hard, high-wear applications The insert is made in a CBN cutting grade, offering markedly higher wear resistance for machining hardened and heat-treated components than conventional carbide grades. CBN (cubic boron nitride) is a superabrasive that maintains cutting-edge integrity at elevated contact stresses, which directly reduces flank and crater wear. The result is fewer tool changes, longer uninterrupted runs and more predictable shift planning for production environments where component hardness is a limiting factor. Geometry that improves process stability and surface quality The combination of a Rhombus 80° form with a 0.8 mm corner radius and a 7° clearance angle supports controlled engagement and consistent tool life. The modest corner radius balances strength and finishing capability, while the clearance angle prevents rubbing on the flank face during interrupted cuts. The integrated chipbreaker type 2 promotes manageable chip formation, reducing the risk of built-up edge and improving repeatable surface finishes on hard materials. These geometric decisions translate into stable cutting forces and fewer rejected parts. Designed for seamless integration into hard-turning routines As a turning insert produced by Walter Tools, the part is intended for use in applications such as hard turning of hardened steels and pre‑hardened components. The product’s specifications favour industrial settings that prioritise process security and repeatability; the insert supports higher cutting parameters than standard inserts when appropriate, enabling shorter cycle times without sacrificing component integrity. The benefit is a more productive machining cell with consistent results across batches. Reliable option for demanding materials and repeatable results The insert’s CBN composition and robust geometry make it suitable for applications where wear rates are high and tool life directly affects output costs. In practice, this means improved mean time between tool changes and reduced variability in surface quality. The technical specification and material suitability are intended to help planners and operators specify the right grade for hard machining tasks, supporting methodical tool selection and stable production planning. Contact Metav Werkzeuge for a tailored tooling recommendation: discuss Walter Tools CCGW060208TM-2 WBH20 for hard turning and arrange a technical consultation via info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical Data Article number: CCGW060208TM-2-WBH20-WALTER Designation: CCGW060208TM-2 WBH20 Type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Grade: WBH20 Series: Walter CBN / Hartstoff Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.8 mm Shape: Rhombus 80° Size: 06 Thickness: 02 Chipbreaker: 2 Tolerance class: G Special features CBN cutting material for hard machining Suitable for hardened steels and pre-hardened steel Stable chip formation and controlled chips High wear resistance for long tool life Designed for hard turning and finishing operations FAQ What materials is the insert suited for? The insert is specified for machining hardened steels and pre-hardened components; the WBH20 CBN grade is intended for hard machining tasks. How does the corner radius affect performance? A 0.8 mm corner radius provides a balance between edge strength and surface finish, reducing edge chipping while maintaining acceptable finishing capability for hard turning. Which chip control can be expected? The integrated chipbreaker type 2 promotes controlled chip formation, helping to avoid long, tangled chips and improving operational safety and surface consistency. Is this insert appropriate for interrupted cuts? Yes — the geometry, clearance angle and CBN grade give enhanced resistance to the stresses of interrupted cutting in hardened materials. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Walter Tools: Walter AG (brand: Walter Tools) with headquarters in Tübingen is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and trade names remain the property of their respective owners. Brand names and registered trademarks are used only for explanation; there is no affiliation between our company and the named brands. The offered article is an original, factory-new product from the manufacturer.
CCGW060208TM-2 WBH20C WBH20C Wendeplatten - Walter Tools
Take advantage of the combination of a coated CBN grade, a precise Rhombus 80° geometry and a controlled 0.8 mm corner radius to achieve consistent surface quality and extended tool life in hard turning operations; order directly via Metav Werkzeuge or consult the specialists for application support. CCGW060208TM-2 WBH20C indexable insert — CBN grade, Rhombus 80°, 7° clearance — Walter Tools The CCGW060208TM-2 WBH20C is an indexable insert designed for hard machining and finishing operations on hardened steels; it combines a coated CBN cutting grade with a rhombic geometry for stable cutting and reliable surface quality. Coated CBN grade WBH20C Suitable for hardened steels (ISO H) Rhombus 80° geometry for versatile turning 0.8 mm corner radius for fine finishing High-performance cutting for hardened materials The insert is built around a coated CBN cutting material (grade WBH20C), which is specifically engineered for hardened steels and other highly abrasive workpieces. This choice of material delivers superior wear resistance, meaning fewer insert changes and more consistent cycle times in production. In practical terms, the robust cutting grade reduces flank wear and preserves the edge integrity during interrupted cuts or high contact pressures, helping to maintain tolerances and surface finish across longer component runs. Geometry and clearance tuned for reliable turning The Rhombus 80° geometry with a 7° clearance provides a balance between cutting strength and access to the cutting zone, making the insert suitable for both roughing and finishing passes where hardness and rigidity are key. The 0.8 mm corner radius supports improved surface generation on finishing passes while limiting stress concentration at the edge. The insert’s two-chipbreaker configuration further aids chip control during hard turning, reducing the risk of built-up edge and improving process stability in demanding industrial applications. System integration and application scope Belonging to the Walter CBN / hard material series, the insert is designated for hard machining tasks according to ISO group H, and it is suitable for pre-hardened and hardened workpieces where standard carbide solutions reach their limits. The standard designation and size allow straightforward integration into compatible toolholders and cartridges used in CNC turning centres. For procurement and process planning, the stable performance of the cutting grade can contribute to predictable tool-change intervals and consistent part quality in serial production. For tailored recommendations on deploying Walter Tools CCGW060208TM-2 WBH20C inserts in specific hard turning operations, contact Metav Werkzeuge GmbH at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss tooling layouts and application parameters. Technical Data Article number: CCGW060208TM-2-WBH20C-WALTER Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Grade / sort: WBH20C Series: Walter CBN / Hartstoff Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.8 mm Insert shape: Rhombus 80° Size designation: 06 Thickness designation: 02 Chipbreaker count: 2 Tolerance class: G Special features Coated CBN cutting material (WBH20C) Designed for hard machining (ISO H) Suitable for pre-hardened and hardened steel applications Stable edge for high-wear operations FAQ What materials is this insert suitable for? The CCGW060208TM-2 WBH20C is intended primarily for hardened steels (ISO group H) and for applications requiring a coated CBN grade to cope with high wear and heat during hard turning. How does the 0.8 mm corner radius affect surface finish? A 0.8 mm corner radius on the insert helps to produce a finer surface on finishing passes by distributing cutting forces and reducing the likelihood of edge chipping, improving the consistency of the turned component. Can this insert be used for roughing as well as finishing? Yes. The combination of Rhombus 80° geometry and a wear-resistant WBH20C grade allows the insert to perform both roughing and finishing in hard machining, provided cutting parameters are adapted to the operation. What is the function of the chipbreaker designation '2'? The chipbreaker configuration marked as 2 is designed to assist chip control during interrupted or continuous cuts in hard materials, promoting safe chip evacuation and reducing risk of built-up edge. Is the insert compatible with standard CCGW toolholders? The insert follows the common CCGW designation, and the CCGW060208TM-2 WBH20C can be mounted in holders that accept this insert geometry and size; holder selection should match the intended cutting application and machine rigidity. Manufacturer / Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned solely for explanatory purposes; there is no affiliation or partnership implied between our company and the mentioned brands. The offered item is an original, factory-new product from the manufacturer.
CCGW060208TM-2 WBH30 Wendeplatten - Walter Tools
Take advantage of the combination of CBN cutting material WBH30, a rhombic 80° geometry and a compact corner radius for reliable hard-turning performance; order the insert directly via Metav Werkzeuge or consult the technical team for application support. CCGW060208TM-2 WBH30 indexable insert for hard turning — Walter Tools CCGW060208TM-2 WBH30 is an indexable turning/boring insert designed for demanding hard machining tasks, optimised for hardened steels and pre-hardened materials. CBN grade WBH30 for hard machining Rhombic 80° geometry for versatile tool positioning 7° clearance angle for stable cutting action 0.8 mm corner radius for enhanced edge strength Consistent, efficient hard-turning with CBN technology The CBN-based grade WBH30 delivers high wear resistance where conventional carbide grades reach their limits. In applications with hardened steels the insert reduces flank and crater wear, extending effective tool life and lowering tool-change frequency. This translates into fewer interruptions on the shop floor and a measurable improvement in process economy. The combination of a CBN cutting edge and a controlled chipformer supports steady metal removal in high-contact, abrasive operations typical of hard turning. Geometry that stabilises cuts and improves surface quality A rhombic 80° insert shape paired with a 7° clearance angle provides favourable cutting mechanics for both turning and boring set-ups. The geometry promotes predictable chip flow and stable contact conditions, which helps to achieve improved surface finishes with fewer passes. The 0.8 mm corner radius increases edge robustness, reducing microchipping during interrupted cuts and contributing to consistent dimensional results in serial production. Practical application guidance and material suitability This insert is specified for use on hardened steels and is suitable for pre-hardened workpieces, reflecting the material-class designation provided. The indexable design allows multiple cutting edges per insert, supporting economical usage in high-mix or high-volume environments. For integration into existing toolholders, reference the ISO-style designation and match seat geometry; the compact size offers flexibility for both external turning and light boring operations where CBN performance is required. Reliability, productivity and process security Developed under the Walter Tools series for advanced hard-material machining, the grade prioritises stable wear behaviour and predictable tool life. Reduced wear rates and consistent cutting characteristics support higher process security and productivity, particularly in operations that demand repeatable results across batches. Choosing a CBN insert like this one can significantly reduce downtime related to tool wear, while improving overall component quality. Contact Metav Werkzeuge for tailored application advice on the Walter Tools CCGW060208TM-2 WBH30 insert or arrange procurement through Metav Werkzeuge for dependable CBN hard-turning solutions Technical data SKU: CCGW060208TM-2-WBH30-WALTER Designation: CCGW060208TM-2 WBH30 Series: Walter CBN / Hartstoff Type: Indexable turning / boring insert (turning/boring insert) Manufacturer: Walter Tools Facts Insert size: 06 Thickness: 02 Clearance angle: 7° Corner radius: 0.8 mm Insert shape: Rhombus 80° Chipbreaker: 2 Tolerance class: G Special features CBN cutting material, grade WBH30 Suitable for hardened steels (H) Designed for hard turning and abrasive conditions Stable wear behaviour and optimised chip control FAQ What materials is this insert intended for? The CCGW060208TM-2 WBH30 insert is intended primarily for hardened steels and is suitable for pre-hardened workpieces, utilising the CBN grade WBH30 for abrasive, high-hardness applications. How does the rhombic 80° geometry affect mounting options? Rhombic 80° geometry offers flexible orientation possibilities for turning and light boring set-ups; the insert can be indexed to present fresh cutting edges while maintaining stable chip flow and contact conditions. What benefit does the 0.8 mm corner radius provide in production? A 0.8 mm corner radius increases edge strength and resistance to microchipping, improving repeatable dimensional accuracy and extending effective tool life in interrupted or heavy engagement cuts. Is this insert compatible with standard toolholders? Compatibility depends on the toolholder pocket and seat dimensions; match the ISO-style designation and insert size when selecting holders to ensure correct clamping and stable machining. How does the CBN grade compare to carbide for hard turning? CBN grades such as WBH30 generally offer superior wear resistance on hardened materials compared with carbide, resulting in longer tool life and more consistent surface quality for hard turning operations. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany, info@walter-tools.com Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW060208TS-2 WBK20 Wendeplatten - Walter Tools
Take advantage of the combination of high wear resistance, precise geometry and stable chip control for consistent productivity in hardened material turning. The CBN grade WBK20 insert delivers extended edge life and process reliability; order the insert directly via Metav Werkzeuge or request application advice from our consultants. CCGW060208TS-2 WBK20 – Walter Tools turning insert, CBN grade, rhombic 80° geometry CCGW060208TS-2 WBK20 is an indexable turning insert designed for high-wear and hardened material machining, featuring a rhombic 80° shape and a controlled chipbreaker. CBN grade WBK20 for hard materials Rhombic 80° geometry 7° clearance angle ensures stability 0.8 mm corner radius for durable edge Increased process reliability and longer tool life The use of CBN in the WBK20 grade provides a material solution optimised for hardened steels and other high-wear applications. The inherent hardness and thermal stability of cubic boron nitride reduce flank wear and maintain a cutting edge under elevated temperatures, which translates into fewer tool changes and steadier cycle times. For production environments that prioritise uptime, the insert’s composition supports a predictable tool life and consistent component tolerances, improving overall machining economy. Better surface finish and stable cutting under load The rhombic 80° form combined with a 7° clearance angle gives a robust contact geometry that supports stable cutting forces and good seat engagement in appropriate toolholders. The 0.8 mm corner radius increases edge strength for interrupted cuts and hard turning, while the chipbreaker 2 helps to control swarf formation and evacuation. Together these features contribute to improved surface quality and repeatable dimensional results, reducing rework and inspection cycles. Practical application notes and selection guidance This insert is supplied in the open Walter grade series and is primarily intended for applications involving hardened steels; suitability for cast iron or superalloys depends on the specific product matrix and machining parameters, so verification against the application chart is recommended. The tolerance class G and the execution code W indicate production tolerances and seat fit; the insert is delivered in the CCGW format and is compatible with holders designed for the same indexable geometry. For optimal performance, match feed and speed to CBN recommendations and ensure secure clamping to avoid vibration. Contact Metav Werkzeuge for availability, cutting data and application support for the Walter Tools CCGW060208TS-2 WBK20 insert: eMail info@metav-werkzeuge.com · Tel +49 2822 7131930 Technical Data SKU: CCGW060208TS-2-WBK20-WALTER Designation: CCGW060208TS-2 WBK20 Manufacturer: Walter Tools Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Grade: WBK20 Series: Walter Schneidstoffsorte - Serie offen Facts Clearance angle: 7° Corner radius: 0.8 mm Insert size: 06 Thickness code: 02 Shape: Rhombic 80° Chipbreaker: 2 Tolerance class: G Execution: W Special features CBN cutting material Suited primarily for hardened steels and other high-wear tasks; check product matrix for cast iron or superalloys Material specification: Katalogabhängig Open grade series for flexible application selection Format: indexable turning insert (CCGW) FAQ What materials is this insert primarily intended for? The CCGW060208TS-2 WBK20 insert employs a CBN grade and is primarily designed for hardened steels and similarly demanding, wear-prone materials; suitability for cast iron or superalloys should be checked against the product matrix. Is the insert compatible with standard CCGW toolholders? Yes, the geometry indicated by the CCGW designation means the insert is compatible with toolholders manufactured for that insert format, ensuring correct seating and clamping. How does the chipbreaker 2 affect machining performance? The chipbreaker 2 is designed to manage chip form during hard turning operations, promoting safe swarf control and reliable evacuation while helping to protect the cutting edge under heavy or interrupted cuts. Are there coating details available for this grade? The data field for coating is not specified; the WBK20 grade is a CBN type and coating information or substrate specifics are catalogue-dependent, so consult Metav Werkzeuge for exact grade and coating options. What does tolerance class G indicate for this insert? Tolerance class G refers to the manufacturing tolerance band for the insert dimensions and seat fit; it ensures consistent interchangeability and repeatable clamping accuracy within the specified class. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen The Walter AG (brand presentation: Walter Tools) with its headquarters in Tübingen is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik group. Protected trademarks and trade names are the property of their respective owners. Mark names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the listed brands. The offered item is an original, brand-new product from the manufacturer.
CCGW09T302FS-1 WDN10 Wendeplatten - Walter Tools
Take advantage of the combination of high PKD wear resistance and a low-friction 7° clearance for consistent, productive machining of abrasive non-ferrous materials; order the insert directly via Metav Werkzeuge or request advisory support from our consultants. CCGW09T302FS-1 WDN10 — PKD indexable insert, Rhombus 80°, 7° clearance — Walter Tools The CCGW09T302FS-1 WDN10 is a PKD indexable insert designed for productive boring and turning of abrasive, non-ferrous workpieces, providing stable cutting edges and predictable tool life. PKD grade WDN10 for high wear resistance Rhombus 80° geometry for versatile cutting 7° clearance for reduced cutting forces Corner radius 0.2 mm for improved surface finish Maximising productivity with wear‑resistant PKD The combination of polycrystalline diamond (PKD) substrate and the WDN10 grade targets long service life when machining abrasive non-ferrous materials. PKD provides exceptional hardness and abrasion resistance, which translates into fewer tool changes and less unscheduled downtime. The design supports steady metal‑removal rates and more consistent component tolerances; such performance often leads to a favourable total cost of ownership in jobs involving abrasive alloys and non‑ferrous composites. The insert’s tolerance class G contributes to repeatable seating and reliable indexability, aiding stable production runs. Geometry and edge design that improve part quality The rhombus 80° shape and the modest corner radius of 0.2 mm are specified to balance strength and finishing capability. The 7° clearance reduces rubbing on the flank face, cutting heat generation and improving edge life; this helps achieve finer surface integrity without sacrificing tool robustness. The T3 thickness and integrated chipbreaker 1 promote controlled chip formation; this is especially useful in automated setups or when using high feed rates. These geometry choices enable fewer secondary operations and support smoother downstream processes. Application range and operational guidance This insert is intended primarily for abrasive, non‑ferrous materials—such as certain aluminium alloys, copper alloys and composite materials—where PKD’s abrasion resistance is advantageous. The cutting grade is summarised as PKD and is best matched to specific workpiece types via the manufacturer’s product matrix; suitability should be verified against the material and cutting conditions. The insert’s design also supports finishing cuts where tight surface requirements are demanded. For detailed cutting parameters and substrate compatibility, consult the product matrix or seek technical advice before series production. Contact Metav Werkzeuge for expert advice on integrating the Walter Tools PKD insert CCGW09T302FS-1 WDN10 into production and request the detailed product matrix at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data SKU: CCGW09T302FS-1-WDN10-WALTER Article designation: CCGW09T302FS-1 WDN10 Product type: Drilling/boring and turning indexable insert Manufacturer: Walter Tools Series: Walter Schneidstoffsorte - Serie offen Facts Geometry: Rhombus 80° Clearance angle: 7° Corner radius: 0.2 mm Insert size: 09 Plate thickness: T3 Chipbreaker: 1 Tolerance class: G Materials / Special features Cutting material: PKD (polycrystalline diamond) Material: Catalogue-dependent Typical use: Abrasive, non-ferrous workpieces Note: Verify material suitability against the manufacturer’s product matrix FAQ What materials is this insert best suited for? The CCGW09T302FS-1 WDN10 insert uses a PKD grade intended for abrasive non‑ferrous materials; suitability should be checked in the product matrix prior to series use. How does the 7° clearance affect cutting performance? A 7° clearance reduces flank contact and heat build-up, improving edge life and enabling cleaner finishes in many non‑ferrous machining applications. Is the insert suitable for finishing operations? Yes — the combination of corner radius 0.2 mm and the rhombic geometry supports fine surface quality, making it suitable for many finishing passes. What should be checked before selecting this insert for a job? Confirm the workpiece material against the Walter cutting‑grade matrix and verify the recommended cutting parameters for the CCGW09T302FS-1 WDN10 to ensure optimal tool life and part quality. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen The Walter AG (brand presentation: Walter Tools), headquartered in Tübingen, is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and trade names are used for explanatory purposes only. There is no affiliation between our company and the mentioned brands beyond the distribution of original, factory‑new products.
CCGW09T304EM-2 WBS10 WBS10 Wendeplatten - Walter Tools
Maximise machining reliability with a compact, application-oriented solution: the CCBW-style insert combines CBN wear resistance with a 0.4 mm corner radius and a 7° clearance angle to keep edges stable during interrupted cuts and hard-material finishes. Order the insert directly via Metav Werkzeuge or consult our specialists for process recommendations. CCGW09T304EM-2 WBS10 — Rhombic 80° CBN Turning/Boring Insert, 0.4 mm R (Walter Tools) CCGW09T304EM-2 WBS10 is a Rhombic 80° indexable insert engineered for turning and boring in hard materials; designed primarily for hardened steels and comparable high-wear substrates CBN grade WBS10 for hard materials Rhombic 80° geometry, 0.4 mm corner radius 7° clearance angle for edge stability Chipbreaker type 2 for controlled chip formation Consistent performance on hardened workpieces The CBN-based WBS10 grade offers exceptional resistance to abrasive wear, which translates into extended tool life when machining hardened steels and similarly demanding alloys. The Rhombic 80° outline provides secure seating and predictable engagement in turning and boring operations, while the 0.4 mm corner radius supports a stable cutting edge that reduces the risk of premature chipping. Tolerance class G ensures repeatable insert geometry for series production, so process parameters remain consistent from batch to batch. Predictable chip control and surface quality Equipped with chipbreaker 2, the insert is optimised for controlled chip formation and evacuation, reducing the likelihood of re-cutting and improving surface finish. The 7° clearance angle helps maintain effective shear and avoids rubbing under moderate depths of cut, which supports both finishing passes and hard-roughing strategies. Where a high degree of surface integrity is required, the combination of CBN cutting material and the insert’s geometry results in reliable, reproducible results without excessive tool interventions. Practical guidance for application and setup Insert thickness T3 and insert size 09 make this component suitable for a wide range of toolholder systems that accept the CCGW format; verify holder compatibility before assembly. The cutting-material specification is catalogue dependent, so refer to the manufacturer’s product matrix to confirm suitability for specific alloys such as cast irons or superalloys. For interrupted cuts or challenging fixture conditions, the robust edge form and CBN composition provide process security, but final parameter selection should be trialled under representative conditions to balance life and productivity. When to choose this insert for production gains Select this insert where long, repeatable tool life and excellent wear resistance are priorities — for instance, hard turning operations that demand minimal rework and stable dimensional control. The geometry supports both stable roughing and high-quality finishing; combined with the Walter CBN / hard material series’ design intent, this insert is a practical choice for manufacturers seeking consistent throughput on hardened components. For tailored cutting-data recommendations and fast availability of Walter Tools inserts, contact Metav Werkzeuge’s technical team at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss the CCGW09T304EM-2 WBS10 and its best applications Technical data SKU: CCGW09T304EM-2-WBS10-WALTER Label: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte CCGW09T304EM-2 WBS10 Walter Tools Article designation: CCGW09T304EM-2 WBS10 Manufacturer: Walter Tools Series: Walter CBN / Hartstoff Facts Geometry: Rhombus 80° Corner radius: 0.4 mm Clearance angle: 7° Insert size: 09 Thickness: T3 Chipbreaker: 2 Tolerance class: G Special features Grade: WBS10 (CBN cutting material) Material specification: catalogue dependent Intended application: hardened steels and hard-material machining (check product matrix for confirmation) Suitable for turning and boring operations FAQ What materials is this insert suitable for? The CCGW09T304EM-2 WBS10 insert is a CBN grade intended for hardened steels and other hard materials; material suitability should be confirmed in the product matrix for specific alloys. How does the 0.4 mm corner radius affect machining? A 0.4 mm corner radius provides a robust cutting edge that improves resistance to chipping and supports higher stability during interrupted cuts, helping to maintain surface quality. Which chip control behaviour can be expected with this insert? With chipbreaker 2, the insert promotes controlled chip formation and evacuation, reducing re-cutting and aiding consistent surface finishes in turning and boring operations. Is the insert compatible with standard CCGW toolholders? The insert follows the CCGW format and insert size 09 with thickness T3; compatibility depends on the specific toolholder — verify holder acceptance before use. Where can cutting data and coating options be found? Cutting data and coating or grade details are catalogue dependent; consult Walter Tools documentation or Metav Werkzeuge for the exact specification and recommended parameters for the CCGW09T304EM-2 WBS10. Manufacturer: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Markennamen und geschützte Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenzeichen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW09T304FS-1 WDN10 W - Wendeplatten - Walter Tools
Combining high wear resistance from a PKD grade with a precise 0.4 mm nose radius and a rhombic 80° geometry ensures reliable component finishes and reduced downtime; order the CCGW09T304FS-1 WDN10 insert directly via Metav Werkzeuge or ask our consultants if needed. CCGW09T304FS-1 WDN10 indexable insert (PKD), 0.4 mm nose radius — Walter Tools The CCGW09T304FS-1 WDN10 is a rhombic 80° indexable insert engineered for machining non‑ferrous and abrasive non‑ferrous materials, combining polycrystalline diamond performance with geometry optimised for consistent chip control. PKD grade WDN10 for high wear resistance Rhombic 80° form with 0.4 mm nose radius 7° clearance angle for reliable chip flow Designed for non‑ferrous and abrasive materials Longer tool life through wear‑resistant PKD technology The insert is manufactured in a PKD grade (WDN10), which offers exceptional wear resistance on abrasive, non‑ferrous materials. That material choice translates into fewer insert changes and more stable machining cycles, supporting higher productivity in serial production. The use of polycrystalline diamond is particularly effective where conventional carbide suffers accelerated flank or crater wear; the result is prolonged tool life and predictable component quality under demanding conditions. Geometry that secures surface quality and process stability A rhombic 80° shape combined with a 0.4 mm corner radius and 7° clearance angle provides a balanced cut that reduces vibration and promotes consistent cutting forces. The modest nose radius supports controlled edge engagement for repeatable surface integrity while the clearance angle minimises rubbing and heat build‑up. Together, these features create better chip control and a reliable cutting edge, which helps to maintain dimensional accuracy and a uniform surface finish across batches. Application range and integration into production This insert is intended primarily for machining non‑ferrous metals and other abrasive, non‑ferrous materials; suitability should be verified against the specific product matrix for each workpiece and operating condition. The insert’s chipbreaker 1 design and standard T3 thickness help to integrate it into common toolholders for drilling and turning applications, offering a practical way to upgrade tool performance. For material or process queries, Metav Werkzeuge’s technical advisors can provide guidance on selection and clamping options to ensure process security. Contact Metav Werkzeuge for tailored application advice and to secure the CCGW09T304FS-1 WDN10 insert from Walter Tools — eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930 Technical Data Article number: CCGW09T304FS-1-WDN10-WALTER Designation: CCGW09T304FS-1 ISO designation: CCGW09T304FS-1 WDN10 Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.4 mm Insert size: 09 Thickness: T3 Shape: Rhombus 80° Tolerance class: G Special features Grade/series: Walter Schneidstoffsorte - Serie offen Sort: WDN10 (PKD) Chipbreaker: 1 Execution: W Material specification: catalogue dependent Intended for: non‑ferrous and abrasive non‑ferrous materials FAQ Is this insert suitable for aluminium machining? The CCGW09T304FS-1 WDN10 is designed for non‑ferrous materials; suitability for a specific aluminium alloy should be checked against the product matrix due to the PKD grade characteristics. Can this PKD insert be used for abrasive non‑metallic materials? Yes, the PKD WDN10 grade is intended for abrasive, non‑ferrous materials and provides superior wear resistance compared with carbide inserts. What does the 0.4 mm corner radius affect in the process? A 0.4 mm nose radius balances cutting edge strength and surface finish, helping to reduce micro‑vibration while maintaining acceptable edge life for fine finishing tasks. Is the insert compatible with standard toolholders for drilling and turning? The CCGW09T304FS-1 WDN10 follows common insert dimensions and can be mounted in compatible holders; check holder compatibility and clamping specifications before use. How to decide between PKD and carbide for a part? PKD grades such as WDN10 offer much higher wear resistance on abrasive non‑ferrous materials; evaluate workpiece abrasiveness and productivity goals to determine the best option. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany Protected trademarks and trade names are the property of their respective owners. The mention of brand names serves explanatory purposes only and does not indicate any affiliation with our company. The article offered is original, factory‑new merchandise from the respective manufacturer.
CCGW09T304FSL-9 WDN10 Wendeplatten - Walter Tools
Taking advantage of the WDN10 PKD grade and the Rhombic 80° geometry delivers high abrasion resistance and predictable chip flow for demanding non‑ferrous machining tasks; order directly via Metav Werkzeuge or contact the technical consultants for application support. CCGW09T304FSL-9 WDN10 – PKD Rhombic 80° indexable insert for boring and turning, Walter Tools The CCGW09T304FSL-9 WDN10 is a PKD indexable insert designed for precision boring and turning of abrasive, non‑ferrous materials such as aluminium alloys and other non‑ferrous, abrasive workpieces PKD grade WDN10 for abrasive, non-ferrous materials Rhombic 80° geometry for versatile turning and boring 7° relief angle for controlled chip formation 0.4 mm nose radius for fine surface finish Higher productivity when machining abrasive non‑ferrous materials Thanks to the PKD (polycrystalline diamond) grade WDN10, the insert offers exceptional wear resistance on abrasive, non‑ferrous workpieces, reducing tool change frequency and stabilising cycle times. The diamond cutting layer is particularly suited to abrasive aluminium alloys and other non‑ferrous materials where conventional carbide grades wear quickly. This results in a measurable improvement in process economy: longer periods of productive cutting, fewer interruptions and more consistent part tolerances. The description of the grade indicates a broad workpiece coverage, but it is advisable to verify the exact suitability against the specific component and process matrix before series production. Geometry engineered for reliable chip control and surface quality The Rhombic 80° shape combined with a 7° relief angle and a 0.4 mm nose radius provides a balance between accessibility in bore entry and the ability to produce fine surface finishes on turned faces. The geometry supports stable contact conditions at the cutting edge, which improves chip control and reduces the risk of built‑up edge. Where finish quality is critical, the small nose radius helps achieve tighter surface roughness values without compromising edge strength. The integrated chipbreaker designation supports predictable chip formation in interrupted and continuous cuts, making the insert suitable for a variety of turning and boring operations. Robust construction and practical application guidance The insert thickness T3 and the tolerance class G indicate a compact yet robust construction appropriate for precision setups where rigidity is required. The insert is offered in the Walter open series and should be matched to a suitable toolholder that accepts the CCGW‑style insert format; correct clamping and seat condition are essential to exploit the WDN10 advantages. Although the PKD grade is optimised for non‑ferrous and abrasive materials, final selection should consider the specific alloy, machining parameters and machining strategy. The series description recommends checking the material suitability matrix to confirm performance expectations and maximise tool life. For application‑specific recommendations on Walter Tools PKD inserts such as this WDN10 grade CCGW09T304FSL‑9, contact Metav Werkzeuge for tailored advice at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: CCGW09T304FSL-9-WDN10-WALTER Designation: CCGW09T304FSL-9 Manufacturer: Walter Tools Grade: WDN10 Series: Walter Schneidstoffsorte - Serie offen Facts Relief angle: 7° Corner radius: 0.4 mm Plate size: 09 Thickness: T3 Plate form: Rhombus 80° Chipbreaker: 9 Tolerance class: G Special features Cutting material: polycrystalline diamond (PKD) Application focus: abrasive, non‑ferrous materials Execution: W Series note: check product matrix for exact material suitability FAQ What materials is this insert best suited for? The insert is a PKD grade WDN10 item from Walter Tools and is optimised for abrasive, non‑ferrous materials such as aluminium alloys and other abrasive non‑ferrous workpieces. Can the insert achieve high surface quality in finishing passes? Yes, the combination of the 0.4 mm nose radius and Rhombic 80° geometry supports fine surface finishes when the correct feeds and speeds are applied using the CCGW‑style indexable insert. Is this insert compatible with standard CCGW toolholders? The insert follows the CCGW designation and is intended for use in holders designed for that format; correct clamping and seat condition are essential to realise the performance of the Walter Tools WDN10 grade. How does the PKD grade affect productivity? The PKD WDN10 grade provides superior wear resistance on abrasive non‑ferrous materials, extending tool life and reducing downtime for replacements, which leads to improved overall productivity. Are there special recommendations before series use? Yes, the insert description advises checking the material suitability matrix for the WDN10 grade to ensure optimal match with the intended workpiece and machining strategy. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanation; there is no affiliation between Metav Werkzeuge and the trademark owners. The offered item is an original, brand‑new product from the manufacturer.
CCGW09T304FSR-9 WDN10 Wendeplatten - Walter Tools
Take advantage of the combination of extreme wear resistance and precise geometry to increase process stability and surface quality in non‑ferrous, abrasive materials; order supply or request technical advice via Metav Werkzeuge for fast availability and application support. CCGW09T304FSR-9 WDN10 – Rhombic 80° PCD turning and boring indexable insert by Walter Tools, 0.4 mm radius, 7° clearance The CCGW09T304FSR-9 WDN10 is a precision PCD insert engineered for high‑productivity turning and boring of abrasive, non‑ferrous materials and composites Polycrystalline diamond (PCD) grade WDN10 Rhombic 80° insert geometry 0.4 mm corner radius for fine finishing 7° clearance angle for secure cutting High productivity through material‑optimised cutting edge The combination of polycrystalline diamond (PCD) cutting material and the WDN10 grade delivers exceptional wear resistance for abrasive, non‑ferrous workpieces. PCD is a sintered diamond layer that resists abrasive wear far better than conventional carbides, so the insert maintains a consistent cutting profile for longer. This stability reduces tool changes and machine downtime, which translates into measurable productivity gains and lower cost per component when machining materials such as aluminium alloys with abrasive fillers, composites and certain non‑ferrous alloys. Check material suitability against the product matrix before series use to ensure optimal performance. Predictable surface finish from controlled geometry The rhombic 80° geometry combined with a 0.4 mm corner radius and 7° clearance provides a balanced compromise between edge strength and surface quality. The geometry supports stable cutting forces during turning and light boring passes, while the modest corner radius helps achieve fine finishes without excessive cutting forces. For semi‑finishing to finishing operations, this insert gives repeatable results and reduces the need for subsequent grinding or polishing. The chipbreaker designation and insert form contribute to consistent chip control in continuous cuts, improving process reliability. Application guidance and adaptation for workshop use This insert is primarily designed for abrasive, non‑ferrous materials and is supplied in the Walter Schneidstoffsorte open series; its catalogue‑dependent substrate and precise grade designation make it suitable for demanding production environments. The insert is supplied in execution W and a thickness corresponding to T3, size 09, and uses a dedicated chipbreaker configuration to suit a range of feeds and depths of cut. For new applications, perform a short validation run to establish cutting data; the stable edge life of PCD often allows higher cutting speeds and longer tool life compared with conventional grades, improving throughput without sacrificing surface integrity. For tailored technical advice on the CCGW09T304FSR-9 WDN10 PCD insert and for rapid supply or application support, contact Metav Werkzeuge for a consultation and ordering assistance. Technical data Article number: CCGW09T304FSR-9-WDN10-WALTER Designation: CCGW09T304FSR-9 WDN10 Manufacturer: Walter Tools Numbers / Core technical data Corner radius: 0.4 mm Clearance angle: 7° Insert size: 09 Thickness: T3 Special features / Versions Grade: WDN10 (PCD / polycrystalline diamond) Shape: Rhombic 80° Chipbreaker: 9 Series: Walter Schneidstoffsorte - Serie offen Execution: W Material base: catalogue‑dependent FAQ What materials is this insert best suited for? This insert, the CCGW09T304FSR-9 WDN10 from Walter Tools, is intended for abrasive non‑ferrous materials and composites where PCD offers superior wear resistance. Can the insert be used for finishing aluminium components? Yes, the combination of PCD material and a 0.4 mm corner radius supports high‑quality finishing on aluminium alloys, especially those with abrasive fillers, when cutting parameters are set appropriately. How does the WDN10 grade compare to conventional carbide grades? The WDN10 PCD grade provides significantly higher abrasion resistance than carbide grades, offering longer tool life and the potential for increased cutting speeds in the right applications. Are there special mounting or clamping requirements? Standard toolholders compatible with the CCGW‑style insert shape and seat should be used; ensure correct clamping and a clean seating surface to maintain indexability and repeatable geometry. Is a validation run recommended before series production? Yes, a short validation run is advised to confirm cutting data and workpiece interaction; the insert’s stable edge life typically allows higher productivity once parameters are optimised. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW09T304TM-2 WBH10 Wendeplatten - Walter Tools
Benefit from the CBN-grade WBH10 for exceptional wear resistance and the 7° clearance angle for consistent cutting performance; order the CCGW09T304TM-2 WBH10 directly via Metav Werkzeuge or consult our advisors for application support. CCGW09T304TM-2 WBH10 – indexable turning insert for hard turning, Walter Tools (CBN grade, 7° clearance) The CCGW09T304TM-2 WBH10 is an indexable CBN turning insert engineered for hard turning of hardened steels and pre‑hardened components, offering stable performance in demanding finishing and light-dress operations. CBN grade WBH10 for hard materials 7° clearance angle for consistent cutting Rhombic 80° geometry, 0.4 mm corner radius Suitable for hardened steels and pre‑hardened parts High wear resistance for longer uninterrupted production The CBN composition of the WBH10 grade delivers markedly improved wear resistance compared with conventional carbide alternatives, which translates into longer tool life and fewer insert changes during production. CBN is a super‑abrasive optimised for machining hardened steels and other hard materials; its resistance to edge degradation maintains dimensional stability over extended runs. This characteristic supports higher process reliability and reduces the frequency of interruptions, contributing to predictable cycle times and overall efficiency. Geometry and edge design that secure consistent surface quality The rhombic 80° form combined with a 0.4 mm corner radius and 7° clearance provide a balance between edge strength and accessibility into profiles. The geometry reduces cutting forces in finish operations while the modest corner radius protects the cutting edge during engagement, yielding repeatable surface finishes and reduced risk of micro‑chipping. Where tight tolerances and consistent surface integrity are required, the insert’s design enables controlled material removal and stable chip flow for improved downstream processing. Applications that benefit from CBN performance and Walter Tools engineering Belonging to the Walter CBN / hard‑material series, this insert is particularly suited to hard turning tasks on hardened steels and pre‑hardened workpieces where abrasive wear and high contact stresses occur. The insert’s specification supports finishing and semi‑finishing of components used in toolmaking, automotive transmission parts and bearings, where dimensional stability and surface quality are critical. For shops seeking to increase throughput on hard materials, the combination of CBN grade and robust geometry offers a cost‑effective route to higher productivity and consistent part quality. If specific cutting data or process parameters are required for a particular steel grade, technical advisors are available to recommend optimized cutting conditions. Contact Metav Werkzeuge for tailored recommendations on Walter Tools CBN inserts and to discuss suitable insert grades for specific hard‑turning applications; technical documentation and application support are available. Technical data Article number: CCGW09T304TM-2-WBH10-WALTER ISO designation: CCGW09T304TM-2 WBH10 Manufacturer: Walter Tools Series: Walter CBN / hard material Plate size: 09 Thickness: T3 Core data Clearance angle: 7° Corner radius: 0.4 mm Geometry: Rhombic 80° Chipbreaker: 2 Tolerance class: G Applications / special features Grade: CBN WBH10 Suitable for: hardened steels (H) Intended use: hard turning and finishing Series emphasis: wear resistance and process stability FAQ What materials is this insert best suited for? The CCGW09T304TM-2 WBH10 insert is aimed at machining hardened steels and pre‑hardened components, utilising the WBH10 CBN grade for superior wear resistance. How does the 7° clearance angle affect cutting performance? A 7° clearance reduces rubbing at the flank face, supporting consistent cutting action and improved surface finish when using the WBH10 CBN insert in finishing passes. Can the insert be used for semi‑finishing as well as finishing? Yes, the combination of rhombic 80° geometry and a 0.4 mm corner radius allows the insert to perform in both semi‑finishing and finishing roles, depending on cutting data and machine rigidity. What advantages does WBH10 CBN offer compared with carbide? WBH10 CBN delivers notably higher wear resistance and thermal stability in hard‑turning applications, extending tool life and enhancing process reliability versus standard carbide in similar conditions. Is specific cutting data available for different steel hardnesses? Cutting parameters vary with hardness and part geometry; Metav Werkzeuge can provide tailored recommendations for optimal feeds, speeds and depths of cut when using the Walter Tools CBN inserts. Manufacturer / Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW09T304TM-2 WBH10C Wendeplatten - Walter Tools
Benefit from the combination of exceptional CBN wear resistance and precise geometry to keep hard-turning processes stable and predictable. The WBH10C grade delivers extended tool life and consistent surface finish for hardened steels, while the insert’s Rhombic 80° form and 0.4 mm corner radius support fine finishing and secure clamping. Order directly via Metav Werkzeuge or consult our experts for tailored advice. CCGW09T304TM-2 WBH10C – Turning insert, CBN-coated grade for hard machining, Walter Tools A CCGW09T304TM-2 WBH10C indexable turning insert engineered for hard turning and finishing of hardened and pre-hardened steels CBN coating for extreme wear resistance Rhombic 80° shape for secure engagement 0.4 mm corner radius for fine finishes 7° clearance angle for stable cutting Exceptional wear resistance for hard turning The insert uses a CBN-based grade (WBH10C) developed specifically for the high demands of machining hardened steels. Cubic boron nitride provides superior abrasion resistance compared with conventional carbide grades, which translates into long tool life and fewer insert changes in high-wear operations. This makes the insert particularly suitable where repeatability and minimal tool-cost per component are critical, such as in hardened shafts or bore finishing. Geometry that ensures consistent surface quality The Rhombic 80° profile combined with a 0.4 mm corner radius promotes a reliable contact geometry that reduces vibration and supports repeatable finishes. The moderate corner radius allows controlled material engagement for better surface integrity without excessive cutting forces. With a T3 thickness and G tolerance class, the insert achieves a balance between rigidity and accessibility in tight bore and face-turning applications. Process reliability and predictable performance Designed within the Walter CBN series, the grade and geometry focus on stable chip formation and predictable flank wear. The G tolerance and the 7° clearance angle contribute to secure seating and controlled cutting mechanics, reducing the risk of edge chipping in interrupted or heavy cuts. For production environments that prioritise uptime, the result is fewer unexpected tool changes and a more consistent output quality. Practical application guidance for economical machining The insert’s chip control and form suit the hard and pre-hardened steel groups encountered in finishing and semi-finishing operations. With a chipbreaker index of 2 and the Rhombic 80° shape, it supports both light finishing passes and more aggressive material removal when required. Choosing this insert reduces set-up variability and supports efficient cycle times, delivering reduced downtime and a consistent edge for serial production runs. Discuss application requirements with Metav Werkzeuge to confirm the CCGW09T304TM-2 WBH10C insert is the optimal choice for specific hard-turning tasks and to arrange fast delivery and technical support from our specialists Technical Data Article number: CCGW09T304TM-2-WBH10C-WALTER Label: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte CCGW09T304TM-2 WBH10C Walter Tools Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Grade: WBH10C Series: Walter CBN / Hartstoff Facts Clearance angle: 7° Corner radius: 0.4 mm Insert size: 09 Thickness: T3 Tolerance class: G Chipbreaker: 2 Special features Rhombic 80° insert form Coated CBN cutting material (WBH10C) Suitable for hardened steels Suitable for pre-hardened steel applications Designed for hard machining and stable wear performance FAQ Which materials are best machined with this insert? The CCGW09T304TM-2 WBH10C insert is designed primarily for hardened steels and is suitable for pre-hardened steel applications where high wear resistance is required. What advantage does a CBN grade offer compared with carbide? CBN, as used in the WBH10C grade, offers substantially higher abrasion resistance than typical carbide, resulting in longer tool life and more consistent surface quality when machining hard materials. How does the 0.4 mm corner radius affect the finish? A 0.4 mm corner radius balances cutting edge strength and surface integrity, enabling finer finishes while maintaining resistance to edge chipping during interrupted cuts. Is the insert suitable for bore and face turning operations? Yes, the Rhombic 80° form and the insert’s dimensions support both bore and face turning tasks, providing secure engagement and controlled cutting mechanics. Protected trademarks and trade names remain the property of their respective owners. Brand names are mentioned for explanation only and do not indicate any affiliation between Metav Werkzeuge and the referenced manufacturers. The offered article is original, factory-new material from the manufacturer Walter Tools. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen
CCGW09T304TM-2 WBH20 Wendeplatten - Walter Tools
Take advantage of the CBN cutting material and the Rhombus 80° geometry with a 0.4 mm corner radius to achieve consistent tool life and precision in hard turning applications; Order the CCGW09T304TM-2 WBH20 directly via Metav Werkzeuge or ask our consultants if needed. CCGW09T304TM-2 WBH20 – CBN turning insert for hardened steels, Rhombus 80° · Walter Tools The CCGW09T304TM-2 WBH20 is a CBN-grade indexable insert designed for hard turning and finishing operations on high-hardness materials, combining the robustness of a CBN cutting edge with a versatile rhombic geometry for stable chip control and reproducible surface quality. CBN grade WBH20 for hard turning Rhombic 80° shape for versatile cutting 7° clearance angle for stable cutting 0.4 mm corner radius for fine finishing Consistent hard-turning performance for productivity gains The CBN-based grade WBH20 is engineered for demanding, high-wear operations on hardened steels and similarly challenging materials. As a superhard cutting material, CBN resists abrasive wear and maintains a stable cutting edge under elevated temperatures and cutting forces. This behaviour reduces flank wear and preserves component tolerances over longer tool life, which in turn lowers tooling costs per produced part and helps sustain uninterrupted production cycles. The combination of a Rhombus 80° form and the CBN grade provides a balance between edge strength and directionality, enabling both light finishing cuts and more aggressive stabilised passes where appropriate. Geometry and micro-geometry that deliver precision and surface quality The insert’s 0.4 mm corner radius and 7° relief angle contribute directly to surface integrity and process stability. A finer corner radius supports improved surface finishes when finishing hardened components, while the modest clearance angle reduces rubbing and thermally induced edge degradation. The rhombic outline gives a reliable cutting orientation for facing and turning operations where repeatable geometry is essential. These geometric choices mean less rework and more consistent first-pass acceptance rates, an important factor in high-precision production environments. Application scope, handling and economy This grade and geometry are particularly suited to machining tasks categorised as hard turning and pre-hardened steel finishing; the insert is part of the Walter CBN series and intended specifically for wear-intensive tasks. Where hardness and edge retention are decisive, this insert reduces the frequency of tool changes and supports higher process stability. For workshop planning, the insert’s characteristics help to define predictable tool life and enable more accurate cost-per-component calculations for production runs involving hardened materials. For further technical clarification or compatibility checks with specific toolholders and machines, Metav Werkzeuge’s advisory service can be consulted. For hard-turning applications that demand repeatable surface quality and long tool life, specify the Walter CCGW09T304TM-2 WBH20 via Metav Werkzeuge — expert advice and stock information are available from Metav Werkzeuge. Technical data SKU: CCGW09T304TM-2-WBH20-WALTER Designation: CCGW09T304TM-2 WBH20 Manufacturer: Walter Tools Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte Series: Walter CBN / Hartstoff Core specifications Clearance angle: 7° Corner radius: 0.4 mm Insert size: 09 Plate thickness: T3 Tolerance class: G Chipbreaker: 2 Materials & special features CBN cutting material, grade WBH20 For hardened steels (H) Suitable for pre-hardened steel Rhombus 80° form 0.4 mm corner radius 7° relief angle T3 plate thickness Series: Walter CBN / Hartstoff FAQ What materials is this insert intended for? The CCGW09T304TM-2 WBH20 is intended primarily for hardened steels and for applications that require the wear resistance and thermal stability of CBN cutting material. Is the WBH20 grade suitable for finishing operations? Yes; the WBH20 grade combined with a 0.4 mm corner radius and the rhombic geometry supports fine finishing and consistent surface quality on hard components. Can this insert be used for pre-hardened steel? The designation indicates suitability for pre-hardened steel applications, and the insert is used where increased hardness demands enhanced edge stability. What benefits does the Rhombus 80° geometry provide? The Rhombus 80° form offers flexible cutting orientations and reliable chip control, making it useful for both facing and turning tasks that demand repeatable geometry. Which series does this insert belong to and what does that imply? The insert is part of the Walter CBN series, meaning it is engineered for high-wear, high-hardness tasks and designed to deliver stable cutting performance in demanding conditions. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen The Walter AG (brand: Walter Tools) is among the leading manufacturers of precision tools for metalworking and forms part of the Sandvik group. Protected trademarks and trade names are the property of their respective owners. Brand names and protected product designations are mentioned solely for explanatory purposes; there is no affiliation between our company and the named brands. The offered article is an original, factory-new product from the stated manufacturer.
CCGW09T304TM-2 WBH20C Wendeplatten - Walter Tools
Take advantage of the combination of coated CBN performance, precise insert geometry and proven Walter quality for reliable hard-turning results; order via Metav Werkzeuge or request application advice from our consultants. CCGW09T304TM-2 WBH20C – indexable turning and boring insert, coated CBN for hardened steels (Walter Tools) The CCGW09T304TM-2 WBH20C is an indexable turning and boring insert engineered for hard machining, providing durable performance where wear resistance and dimensional stability are critical Coated CBN grade WBH20C for wear resistance Rhombic 80° shape for versatile turning and boring 7° clearance for stable cutting geometry 0.4 mm corner radius for improved surface finish Consistent tool life through coated CBN technology The WBH20C grade is a coated CBN cutting material developed for demanding hard-turning tasks. As a coated cubic boron nitride grade, it delivers high wear resistance and stable edge retention when machining hardened steels (ISO group H). This stability reduces insert change frequency and supports longer uninterrupted production runs, improving overall throughput while keeping scrap and rework to a minimum. The combination of a wear-resistant grade and secure edge geometry translates into measurable productivity benefits and predictable performance in serial machining. Precise geometry for repeatable dimensional control The rhombic 80° shape paired with a 7° clearance angle and 0.4 mm corner radius helps to maintain cutting forces within a controlled band, which is essential when machining already hardened components. The geometry supports stable chip formation and consistent contact between insert and workpiece, reducing chatter and improving tolerance adherence. For operations that require both light finishing passes and stronger engagement for semi-finishing, this insert geometry delivers a balance between rigidity and accessibility, resulting in improved surface quality and less post-process finishing. Designed for hard machining and process security With a plate designation of CCGW09T304TM-2 and T3 thickness, this insert is built for robust clamping and reliable heat dissipation under elevated cutting stresses. The Walter CBN / hard-material series is intended primarily for hard machining applications; the grade and geometry are optimised to handle the high contact stresses associated with hardened steels and pre-hardened components. Process planners will appreciate the predictable wear behaviour and the suitability for both semi-finish and finish cuts, which supports reduced tool inventory and clearer tool-life forecasting — a direct contribution to manufacturing cost control. Practical application advice and integration into production The insert’s chipbreaker 2 design and rhombic form make it compatible with a range of toolholder styles for internal and external turning operations; correct selection of toolholder and cutting data remains pivotal. When integrated into a stable holder and paired with appropriate cutting parameters, the insert provides reliable removal rates and surface integrity for hardened components. For material groups outside ISO H, evaluation is recommended, but within the intended scope the insert supports repeatable results and fewer process interruptions. For tailored cutting-parameter recommendations and sample calculations, consult our technical team to achieve the best combination of speed, feed and depth for the application. For application-specific advice, availability or to discuss integration into existing processes with Walter Tools’ WBH20C grade, contact Metav Werkzeuge via info@metav-werkzeuge.com or call +49 2822 7131930 for direct technical support and ordering guidance Technical Data SKU: CCGW09T304TM-2-WBH20C-WALTER Designation: CCGW09T304TM-2 WBH20C Series: Walter CBN / Hartstoff Grade: WBH20C Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.4 mm Insert form: Rhombus 80° Insert size: 09 Thickness: T3 Tolerance class: G Special features Coated CBN cutting material Material application: hardened steels (ISO group H) Suitable for pre-hardened steel machining Chipbreaker: 2 Intended use: hard machining / hard turning FAQ What materials is this insert designed for? The insert is specified for hardened steels (ISO group H); the WBH20C coated CBN grade is optimised for high-wear, hard-turning applications. Can the insert be used for both boring and external turning? Yes, the rhombic 80° form and chipbreaker provide versatility for internal boring and external turning operations when used with a suitable toolholder. How does the 0.4 mm corner radius affect surface finish? A 0.4 mm corner radius offers a compromise between edge strength and surface quality, delivering improved surface finish without compromising the insert’s resistance to edge chipping. Is the insert suitable for pre-hardened steels? The insert supports machining of pre-hardened steel; its coated CBN composition and robust geometry are intended to handle elevated contact stresses encountered with pre-hardened materials. What information identifies this specific product for ordering? Order or reference by the designation CCGW09T304TM-2 WBH20C and SKU CCGW09T304TM-2-WBH20C-WALTER to ensure the correct Walter Tools CBN insert is supplied. Manufacturer / Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and product names are the property of their respective owners. Brand names and protected product names are mentioned solely for explanatory purposes. There is no association between our company and the named brands. The offered item is an original factory-new product of the manufacturer Walter Tools.
CCGW09T304TM-2 WBH30 Wendeplatten - Walter Tools
Take advantage of the high wear resistance and process stability of the CBN grade WBH30 together with the robust rhombic geometry for consistent hard‑material turning. The result is longer tool life and reliable component quality — order the insert directly via Metav Werkzeuge or ask the consultants for application support. CCGW09T304TM-2 WBH30 — CBN turning insert for hard‑material machining (Walter Tools) CCGW09T304TM-2 WBH30 is a CBN indexable turning insert engineered for tough, hardened‑steel and hard‑material turning tasks, delivering stable cutting performance in demanding production environments CBN grade WBH30 for hard materials Rhombic 80° geometry for versatile turning 7° relief angle for robust cutting action 0.4 mm corner radius for controlled edge strength High wear resistance for hard turning stability The insert is made in a CBN cutting grade (WBH30) developed for high‑wear situations encountered during hard turning of hardened steels. CBN (cubic boron nitride) is a superabrasive that maintains a sharp cutting edge under elevated temperatures and pressures, which reduces flank wear and extends service intervals. As a result, production runs benefit from fewer tool changes, more consistent surface finishes and reduced scrap rates — a clear advantage for processes where repeatability and uptime are decisive. The design supports predictable edge behaviour, improving process control when machining pre‑hardened and heat‑treated components. Geometry engineered for chip control and stability The rhombic 80° insert shape and 7° relief angle combine to provide a positive yet sturdy cutting geometry that resists chipping while enabling access to diverse turning positions. A 0.4 mm corner radius balances edge strength with the capacity to produce acceptable surface roughness on finish passes. The plate thickness T3 and dual chipbreaker configuration enhance rigidity and chip evacuation, lowering vibration and thermal fluctuation at the cutting zone. For operators and process engineers, this geometry translates into more stable cutting forces and improved dimensional consistency across batch production. Application guidance and economic impact Primarily intended for hard machining applications, the grade is suitable for components made from hardened or pre‑hardened steels. When used in appropriately configured holders and with stable machine setups, the insert reduces unplanned downtime and contributes to a lower cost per part through longer life and consistent results. Walter Tools’ CBN series is designed to offer process security and predictable performance, supporting higher machine utilisation and fewer interventions by operators. For newcomers to CBN machining, the material benefits justify initial parameter refinement: conservative feeds and proper coolant strategy where applicable lead to rapid optimisation and measurable productivity gains. Contact Metav Werkzeuge for tailored application advice on Walter Tools CBN inserts and sample availability — eMail: info@metav-werkzeuge.com, Tel: +49 2822 7131930 Technical data SKU: CCGW09T304TM-2-WBH30-WALTER Designation: CCGW09T304TM-2 WBH30 Product type: Boring/enlargement and turning indexable insert Manufacturer: Walter Tools Facts Relief angle: 7° Corner radius: 0.4 mm Insert form: Rhombus 80° Insert size: 09 Plate thickness: T3 Chipbreaker count: 2 Tolerance class: G Special features Grade: CBN (WBH30) Series: Walter CBN / Hartstoff Material suitability: hardened steels (H) Application focus: hard machining / hard materials Design for stable chip formation and long tool life FAQ What materials is this insert intended for? The CCGW09T304TM-2 WBH30 insert from Walter Tools is intended primarily for hardened steels and hard‑material turning applications, offering high wear resistance for such materials. How does the CBN grade WBH30 affect tool life? WBH30 uses a CBN cutting grade that significantly improves wear resistance and edge stability in hard turning, which generally results in longer tool life and more predictable process windows. Which insert geometry features improve stability? The rhombic 80° shape, 7° relief angle and 0.4 mm corner radius provide a balance of accessibility and edge strength that reduces chipping and enhances machining stability for turning operations. Is the insert suitable for finishing or roughing passes? The combination of CBN grade and geometry makes the insert versatile; it can be used for both finishing and productive hard cutting, with parameter adjustment to match the specific pass and required surface finish. Can this insert be used with standard turning toolholders? The insert designation CCGW09T304TM‑2 corresponds to common indexable insert formats and is compatible with holders designed for this geometry; correct clamping and seat conformity are essential for the best results. Manufacturer / Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen *Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanatory purposes only and do not imply any affiliation between our company and the named brands. The offered item is original, brand‑new goods from the manufacturer Walter Tools.
CCGW09T304TS-2 WBK20 W BK20 Wendeplatten - Walter Tools
The combination of CBN cutting grade WBK20 and a 0.4 mm nose radius delivers outstanding wear resistance and repeatable surface quality in hard-material turning and boring; the rhombic 80° form and 7° clearance support stable chip control and low cutting forces. Order the insert directly via Metav Werkzeuge or consult their technical advisors for application-specific settings. CCGW09T304TS-2 WBK20 – Turning/boring indexable insert with CBN grade and 0.4 mm nose radius | Walter Tools The CCGW09T304TS-2 WBK20 is a rhombic 80° turning and boring indexable insert engineered for high-wear, hardened-material applications where long tool life and consistent finishes are required. CBN grade WBK20 for high wear resistance 0.4 mm nose radius for precise surface finishes Rhombic 80° geometry for versatile turning tasks 7° clearance angle to reduce rubbing and cutting forces Durable CBN grade for hard and abrasive workpieces The use of CBN in the WBK20 grade provides exceptional wear resistance and thermal stability compared with conventional carbide grades. This makes the insert particularly suited to machining hardened steels and other high-wear materials where edge retention and process stability are essential. By selecting a CBN grade, machinists achieve longer tool life and fewer index changes, which reduces downtime and keeps production running more predictably. Material suitability should be checked against the manufacturer’s product matrix to ensure optimal results. Geometry that improves finish and dimensional control The Rhombus 80° form combined with a 0.4 mm nose radius balances accessibility in bore and face operations with the ability to produce tight radii and repeatable surface quality. The modest radius supports finer finishes without sacrificing strength at the cutting edge. A 7° clearance angle reduces contact between flank and workpiece, lowering friction and the risk of built-up edge; the integrated chipbreaker 2 promotes consistent chip formation for safer swarf evacuation and reduced risk of interruption in automated cycles. Process advantages that cut operating costs Using a CBN insert like this one typically leads to fewer tool changes and more consistent part quality over long production runs, yielding a better cost-per-part outcome in demanding applications. The insert’s tolerance class G and T3 thickness provide mechanical stability in standard toolholders, helping to maintain repeatability across batches. For best performance, feed and speed parameters should be set in line with the Walter Tools recommendations and adapted to the specific workpiece material and machine rigidity. Practical compatibility and handling notes The insert is an indexable turning/boring grade available in size 09 and bears the designation CCGW09T304TS-2 for direct reference when selecting toolholders or replacements. Ensure the chosen toolholder accepts the CCGW format and that clamping faces are clean and undamaged to preserve repeatability. Hard turning and finishing on hardened components will benefit from the insert’s stable cutting edge; if uncertainty remains regarding a specific alloy or application, technical consultation is advisable before series production. Contact Metav Werkzeuge for tailored application advice or to secure the Walter Tools CCGW09T304TS-2 WBK20 insert; technical consultants are available at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: CCGW09T304TS-2-WBK20-WALTER Designation: CCGW09T304TS-2 WBK20 Manufacturer: Walter Tools Product type: Turning/boring indexable insert Facts Clearance angle: 7° Corner radius: 0.4 mm Insert form: Rhombus 80° Insert size: 09 Thickness: T3 Chipbreaker: 2 Tolerance class: G Special features Cutting material: CBN (WBK20) Series: Walter cutting-grade series – open Suitable for high-wear machining of hardened steels (grade-dependent) Intended for turning and boring operations Material suitability: check product matrix before series use FAQ What materials is this insert designed for? The CCGW09T304TS-2 WBK20 uses a CBN grade intended for hard, high-wear materials such as hardened steels; suitability for specific alloys or cast materials should be verified against Walter Tools’ product matrix. How does the 0.4 mm nose radius affect surface finish? A 0.4 mm nose radius provides a balance between strength and finish capability, enabling finer surface quality while maintaining edge stability during turning and boring. Is the insert suitable for finishing and roughing? The geometry and CBN grade favour finishing and hard turning; for heavy roughing on softer materials, a different grade or geometry may be more economical. How important is toolholder rigidity with this insert? High toolholder rigidity is crucial to exploit the CBN grade’s advantages and to achieve consistent surface quality and tool life with this insert. Can the insert be used in turning and boring tool systems? Yes. The rhombic 80° form and the CCGW format are designed for compatibility with standard turning and boring holders that accept this insert type. Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanatory purposes only. There is no affiliation between our company and the named brands. The item offered is an original, brand-new product from the manufacturer Walter Tools. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen
CCGW09T304TS-MW2 WBH10C MW2 Wendeplatten - Walter Tools
Benefit from the combination of CBN wear resistance and a precise rhombic 80° geometry to maintain process stability and consistent surface quality in hard machining. Order the CCGW09T304TS-MW2 WBH10C directly via Metav Werkzeuge or consult the Metav team for application support. CCGW09T304TS-MW2 WBH10C — Drilling/Boring & Turning Indexable Insert, CBN grade, 80° Rhombic — Walter Tools The CCGW09T304TS-MW2 WBH10C is an indexable cutting insert engineered for hard-material turning and drilling tasks, especially suited to hardened steels and applications demanding high edge stability. CBN grade WBH10C for hard materials Rhombic 80° form for stable cutting 0.4 mm corner radius for fine finishes MW2 chipbreaker supports chip control Proven wear resistance that extends productive runtime The CBN-based WBH10C grade delivers exceptional wear resistance for demanding hard machining tasks, making it suitable for long production runs on hardened steels. The synthetic cubic boron nitride composition sustains a sharp cutting edge at elevated temperatures and under heavy contact loads, which translates into predictable tool life and fewer insert changes. As a consequence, cycle times remain stable and downtime for tool changes is reduced, improving overall plant efficiency and cost per part. Geometry and chip control tuned for process reliability The rhombic 80° geometry together with a 7° clearance and a 0.4 mm corner radius supports precise cutting forces and consistent engagement in turning and boring operations. The integrated MW2 chipbreaker promotes secure chip formation and evacuation in interrupted or continuous cuts, reducing built-up edge and the risk of surface defects. The insert’s T3 thickness and the standard ISO-style designation ensure compatibility with holders designed for CCGW-format inserts, facilitating straightforward toolset integration and repeatable set-ups. Series quality and application focus for hard machining Part of the Walter CBN / hard material series, this insert is produced to tolerance class G for dimensional consistency and reliable seating in toolholders. The grade is optimised for hard finishing and semi-finishing of pre-hardened and hardened components, offering a balance of stable chip formation and predictable wear progression. Using this insert supports high-process stability and helps achieve consistent surface integrity on components where tight tolerances and fine finishes are required. For specific cutting data, toolholder compatibility checks or tailored recommendations, contact Metav Werkzeuge for expert guidance and ordering: info@metav-werkzeuge.com or +49 2822 7131930 Technical data SKU: CCGW09T304TS-MW2-WBH10C-WALTER Label: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte CCGW09T304TS-MW2 WBH10C Walter Tools Product type: Drilling/Boring & Turning indexable insert Series: Walter CBN / hard material Grade: WBH10C Core specifications Clearance angle: 7° Corner radius: 0.4 mm Insert shape: Rhombic 80° Insert size: 09 Thickness: T3 Tolerance class: G Special features Coating / grade: WBH10C (coated CBN) Chipbreaker: MW2 Application focus: Hard machining / hardened steels Suitable for: Steel, pre-hardened and hardened steels ISO designation: CCGW09T304TS-MW2 FAQ Which materials can this insert machine effectively? The CCGW09T304TS-MW2 WBH10C is designed primarily for hardened steels and pre-hardened components; the WBH10C CBN grade is intended for high-wear, high-hardness applications. Why choose a WBH10C CBN grade over conventional carbide? WBH10C’s CBN composition provides superior wear resistance and thermal stability compared with carbide when machining hard materials, resulting in longer edge life and more consistent part quality under high contact stresses. How do geometry and radius affect surface finish? The rhombic 80° shape and 0.4 mm corner radius help control cutting forces and tool engagement, allowing finer surface finishes and improved dimensional control in finishing passes. What is the role of the MW2 chipbreaker? The MW2 chipbreaker promotes controlled chip formation and evacuation, reducing the risk of long, tangled chips and supporting stable cutting in both continuous and interrupted operations. How to verify compatibility with toolholders? Match the insert’s ISO designation (CCGW09T304TS-MW2) and seating geometry with the toolholder specification to ensure correct clamping and orientation; the insert’s T3 thickness and tolerance class G inform seat and clamping requirements. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen Protected trademarks and product names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanatory purposes only. There is no connection between our company and the mentioned brands. The offered article is original, brand-new merchandise from the manufacturer.
CCGW09T308EM-2 WBS10 WBS10 Wendeplatten - Walter Tools
Take advantage of the combination of CBN cutting performance, rhombic 80° geometry and robust edge stability to maintain consistent machining of hardened components; order the insert directly via Metav Werkzeuge or consult the technical team for application matching. CCGW09T308EM-2 WBS10 — Turning indexable insert, CBN grade, Rhombic 80° by Walter Tools The CCGW09T308EM-2 WBS10 is a CBN-grade indexable turning insert designed for hard, highly abrasive turning operations, offering a combination of wear resistance and stable cutting behaviour for production environments. CBN grade WBS10 for hardened materials Rhombic 80° geometry for versatile use 7° clearance angle for stable cutting forces Corner radius 0.8 mm; T3 thickness for stiffness Higher productivity for hard turning through CBN technology The CBN composition of this insert, delivered in grade WBS10, is engineered for hardened steels and similarly demanding, abrasive tasks. CBN provides a significantly improved wear resistance compared with conventional carbide in high-temperature, high-contact scenarios, which translates into longer tool life and fewer insert changes. The rhombic 80° geometry increases approach flexibility and permits reliable entry conditions on shoulders and profiles, while the 7° clearance reduces rubbing and helps to keep cutting forces predictable. These characteristics support a measurable improvement in machining throughput without sacrificing process stability. Consistent surface quality and lower downtime A defined corner radius 0.8 mm combined with T3 thickness yields rigidity at the cutting edge and helps to maintain a repeatable surface finish across batches. The integrated chipbreaker 2 geometry supports controlled chip formation under hard-turning conditions, reducing the risk of built-up edge and unpredictable chip behaviour. Stable cutting edges and consistent chip control reduce the frequency of process interruptions and rework, which in turn improves overall equipment effectiveness and lowers per-part machining costs. Where surface integrity is critical, the insert’s properties contribute to predictable part quality and reduced inspection overhead. Application guidance and safe selection for demanding materials This insert is part of the Walter CBN / Hartstoff series and is intended primarily for hard machining tasks; suitability for specific alloys should be verified against the manufacturer’s product matrix before series deployment. For components made of hardened steels, and in some cases certain cast materials or superalloys depending on the workpiece and process, the CBN grade offers clear benefits in durability and edge life. When integrating the insert into a turning cell, ensure correct clamping and stable seat geometry to fully exploit the insert’s stability. For detailed matching of insert grade, cutting data and toolholder selection, Metav Werkzeuge can provide technical assistance and material-specific recommendations. For machining hardened components with enhanced process security, request tailored application support from Metav Werkzeuge — technical matching and availability can be arranged through Metav Werkzeuge's specialists. Technical Data Article number: CCGW09T308EM-2-WBS10-WALTER Designation: CCGW09T308EM-2 WBS10 Product type: Turning indexable insert / CBN grade Facts Clearance angle: 7° Corner radius: 0.8 mm Insert size: 09 Plate thickness: T3 Chipbreaker: 2 Tolerance class: G Special features Series: Walter CBN / Hartstoff Grade: WBS10 (CBN cutting material) Geometry: Rhombus 80° Material info: Katalogabhängig Sorteneinsatz advice: Check product matrix for material suitability FAQ What materials is this insert intended for? The CCGW09T308EM-2 WBS10 insert is a CBN-grade solution primarily for hardened steels and is suitable for highly abrasive turning tasks; material compatibility should be confirmed against the product matrix. What does the WBS10 grade mean? WBS10 denotes Walter Tools’ CBN grade optimised for hard-turning applications, offering strong wear resistance and stable cutting-edge behaviour in demanding production environments. Which geometry and clearance does the insert use? This insert features a rhombic 80° geometry with a 7° clearance angle and a corner radius of 0.8 mm, designed for flexible tool approach and stable cutting. Is the insert suitable for finishing operations? Yes; the combination of T3 thickness and a defined corner radius supports consistent surface quality, making the insert appropriate for finishing in hard-turning scenarios when the process parameters match the material and grade. How should selection for castings or superalloys be handled? Selection for cast iron or superalloys requires verification against the manufacturer’s matrix; the CBN grade may be suitable in some cases, but confirmation via the product matrix is recommended. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Trademarks and trade names are the property of their respective owners. Brand names and protected product names are used for explanatory purposes only. There is no affiliation between our company and the mentioned brands. The offered item is an original, factory-new product of the manufacturer.
CCGW09T308FS-1 WDN10 Wendeplatten - Walter Tools
Take advantage of the WDN10 PKD grade, the Rhombic 80° geometry and a low clearance angle for consistent performance in abrasive non‑ferrous machining; order the insert directly via Metav Werkzeuge or contact our consultants for application guidance. CCGW09T308FS-1 WDN10 – PKD Rhombic 80° turning/boring insert by Walter Tools CCGW09T308FS-1 WDN10 is an indexable turning and boring insert designed for precision machining of abrasive, non‑ferrous materials using a polycrystalline diamond grade. PKD grade WDN10 for non‑ferrous materials Rhombic 80° geometry for stable cutting 0.8 mm corner radius for fine surface finish 7° clearance angle for reduced cutting forces Optimised for abrasive non‑ferrous materials and precision results The use of PKD (polycrystalline diamond) in the WDN10 grade provides outstanding wear resistance when machining abrasive non‑ferrous materials such as aluminium alloys with high silicon content and other non‑ferrous, abrasive workpieces. This results in longer tool life and fewer insert changes compared with conventional carbide solutions. The insert’s Rhombic 80° form and 0.8 mm corner radius support reliable chip control and a consistent surface finish, which is particularly important where dimensional stability and repeatable quality are required. Engineers benefit from predictable performance and reduced downtime thanks to the combination of geometry and wear‑resistant cutting material. Geometry and clearance that lower cutting forces and improve stability The 7° clearance together with the rhombic cutting angle reduces rubbing at the flank and lowers cutting forces, allowing for higher feed rates or lighter spindle loads in sensitive setups. The T3 thickness gives sufficient support for the cutting edge while keeping cutting forces manageable. The insert’s breaker specification and edge preparation maintain a stable cutting edge under interrupted cuts and help avoid built‑up edge on sticky aluminium alloys. In practice, this means improved process stability, fewer surface defects and less need for manual post‑processing. Economic advantage through extended life and consistent quality Because the insert is manufactured in the Walter Tools PKD series, the emphasis is on durable performance and reproducible results across production batches. Extended tool life reduces tooling expenditure and machine downtime, improving overall cost‑effectiveness for high‑volume machining of abrasive non‑ferrous parts. The combination of a robust cutting material with an optimised edge geometry supports longer uninterrupted runs and contributes to higher first‑pass yields. For operations requiring a stable, high‑quality finish, this insert can be a decisive factor in meeting tight tolerances with less intervention. For process‑critical non‑ferrous machining tasks, contact Metav Werkzeuge to secure the Walter Tools PKD insert and receive tailored advice on integration into existing tool systems. Technical data Article number: CCGW09T308FS-1-WDN10-WALTER Designation: CCGW09T308FS-1 WDN10 Product type: turning/boring indexable insert Core specifications Clearance angle: 7° Corner radius: 0.8 mm Insert size: 09 Thickness: T3 Tolerance class: G Features & materials Grade: WDN10 (PKD) Shape: Rhombic 80° Breaker: 1 Execution: W Series: Walter Schneidstoffsorte - Serie offen Material information: Katalogabhängig Recommended for abrasive non‑ferrous materials (see product matrix) FAQ What materials is this insert suitable for? The CCGW09T308FS-1 WDN10 insert is specified for abrasive non‑ferrous materials; the WDN10 PKD grade is particularly effective on silicon‑rich aluminium alloys and other abrasive, non‑ferrous workpieces. How does the PKD grade affect tool life? PKD in the WDN10 formulation substantially increases wear resistance compared with carbide, so the CCGW09T308FS-1 WDN10 typically offers longer life in abrasive non‑ferrous applications and reduces insert change frequency. What surface finish can be expected with this geometry? The rhombic 80° geometry combined with a 0.8 mm corner radius supports fine surface finishes and dimensional stability when the CCGW09T308FS-1 WDN10 is used with suitable cutting parameters. Is this insert compatible with standard toolholders? The insert follows common indexable insert dimensions and form; compatibility depends on the specific holder system—check the holder’s insert seat for CCGW‑type inserts and confirm fit before use. Where can application guidance or cutting data be obtained? Cutting data and application recommendations for the CCGW09T308FS-1 WDN10 are available from Metav Werkzeuge and the Walter Tools technical documentation; consult the tool matrix for material‑specific parameters. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenzeichen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW09T308FSL-9 WDN10 Wendeplatten - Walter Tools
Take advantage of WDN10's PCD wear resistance and the rhombic 80° geometry with a 0.8 mm corner radius for consistently fine surface finishes; the combination supports reliable, high‑productivity turning of abrasive non‑ferrous materials. For procurement or application advice, order the insert directly via Metav Werkzeuge or consult their technical team. CCGW09T308FSL-9 WDN10 turning insert — Walter Tools (PCD, Rhombic 80°, 0.8 mm) The CCGW09T308FSL-9 WDN10 is a polycrystalline diamond turning insert designed for precision machining of abrasive, non‑ferrous materials in industrial turning applications. PCD grade WDN10 for abrasive materials Rhombic 80° geometry for stable cutting 0.8 mm corner radius for fine surface quality 7° clearance angle for consistent chip flow Exceptional wear resistance for abrasive, non‑ferrous work The PCD composition of the grade WDN10 provides outstanding wear resistance, extending tool life when machining abrasive non‑ferrous alloys and composites. This means fewer tool changes and more uptime on production lathes, which translates into measurable efficiency gains. The insert’s construction reduces flank wear and preserves cutting edge integrity, supporting reliable dimensional repeatability and reduced rework rates. Geometry engineered for stability and surface quality A rhombic 80° form combined with a 0.8 mm corner radius delivers a balance between edge strength and fine finishing capability. The geometry provides controlled engagement with the workpiece, reducing vibration and improving surface finish on turned components. The 7° clearance angle promotes smooth chip flow and consistent cutting forces, which helps maintain spindle and toolholder stability under continuous load. Process reliability and application guidance This insert is particularly suited to abrasive non‑ferrous materials where conventional carbide solutions wear rapidly. WDN10 inserts are intended for applications requiring both high productivity and surface quality; however, suitability should be verified against the specific product matrix for the intended material. The rhombic geometry and chipbreaker configuration support predictable chip control, aiding machinists in setting stable cutting parameters and optimising cycle times. For machining abrasive non‑ferrous materials with a focus on durability and finish, choose the Walter Tools WDN10 PCD insert and contact Metav Werkzeuge for tailored ordering and application support — eMail: info@metav-werkzeuge.com • Tel: +49 2822 7131930 Technical Data Article number: CCGW09T308FSL-9-WDN10-WALTER Designation: CCGW09T308FSL-9 WDN10 Manufacturer: Walter Tools Facts Corner radius: 0.8 mm Clearance angle: 7° Plate size: 09 Plate thickness: T3 Chipbreaker: 9 Plate shape: Rhombic 80° Tolerance class: G Special features Grade: WDN10 (PCD / polycrystalline diamond) Series: Walter Schneidstoffsorte - Serie offen Execution: W Insert type: CCGW09T308FSL-9 Material designation: Catalogue dependent Recommended for abrasive, non‑ferrous materials (verify via product matrix) FAQ What materials is this insert best suited for? The CCGW09T308FSL-9 WDN10 insert is optimised for abrasive non‑ferrous materials and composites; suitability should be checked against the product matrix for specific alloys. How does the PCD grade affect tool life? The PCD composition of the WDN10 grade significantly increases wear resistance, so the insert maintains cutting edge geometry longer than carbide alternatives under abrasive conditions. Can this insert achieve fine surface finishes? Yes, the rhombic 80° geometry and 0.8 mm corner radius on the WDN10 insert support improved surface quality while retaining edge strength. Is chip control supported by this insert? The combination of the rhombic form and chipbreaker specification provides consistent chip flow and aids process stability during turning operations. How to verify if the insert fits a given toolholder? Check the insert designation CCGW09T308FSL-9 and compare the seat geometry and clamping method of the toolholder; consult Walter Tools documentation for compatibility details. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
CCGW09T308FSR-9 WDN10 Wendeplatten - Walter Tools
Combine the WDN10 polycrystalline diamond grade with the Rhombic 80° geometry and a 0.8 mm corner radius to achieve extended tool life and consistent surface quality; order directly via Metav Werkzeuge or consult their specialists for material-specific recommendations. CCGW09T308FSR-9 WDN10 PKD indexable insert, Rhombic 80°, Walter Tools The CCGW09T308FSR-9 WDN10 is an indexable turning and drilling insert designed for high-wear, non-ferrous and abrasive non-ferrous machining applications, offering precise geometry and robust PKD cutting performance. PKD grade for abrasive non-ferrous materials Rhombic 80° insert shape for flexible cutting 0.8 mm corner radius for consistent surface finish 7° clearance angle for reliable chip control Optimised wear resistance for abrasive non-ferrous machining The insert uses polycrystalline diamond (PKD) in the WDN10 grade, which provides exceptional wear resistance when machining abrasive non-ferrous materials. This results in longer tool life and fewer indexings, reducing machining interruptions and improving process economy. The combination of a hard cutting edge and stable chipbreaker geometry helps maintain dimensional stability over long runtimes, delivering a reliable production flow in operations where abrasive inclusions or hard particles are present. Geometry that delivers repeatable accuracy and surface quality With a Rhombic 80° form and a 0.8 mm corner radius, the geometry balances strength and accessibility for a range of turning and drilling operations. The 7° clearance angle reduces rubbing while preserving edge strength, which supports consistent surface finish and tight tolerances. The insert’s T3 thickness and size 09 dimension ensure compatibility with common toolholder systems, enabling fast tool changes and minimised setup time. Engineers benefit from predictable cutting behaviour and improved first-pass yield. Application guidance and process integration The Walter Tools grade is intended primarily for non-ferrous and abrasive non-ferrous workpieces; verify suitability against the specific workpiece and process matrix before use. The PKD grade performs especially well on materials that would rapidly wear conventional carbide, delivering lower overall tooling costs despite higher per-item cost due to extended life. Where surface integrity and repeatability matter, this insert supports stable machining and reduced downstream rework. For unusual alloys or mixed-material components, material-specific trials are recommended. For precision machining tasks in abrasive non-ferrous materials, contact Metav Werkzeuge to specify the Walter Tools CCGW09T308FSR-9 WDN10 PKD insert and obtain tailored application support — eMail: info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data SKU: CCGW09T308FSR-9-WDN10-WALTER Designation: CCGW09T308FSR-9 WDN10 Type: Indexable turning/drilling insert Manufacturer: Walter Tools Series: Walter Schneidstoffsorte - Serie offen Execution: W Tolerance class: G Facts Clearance angle: 7° Corner radius: 0.8 mm Insert size: 09 Thickness: T3 Chipbreaker: 9 Tolerance class: G Special features Grade: WDN10 (polycrystalline diamond, PKD) Shape: Rhombic 80° Application note: For non‑ferrous and abrasive non‑ferrous materials Manufacturer series: Walter Schneidstoffsorte - Serie offen Designation without grade: CCGW09T308FSR-9 FAQ What materials is this insert suitable for? The CCGW09T308FSR-9 WDN10 insert is a PKD grade designed primarily for non‑ferrous and abrasive non‑ferrous materials; verify the product matrix for exact material matches. How does PKD (polycrystalline diamond) benefit machining? PKD in the WDN10 grade offers superior wear resistance and prolonged edge life when machining abrasive non‑ferrous workpieces, reducing tool change frequency and improving overall process economy. Which insert geometry influences surface finish and tool life? The Rhombic 80° form combined with a 0.8 mm corner radius and 7° clearance angle provides a robust edge for consistent surface quality and repeatable dimensional control. Is this insert compatible with standard toolholders? The insert’s designation and size 09 with thickness T3 correspond to common indexable insert standards; compatibility should be confirmed against the toolholder specification. Where to get application advice for this insert? Metav Werkzeuge offers technical consultation for the Walter Tools CCGW09T308FSR-9 WDN10 and can advise on parameter settings and trials for specific materials. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names remain the property of their respective owners. Brand names and protected trademarks are cited for explanatory purposes only and do not indicate any affiliation. The offered article is an original, factory-new product from Walter Tools.
Why indexable inserts are indispensable in modern machining
Indexable inserts, also known as cutting inserts or indexable cutting inserts, are standardised, replaceable cutting elements that mount on tool holders such as turning bits, milling cutters or drills. Made from wear-resistant materials like carbide, cermet, ceramic or other superhard grades, they carry the actual cutting edge and allow a worn corner to be rotated or flipped instead of replacing or regrinding the entire tool body.
How these inserts work and when to choose them
In everyday workshop and production settings, indexable inserts perform the direct material removal on the workpiece. Standard inserts for tool systems without internal coolant typically feature closed faces or a single central fixing hole, with heat evacuation handled by external machine nozzles. Inserts designed for systems with internal coolant are engineered to support coolant flow: they include calculated chipbreaker geometries that guide an internal coolant jet under the chip or, in specialised designs, contain sintered microchannels to direct coolant right to the cutting edge. Such coolant-compatible inserts are essential for machining heat-resistant alloys, heavy cutting operations and deep internal machining, where thermal load and chip control are critical.
Tangible benefits for production and workshop efficiency
Choosing the right indexable inserts delivers measurable operational advantages:
- Reduced downtime: faster changeover because a worn insert is simply indexed rather than the whole tool being replaced.
- Extended cutting-edge life: targeted coolant application and optimised chipbreaker design lower thermal stress and improve tool life.
- Consistent part quality: predictable cutting-edge geometry from standardised inserts maintains tolerances across batches.
- Versatility: availability in carbide, cermet, ceramic and superhard grades permits selection according to workpiece material and cutting conditions.
- Lower tooling costs over time: fewer full-tool replacements and less regrinding required.
Metav as a dependable source for inserts and tooling systems
Metav combines decades of precision expertise with a wide-ranging supply chain, positioning itself as a practical partner for industry, craft and trade. From Emmerich on the Rhine, Metav operates as a quality filter for the European market, offering more than 250,000 products and serving over 48,000 customers. For procurement teams aiming to reduce supplier count while retaining technical reliability, Metav’s assortment of indexable inserts and compatible tool holders provides a central, trustworthy solution.
Quick summary
Indexable inserts (cutting inserts or indexable cutting inserts) enable economical, repeatable material removal by allowing worn cutting edges to be indexed or replaced quickly; coolant-adapted designs further reduce thermal load and enhance chip control for demanding applications.
FAQ
What materials are indexable inserts available in?
Indexable inserts are available in wear-resistant grades such as carbide, cermet, ceramic and other superhard materials, selected according to the workpiece material and cutting conditions.
When should I choose inserts with internal coolant support?
Choose inserts designed for internal coolant when machining heat-resistant alloys, performing heavy cuts or working in deep internal features, because the coolant reduces thermal load at the cutting edge and actively improves chip breakage.
How do chipbreaker geometries affect performance?
Chipbreaker geometries on indexable inserts guide the chip flow and, when matched to an internal coolant jet, direct the coolant under the chip to control temperature and facilitate reliable chip formation, which extends edge life and stabilises machining.
Can standard inserts be used with external coolant only?
Yes; standard inserts for tool systems without internal coolant typically have closed faces or a central fixing hole and rely on external machine nozzles for heat evacuation, which is sufficient for many routine, accessible cuts.
Why source inserts through Metav?
Metav supplies a broad range of indexable inserts and tooling, backed by decades of expertise and a comprehensive European stock, making it a practical choice for consistent quality and dependable delivery.
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